Engine components - Import export

Innovative manufacturing solutions for the production of light-duty to heavy-duty automotive components. Automotive components and engines considerably vary in size: from small 0.9L 2-cylinder through to 16L V-8 engines. To provide tailored solutions for these components, HELLER consistently focuses on manufacturing systems in modular design. In addition to the “classic” machining centres from the H, F and C series and the RFK/RFN/DRZ machines for crankshaft and camshaft machining, we are offering the following manufacturing solutions: Highlights Wide range of machine technology Model ranges in modular design From stand-alone machine through to fully automated manufacturing system Comprehensive manufacturing solutions Complemented by all services required for the operation of the machinery Advantages For flexible series production For maximum productivity For minimal piece-part costs For a significant reduction of unproductive idle times For highest availability

We are experts in deep-drawn parts made of stainless steel, deep-drawn parts made of aluminium and other non-ferrous metals (including brass, copper and nickel silver). To produce your perfect component, we also have the option of using carbon steel, special nickel alloys (e.g. Inconel®), but also soft magnetic materials. Each material has specific properties that need to be taken into account in the forming process. We manufacture deep-drawn parts with a diameter of 2 to 80 mm and a length of up to 120 mm. We process material thicknesses from 0.05 to 2.50 mm.Pharmaceutical and medical technology, industry, consumer and automotive: we are primarily active in these fast-growing sectors. We are not only specialists in deep drawing, but also know the industrial requirements and process chains. Depending on your requirements, we complement deep-drawing with numerous secondary finishing processes up to fully automated assembly systems.

Below are a few reference objects that we have been able to work on as part of a wide variety of project tasks in recent years: Audi: all RS models since 2000, R8, R8 2015 Bentley: Mulsanne, Bentayga BMW/Mini: Clubman, 3 series Ferrari: 599 GTO Lamborghini: Gallardo, Murcielago, Aventador Mercedes: S-Class, SLS, Actros Porsche: 997, 911 I panel, door trim, center console, greenhouse, interior trim, trim, steering wheel, seats, carpet trim, infotainment system, instrument cluster, mirror, selector lever, switch panel, trunk, engine compartment cover. Wheels, brakes, wheel suspension, exhaust system, engine components, tank, lines. Plastic injection moulding, metal casting, forging, forming, tube processing, painting, galvanic surfaces, lamination, leather covering, upholstery and sewing.

CIC will be happy to support you in planning, securing, controlling, monitoring and optimizing your quality management, e.g. with: advanced quality planning supplier quality purchased part quality component qualification product engineering Supplier Audit Internal audits Process monitoring and process optimization Production control and monitoring at the supplier bottleneck coordination production readiness tool design Tool tracking mold trials Gauge concepts and gauge acceptance component measurements Resident Engineering Task Force Abbreviations such as APQP, PEP, FMEA, PPAP, 8-D, 5Why are not foreign words for us but common tools.

Our advanced manufacturing crafts highly precise, custom-engineered components for technical applications in small series. Precision in 3D Construction and Modeling: Expertise in precise 3D construction and modeling underpins the production of technical production parts in small series. Leveraging advanced 3D printing, we create components meeting high standards of accuracy and functionality. Diverse Material Portfolio for Technical Applications: From classic materials (PLA, PET-G, ASA, ABS) to specialized polymers and fiber composites, our varied material portfolio caters to specific needs of technical production parts. Optimized Manufacturing for Small Series: Our techniques ensure efficient, precise production for small series, balancing cost-effectiveness and quality for swift market entry.