Engine components - Import export

Innovative manufacturing solutions for the production of light-duty to heavy-duty automotive components. Automotive components and engines considerably vary in size: from small 0.9L 2-cylinder through to 16L V-8 engines. To provide tailored solutions for these components, HELLER consistently focuses on manufacturing systems in modular design. In addition to the “classic” machining centres from the H, F and C series and the RFK/RFN/DRZ machines for crankshaft and camshaft machining, we are offering the following manufacturing solutions: Highlights Wide range of machine technology Model ranges in modular design From stand-alone machine through to fully automated manufacturing system Comprehensive manufacturing solutions Complemented by all services required for the operation of the machinery Advantages For flexible series production For maximum productivity For minimal piece-part costs For a significant reduction of unproductive idle times For highest availability

We are experts in deep-drawn parts made of stainless steel, deep-drawn parts made of aluminium and other non-ferrous metals (including brass, copper and nickel silver). To produce your perfect component, we also have the option of using carbon steel, special nickel alloys (e.g. Inconel®), but also soft magnetic materials. Each material has specific properties that need to be taken into account in the forming process. We manufacture deep-drawn parts with a diameter of 2 to 80 mm and a length of up to 120 mm. We process material thicknesses from 0.05 to 2.50 mm.Pharmaceutical and medical technology, industry, consumer and automotive: we are primarily active in these fast-growing sectors. We are not only specialists in deep drawing, but also know the industrial requirements and process chains. Depending on your requirements, we complement deep-drawing with numerous secondary finishing processes up to fully automated assembly systems.

Demag components for process cranes turn a crane into a fully fledged process crane, without the need for any additional design or development work. They're fast, safe and reliable, making these components extremely worthwhile elements of the Demag process crane engineering product line. The individual components – MPW open winch units, MPW open winch crabs and corner-bearing end carriages – are proven components that have been tried and tested for many years. They are individually configured to meet the specific requirements of your process crane. The variety of possible applications is virtually unlimited. See all the performance details and benefits on the product pages.

Below are a few reference objects that we have been able to work on as part of a wide variety of project tasks in recent years: Audi: all RS models since 2000, R8, R8 2015 Bentley: Mulsanne, Bentayga BMW/Mini: Clubman, 3 series Ferrari: 599 GTO Lamborghini: Gallardo, Murcielago, Aventador Mercedes: S-Class, SLS, Actros Porsche: 997, 911 I panel, door trim, center console, greenhouse, interior trim, trim, steering wheel, seats, carpet trim, infotainment system, instrument cluster, mirror, selector lever, switch panel, trunk, engine compartment cover. Wheels, brakes, wheel suspension, exhaust system, engine components, tank, lines. Plastic injection moulding, metal casting, forging, forming, tube processing, painting, galvanic surfaces, lamination, leather covering, upholstery and sewing.

INOX® Engine Cleaner is a strong alkaline special cleaner for external cleaning. This cleaner degreases engine compartments, transmission parts, axles, chassis, engine and other components. Due to its strong oil and grease dissolving power, it cleans the most stubborn dirt in passenger cars and commercial vehicles.

With our modern CNC boring machines, CNC milling machines and CNC lathes we work on steel construction components and process forgings and castings into precision components for mechanical engineering. Our cutting machine operators work precise on parts that are up to 10 meter long and weigh 25 t - with an accuracy of 0.01 millimeters. This is how customized mechanical engineering elements are created, such as: - wind power components - press stand - gear housing for mining ... The machining technicians create the individual CNC programs together with our CAD specialists directly on the CNC machines. An integrated management system and the uniform control concept from Heidenhain guarantee a high degree of flexibility; all CNC machines for heavy-duty machining are networked and access a central data pool. This is how we guarantee you fast programming and set-up times, absolute repeatability and adherence to schedules.

Electrical heat tracing systems are used in all industrial sectors in order to heat up products in pipelines and vessels to maintain temperatures or to avoid freezing of the product. This type of heating offers several advantages It is highly flexible and adaptable to fulfil the specific customer requirements and ensures the effective and economic utilization of the input energy. Our customers appreciate the high accuracy of temperature control and the low maintenance costs. We offer harmonized components, engineering, delivery and installation from a single source.

CIC will be happy to support you in planning, securing, controlling, monitoring and optimizing your quality management, e.g. with: advanced quality planning supplier quality purchased part quality component qualification product engineering Supplier Audit Internal audits Process monitoring and process optimization Production control and monitoring at the supplier bottleneck coordination production readiness tool design Tool tracking mold trials Gauge concepts and gauge acceptance component measurements Resident Engineering Task Force Abbreviations such as APQP, PEP, FMEA, PPAP, 8-D, 5Why are not foreign words for us but common tools.

Our advanced manufacturing crafts highly precise, custom-engineered components for technical applications in small series. Precision in 3D Construction and Modeling: Expertise in precise 3D construction and modeling underpins the production of technical production parts in small series. Leveraging advanced 3D printing, we create components meeting high standards of accuracy and functionality. Diverse Material Portfolio for Technical Applications: From classic materials (PLA, PET-G, ASA, ABS) to specialized polymers and fiber composites, our varied material portfolio caters to specific needs of technical production parts. Optimized Manufacturing for Small Series: Our techniques ensure efficient, precise production for small series, balancing cost-effectiveness and quality for swift market entry.

Equipped with CAN or CANopen interfaces and a 19″ slide-in casing, the MicroControl µLAB is particulary suitable for measuring electric, thermal and mechanic signals in engine or components testing facilities. The signal wires are connected to the module by plug-in connectors in the front plate.Temperature Pt100, Pt200 (2- / 4-wire) Temperature Pt500, Pt1000 (2- / 4-wire) Accuracy +/- 0.5 K Resolution 16-bit (0.1 °C) Sampling rate 10 ms / 100 Hz galvanically isolated fieldbus Signal type freely configurable Operating temperatures -40…+85 °C Power supply voltage 9…36 V DC Connection via circular plug-in connectors Fieldbus CAN Protocol CANopen / Raw CAN

Equipped with CAN or CANopen interfaces and a 19″ slide-in casing, the MicroControl µLAB is particulary suitable for measuring electric, thermal and mechanic signals in engine or components testing facilities The signal wires are connected to the module by plug-in connectors in the front plate.Current 0(4)…20 mA Accuracy 0.01% (FS) Resolution 16-bit (1 µA) Sampling rate 5ms / 200 Hz Galvanically isolated fieldbus Operating temperatures -40…+85 °C Supply voltage 9…36 V DC Connection via circular plug-in connectors Fieldbus CAN Protocol CANopen / Raw CAN

Equipped with CAN or CANopen interfaces and a 19″ slide-in casing, the MicroControl µLAB is particulary suitable for measuring electric, thermal and mechanic signals in engine or components testing facilities. The signal wires are connected to the module by plug-in connectors in the front plate.Voltage +/- 10 V Accuracy 0.01% (FS) Resolution 16-bit (1 µA) Sampling rate 5ms / 200 Hz Galvanically isolated fieldbus Operating temperatures -40…+85 °C Supply voltage 9…36 V DC Connection via circular plug-in connectors Fieldbus CAN Protocol CANopen / Raw CAN

Equipped with CAN or CANopen interfaces and a 19″ slide-in casing, the MicroControl µLAB is particulary suitable for measuring electric, thermal and mechanic signals in engine or components testing facilities. The signal wires are connected to the module by plug-in connectors in the front plate.Temperature thermo type K Accuracy +/- 0.5 K Resolution 16-bit (0.1 °C) Sampling rate 10 ms / 100 Hz Galvanically isolated fieldbus Sensor error detection Equipped with cold-junction compensation Operating temperatures -40…+85 °C Power supply voltage 9…36 V DC Connection via thermo plug-in Fieldbus CAN Protocol CANopen / Raw CAN

Almost all automation solutions are provided with electronic or electronic computer-aided control. An important element in the implementation of your requirements are Programmable Logic Controllers (PLCs). Automation Technology / Electronics: We manufacture the necessary control for your application from project planning, production, programming to service. Configuration: Analysis of the control process Working out the tax concept Drawing and documentation creation by certified electrical engineers with EPlan P8 Optimal component selection Programming: Programmable logic controllers Industrial PC / bus and network systems Operating and visualization systems Remote maintenance systems cabinet mechanical machining Structure / wiring Testing and measurement Machine installation: wiring Connection of sensors and actuators commissioning Handover and service Service: overhaul software change revision

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, highprecision static and dynamic positioning as well as longlasting reliability. Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Yaxis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

Application The RCM is designed for refacing - the landing surface for the cylinder liner on the engine block, - the landing surface for the cylinder head on the cylinder liner - the landing surface for the cylinder liner on the cylinder head. Capacity Refacing diameter range 200 - 720mm Features The RCM is fitted with two motors providing a smooth cutting action. The speed of the motors is infinitely variable so that the cutting speed can be adapted to the diameter and material of the landing surface. A separate power supply unit is provided for ease of operation. A small hand-held remote control is supplied so that the operator can conveniently switch on and off the machine while watching the refacing operation. The remote control includes an emergency stop to stop the machine in case of emergency. The RCM is centered by a pilot tailored to the specific engine component to be serviced.

Application The VD4HD-RC is designed for refacing • the landing surface for the cylinder liner on the engine block, • the landing surface for the cylinder head on the cylinder liner and • the landing surface for the cylinder liner on the cylinder head. Features Drive unit and gear head of the VD4HD-RC are identical with the drive unit and gear head of the VD4HD Valve Seat Refacing Machine. If you have already a VD4E machine and you want to use it with our new face turning heads, we can convert it into the new high performance VD4HD System. The three available face turning heads should be used according to our recommendation with the VD4HD drive unit and the related power supply type 4HD. We would be glad to advise you about our new VD4HD system and send you an offer for this. The D4/0° adapter head is bolted to the gear head in place of the valve seat refacing head. The VD4HD-RC is centered by a pilot assembly which is designed to fit to the engine component to be serviced.

Your benefits Better fuel quality for combustion Blend fuel improvement Prevent sludge in case of fuel incompatibility Increases amount of burnable fuel Less wear and tear on engine components Optimization of combustion process Fuel treatment / conditioning Less clogged filters Areas of application The Homogenizer is a dynamic milling machine which can be used in the fuel system on board ships. It is designed to improve your fuel quality which will lead to a better combustion and less maintenance. Furthermore it can reduce sludge in case of fuel incompatibility. Increase the amount of burnable fuel in case of bad fuel quality. The Homogenizer has a high saving potential.