Crimping machine - Import export

Technical information The Z+F EVOPRESS is an electrically driven crimping press for processing a wide variety of electrical connectors such as Z+F ferrules and Z+F terminals. With its compact design it fits into the Z+F EVOLINE. Crimping Machines, such as the Z+F EVOPRESS, are electrically powered tools specialized in the precise processing of various electrical connections. These machines are particularly utilized in handling electrical components like Z+F ferrules and Z+F cable lugs. Their primary function involves establishing a secure and durable connection between electrical conductors and their corresponding terminals through the application of pressure. The Z+F EVOPRESS and similar crimping machines not only deliver high performance but also provide the capability to process various types of electrical connectors with precision and efficiency. Key Features of the Z+F EVOPRESS: Enhanced hand safety with a protective glass at the front of the machine

Technical information The SC 03 is an electropneumatic crimp press. It is equipped with a very efficient pedal switch. The correct and fully controlled sequence is monitored by a microprocessor control. The machine is started by a foot-switch. An integrated adjusting mechanism enables a correction of the crimping depth. Crimping tools can be changed easily and are available for the processing of ferrules with a size of up to 70 mm² with different crimping lengths. On customers demand special tools with different crimping geometries can be developed and manufactured.

Technical information The electropneumatic driven, easily adaptable crimpmodule is specifically designed for Z+F ferrules on reel, fully automatic production lines. Ferrules on reel in the range of 0.5 up to 2.5 mm2 (AWG 20 – 14) can be crimped. Five rolls of ferrules can be inserted in the machine at the same time and the crimping height automatically adapts itself.

Technical Information The pneumatic driven crimper is specifically desig­ned to crimp loose turned contacts. In the range of 0.08 up to 4 mm2 (AWG 28 – 12) wires and contacts can be crimped. A 4/8-indent crimp corresponding to SAE 22520 is standard. The crimping-depth can be adjusted manually in 10 µm steps. The machine is equipped with standard crimping tool kit, the crimper can be easily adapted to various contacts. Brackets for optimized infeed and centering of the wire are optionally available. Options Other crimp form: 4-indent Brackets for optimized infeed and centering of the wire

For Z+F ferrules and integration in fully automatic machines Technical information The electropneumatic driven, easily adaptable crimp modules CM-AEH are specifically designed for Z+F ferrules. They can be integrated in fully automatic machines. Wires and ferrules can be crimped in the range of 0.34 up to 4 mm2 (AWG 22 – 12). Atrapezoidal crimp (CM AEH-G) or quadro crimp (CM AEH-LS) corresponding to DIN46228 part 4 are available. The machines can universally be used in the specified range. An I/O interface enables easy integration and time optimized function in fully automatic machines. CM AEH-LS For loose insulated Z+F ferrules: 0.34 – 4 mm2 (AWG 22 – 12)/Crimping length 6 – 12 mm

Technical information Electropneumatic driven, easily adaptable crimpmodule for processing of loose Z+F ferrules integrated in fully automatic machines. In the range of 0.5 to 10 mm² (AWG 20 – 8) wires and ferrules can be crimped. Standard is the trapezoidal crimp corresponding to DIN 46228 part 4. The machine can optionally be adapted to other crimpforms. Adjustments, important data, functions and status will be programed and shown on the touch display. Universal use in the specified range without tool change. I/O interface enables easy integration and time-optimized function in fully automatic systems.

Technical information The electropneumatic driven, easily adaptable crimper is specific designed to process loose turned contacts. In the range of 0.08 up to 2.5 mm2 (AWG 28 – 14) wires and contacts can be crimped. Standard is a 4/8-indent crimp corresponding to MIL 22520. Optionally is it possible to adapt the machine for other crimpforms. Manual adjustment of the crimping-depth (by option automatically by motor). The machine can be converted for other contacts by using specific tool kits. All tools are easily replaceable. The crimping process is started by a foot switch. Options Z+F crimp force monitor Adjustment of the crimping-depth by a motor Other crimp forms: 4-indent, B-Crimp

Technical information The Crimper-LS is an electropneumatic and flexible benchtop crimper for loose insulated Z+F ferrules in the cross-section range from 0.5 – 2.5 mm² (AWG 20 – 14) and crimping length from 6 – 12 mm. Additional tool kits are available optional for 0.34/4 mm² (AWG 22/12). The machine is characterized through a short cycle time and an easy tool change. A stripped wire can be fed in the ferrule directly. The crimping process is started by a footswitch.

Technical information The SC 05 universal is an electropneumatic benchtop crimper, equipped with a very efficient electropneumatic drive. The machine is operated by a foot-switch. The sequence is monitored by a microprocessor control. With the integrated quadro-crimping-tool, ferrules in the cross-section range from 0.5 mm² up to 6 mm² (AWG 20 - 10) (insulated/uninsulated) and twin ferrules with plastic collar from 2 x 0.5 mm² to 2 x 2.5 mm² (AWG 2 x 20 - 2 x 14) and crimping lengths from 6 mm up to 18 mm can be crimped. The crimper can easily be adapted to different cross-sections by turning the adjustments knob on the front cover of the machine. Other crimping forms or cross-sections are possible on request.

Technical information The electropneumatic driven, easily adaptable crimpmodule is specifically designed to process loose turned contacts and to be integrated in fully automatic machines. In the range of 0.08 up to 2.5 mm2 (AWG 28 – 14) wires and contacts can be crimped. Standard is a 4/8-indent crimp corresponding to MIL 22520. Optionally is it possible to adapt the machine for other crimpforms. The adjustment of the crimping-depth is motoric, 50 different programs can be stored. The machine can be converted for other contacts by using specific tool kits. All tools are easily replaceable. Options Crimp force monitor Other crimp forms: 4-indent, B-Crimp

Technical information The AM 02 C (“Compact“) is an electropneumatic, modular stripper-crimper for rapid and reliable processing of loose insulated Z+F ferrules with cross sections from 0.14 – 0.34 mm2 (AWG 26 – 22) and the AM 02.1 C is for uninsulated Z+F ferrules with cross sections from 0.14 – 0,75 mm2 (AWG 26 – 18). Special features Easy tool change Short tooling time Crimp quality conforms to DIN 46228 Compact design

Technical data The AM 03 C is an electropneumatic, modular stripper-crimper for rapid and reliable processing of small, loose male and female contacts and for small cross-sections. The contacts are automatically fed by a feeding bowl. The adjustment of the stripping and crimping depth is manually. 50 different programs can be stored. Adjustment and programming is done with the touch display. The touch display shows all important data, functions and status. The machine may be adapted to different contacts and wires using the corresponding tools. Options Especially for short, turned contacts and cross sections Cost-effective entry-level model Fast cycle time Compact design Short infeed length

Technical information The AM 02 universal is an electropneumatic, universal stripper-crimper, for rapid and reliable processing of loose insulated Z+F ferrules from 0.5mm2 to 2.5 mm² (AWG 20 – 14) with a crimping length from 6mm to 12 mm. Additional tool kits are optional available for 0.34/4 mm² (AWG 22/12). Special features Easy tool change Short tooling time Crimp quality conforms to DIN 46228

Technical information The UNIC-L is an electropneumatic driven stripper-crimper. It allows quick and reliable processing of loose insulated Z+F ferrules for cross-sections from 0.5mm2 up to 2.5 mm2 (AWG 20 – 14) with a crimping length of 8 mm. Insulated Z+F ferrules for tri-rated wires (special size “S“) can also be processed.

Technical information The UNIC-LS is an electropneumatic driven stripper-crimper. This machine allows quick and reliable processing of loose insulated Z+F ferrules for cross-sections from 0.5mm2 to 2.5 mm2 (AWG 20 – 14) with crimping lengths of 6, 8 and 10 mm. Insulated Z+F ferrules for tri-rated wires (special size “S“, multi standard ferrules) can also be processed.

Technical information The universal UNIC-LZ is an electropneumatic stripper-crimper for quick and reliable processing of loose Z+F twin ferrules in the range of 2 x 0.5mm2 to 2 x 1.5 mm2 (AWG 2 x 20 – 2 x 16) with a crimping length of 8 mm.

Technical information The UNIC-GV is an electropneumatic benchtop stripper-crimper, which allows the processing of five ferrules on reel with different cross sections. Ferrules on reel in the range from 0.5mm2 to 2.5 mm² (AWG 20 – 14) with crimping lengths of 8 mm or 10 mm can be processed with no down time. The user simply chooses the cross-section on a touch display. Ferrules on reel for multi standard conductors can also be processed.

Technical information The AM 02.1 is an electropneumatic modular stripper-crimper for rapid and reliable processing of loose uninsulated Z+F ferrules. The stripper-crimper may be adapted by using the corresponding tools for ferrules of cross-sections from 0.25mm2 to 2.5 mm2 (AWG 24 – 14) and crimping lengths from 5mm to 12 mm. Specification For definition of the required tools the correct specification of the processed ferrules as well as the processed wires are needed. Options: Quadrocrimp-tool The stripper-crimper can be equipped with a quadrocrimp-tool which creates 4-side quadratic crimp.

Technical information The AM 04 is an electropneumatically driven, modular stripper crimper for the efficient processing of loose, insulated Z+F ferrules. The stripper crimper can be converted using appropriate set-up parts for wire end ferrules with cross sections from 4mm2 to 10 mm2 (AWG 12 - 8) and crimping lengths from 8mm to 18mm. Specification For defining required tools the correct specification of the processed ferrules as well as the processed wires are needed.

Technical information The AM 04 is an eletropneumatic modular stripper-crimper for rapid and reliable processing of loose insulated Z+F ferrules. The stripper-crimper may be adapted by using the corresponding tools for ferrules with cross-sections from 4mm2 to 10mm2 (AWG 12-8) and crimping lengths from 8mm to 18mm. Specification For exact definition of the requierd tools, the correct specification of the processed ferrules as well as the processed wires are needed. Option: Quadrocrimp-tool The stripper-crimper can be equipped with a quadrocrimp-tool, which creates a 4-side quadratic crimp.

Technical information The AM 04.1 is an electropneumatic, modular stripper-crimper for rapid and reliable processing of loose uninsulated Z+F ferrules. The stripper-crimper can be adapted by using the corresponding tools for ferrules of cross-sections from 4 up to 10 mm2 (AWG 12-8) and crimping lengths from 9mm to 18mm. Specification For definition of the required tools the correct specification of the processed ferrules as well as the processed wires are needed. Options: Quardrocrimp-tool The stripper-crimper can be equipped with a quadrocrimp-tool, which creates a 4-side quadratic crimp.

Technical data The AM 03 is an electropneumatic, modular stripper-crimper for rapid and reliable processing of loose male and female contacts. The contacts are automatically fed by a feeding bowl. The adjustments of the stripping and crimping depth is motoric. 50 different programs can be stored. Adjustments and programming is done with the touch display. The touch display shows all important data, functions and status. The machines may be adapted to different contacts and wires using the corresponding tools. Options Adapter for special blades V-radius blades Z+F crimp force monitor Other crimp forms: B-Crimp, hex Special wire centralizer Form blades

Technical information The stripper-crimper AM 03 universal is an electropnaumatic driven machine for rapid and reliable processing of loose male and female contacts. The contacts are automatically fed by a feeding bowl. In the range of 0,14 up to 2,5mm2 (AWG 26-14) wires and contacts can be crimped. Standard is a 4/8-indent crimp corresponding to MIL 22520/1-01. The adjustment of the stripping and crimping-depth is motoric. Different values for 50 programs can be stored. Adjustment and programming is done with the touch display. The touch display shows all important data, functions and errors. The machine can also be converted for different conatcts by using specific tool kits. All tools are easily replacable. Options Z+F crimp force monitor

The stripper-crimper AM 05 is an electropneumatic driven machine for rapid and reliable processing of loose male and female contacts. The AM 05 has a special selective feeding unit, through sensors and actuators the right placement of the contacts for further processing in the machine is guaranteed. The adjustment of the stripping- and crimping depth is motorical. Up to 50 different programs can be stored. Adjustments and programming is done with the touch Display. The touch Display Shows all important data, functions and errors. The stripper-crimper may be adapted to different contacts or wires using the corresponding tools. Options V-radius blades Z+F crimp force monitor Different crimp forms are possible in coordination with Zoller+Fröhlich Adaption for short infeed length Form blades Turning units integrable

The WPC is an integrated solution to produce wires for switch cabinets: it marks them and crimps the corresponding wire end ferrule. The WPC loads an EPLAN or other CAE file and produces all wires within this list step by step. Cross-sections from 0.5 mm² to 2.5 mm² are supported. For each item in this list, the wire is cut to length sequentially with the help of the multi feeder Z+F EVOFEED® , the corresponding labels are printed and the correct ferrule is crimped to the wire with the UNIC-GV universal crimping machine. The thermal transfer printer (THM-MMP) is suitable for all markers and labels of the MultiMark family as well as for continuous material, fabric and polyester labels, heat shrink tubing or PLC labels. The operation of the individual steps is carried out manually, which allows the operator to route and connect the wires for the complete job in the switch cabinet wire by wire. Due to the high level of automation it is not necessary to change wires and ferrules.