Clamping devices - Import export

Flexible for small lot sizes Fast jaw change with quick change design and high repeatability – that is what makes the B-Top jaw chuck product line so flexible. Particularly for small lot sizes. Thus in most cases machining the chuck jaw to size is unnecessary. Conveniently adapted to your requirement Also the insert bushing system is configured for small lot sizes and maximum flexibility. It enables clamping devices to be conveniently adapted to your requirement: Closed with ejector, spray nozzles, or with variable end-stop. Just the way you need it. And the innovative lubricating system ensures improved clamping force behavior of the wedge bar principle.

Lower mass The »mini« series really shines with a mass reduced by as much as 30 %, and a chuck diameter that is reduced by 1/3. This means reduced energy consumption and better tool accessibility. Naturally, add on clamping elements can also be used with the TOPlus mini chuck. To maintain the minimal interference contour, the TOPlus mini chuck has its own adaptation devices with a smaller bolt hole circle. Reduced interference contour Thanks to the reduced interference contour, it is easier to choose the tool that you need. Now it can also be shorter and more stable – on the main and sub spindles. Particularly in the case of limited installation space and in series operation, the TOPlus mini chuck is ideal: Lower energy consumption, dynamic spindle acceleration, and shorter cycle times reduce the costs per workpiece. Minimalism that pays off!

Extremely high clamping force Often complete machining fails for lack of an effective I.D. clamping device. In many cases the jaw chuck is a makeshift solution. However, even conventional mandrels with slotted clamping sleeves quickly reach their limits in terms of accuracy, rigidity, and opening stroke. HAINBUCH segmented mandrels use state-of-the-art clamping technology that is convincing, even in the most critical applications. Segmented clamping bushing with extremely hard, wear resistant and rigid segments The central element is the vulcanized segmented clamping bushing. Because conventional clamping bushings are made of spring steel and are only annealed to spring hardness, they are »soft« and they must »bend« to clamp the workpiece. HAINBUCH segmented bushings, on the other hand, are made of case-hardened chromium-nickel-steel and have segments that are extremely hard, wear resistant and rigid.

Concentric and eccentric complete machining Concentric and eccentric complete machining in a single clamping set-up? That’s right! With our compact chuck you can turn an eccentric position on the workpiece – in a single set-up without having to re-chuck it! Thus you save time and money. Automatic change-over Change-over from concentric to eccentric takes just a few seconds – it is automatic and convenient due to the setting tool in the turret and the c-axis of the machine spindle. Minimum set-up times and no machine changes whatsoever. And first and foremost: You can use your normal clamping cylinder.

Flexibility thanks the modular system I.D., O.D. or jaw clamping – it‘s easy with the B-Top3 modular system. Everything fits together. With MANDO Adapt segmented mandrel, you can change to perfect I.D. clamping in less than 2 minutes. The SPANNTOP adaptation is the right partner if you have reached your holding power and accuracy limits for O.D. clamping. And all without removing the chuck!

Reliable and long life SPANNTOP nova – this development represents more than 30 years of SPANNTOP experience. It exploits all the advantages of the latest machine tools. The components are optimized for balance quality, and have an extended guide length. The clamping length of the workpieces is also significantly greater. This chuck is designed for maximum RPM and holding power at ideal concentricity. It is extremely rigid, precise, and has an extremely long life. Convenient change The position-oriented base end-stop of the »combi pull-back« and »combi deadlength« variants can be conveniently changed from the outside via three clamping screws countersunk in the chuck, and for standard chucks, provides excellent accuracy for face location combined with through-bore capacity. Chuck SPANNTOP nova: reliable and solid. The product is the result of more than 30 years of experience!

Unequalled rigidity Up to 25 % more clamping force and higher output – with the same clamping cylinder that is used to actuate our SPANNTOP chucks. The pyramid arrangement of glide surfaces makes it possible. The clamping head rests with full-surface contact in the TOPlus chuck body – even with large workpiece tolerances. Insensitive to dirt In addition this geometry ensures that TOPlus is significantly less sensitive to contamination than previous chuck/clamping head solutions, and with a concentric precision of approx. 0.015 mm [for chuck size 65]! Thus TOPlus is even better suited for raw material, cast and forged parts, as well as fi ne-particle non-ferrous metals such as brass. Therefore, all-round optimized values make the chuck an ideal partner for modern manufacturing strategies and state-of-the-art machine tools. TOPlus – simply revolutionary!

Easy manual actuation The TOROK manual chuck is primarily used in tool prototyping on machines without a clamping cylinder. For example, thanks to its easy manual actuation, when used on grinding machines you can safely and delicately clamp. In combination with our clamping device adaptations, such as the MANDO Adapt mandrel-in-chuck or the jaw module, many more clamping options are possible. Lightweight variant And most recent: Thanks to the optional lightweight CFRP design, with the TOROK CFK you save one-third the weight. This is particularly set-up friendly and it offloads the machine spindle bearings.

Maximum precision in a mini format The TOPlus premium chuck is ideal for high-precision clamping of delicate and thin-walled parts, as well as solid and massive parts. In combination with premium clamping heads and when clamping against the end-stop, you benefit from incredible run-out accuracy of ≤ 5 μm. That makes the standard TOPlus premium chuck a better and less expensive alternative to hydro-expansion and diaphragm clamping devices. In addition to high precision, the large opening stroke also facilitates automated loading of the machine – even if the robot is somewhat inaccurate. By the way, slight contact with the workpiece during loading has no negative effect on the TOPlus premium. Despite its high precision it remains »robust« and your process remains stable. The most accurate of all HAINBUCH chucks!

Easy manual actuation The TOROK manual chuck is primarily used in tool prototyping on machines without a clamping cylinder. For example, thanks to its easy manual actuation, when used on grinding machines you can safely and delicately clamp. In combination with our clamping device adaptations, such as the MANDO Adapt mandrel-in-chuck or the jaw module, many more clamping options are possible. Lightweight variant And most recent: Thanks to the optional lightweight CFRP design, with the TOROK CFK you save one-third the weight. This is particularly set-up friendly and it offloads the machine spindle bearings.

Cassette with star grip - standard Cassette with star grip or clamping lever for locking at any position on the guide track. The clamping acts without force on the guide system. It is used for manually movable devices, clamping and holding stops, delivery of tools and processing parts. Please consult us for further information. Cassette with clamp lever Cassettes with clamping levers allow the cassettes to be locked in any position along the guideway. The clamping acts without force on the guide system. It is used for manually movable devices, clamping and holding stops, delivery of tools and processing parts. We would be happy to advise you on application and design.

Should you have not been able to find the suitable lath brush for your application although our standard range is most versatile, we trust that our special types might come up perfectly to your requirement. They also offer best quality to meet your most particular wishes. You can choose for instance between frame shape, angled or arched shape; special fixing devices such as round drill holes or slots; threaded, grooved or clamped holding devices. In case of large-scale requirement we also provide especially moulded plastic or metal cores made either by injection moulding or diecasting. Please see the index card "brush assembly" for the core material. Furthermore we have wood, steel, stainless steel, light or heavy metal in our assortment.

ZINSER GmbH offers an extensive range of mobile equipment for cutting and welding metal. Our products are designed to offer the highest precision and flexibility wherever they are needed. From pipe cutting devices to hand-held flame cutting machines to portable oxy-fuel technology - we have the solution for your requirements. RSV pipe cutting devices Our mobile pipe cutting devices enable the simultaneous cutting and beveling of steel pipes. Thanks to the quick-clamping device, they can be fixed in any position, offering maximum flexibility and efficiency. The cutting torch can be rotated by 45°, adjusted in height and sideways and can optionally be motorized. Hand-held flame cutting machines ZINSER's mobile hand-held flame cutting machines are designed for daily use. They offer precise and reliable cuts with maximum user-friendliness. ZINSER oxy-fuel technology ZINSER has been involved in the economical use of acetylene and other gases for over 100 years.

Semi-automatic machines for single cuts and small seriesWith automatic saw feed and quick-clamping device for the material, the semi-automatic models offer higher cutting output levels and more operating convenience than the manual saw variants. By ensuring fatigue-free working for the operator, they are also suitable for sawing small production runs: Quick-acting pneumatic / hydraulic clamping device Clamping pressure reduction available as option Variable hydro-pneumatically / hydraulically controlled setting of the saw blade feed Easy miter cutting positioning with fixed stop Easy stroke adjustment of the saw unit via 2 clamping levers Well dimensioned worm gear unit with EISELE shock-absorbing feature Quick and easy blade change

BEHRINGER vertical bandsaws are the perfect answer when it comes producing cuts in all plate dimensions and thicknesses with optimized contours and machining allowances. LPS bandsaws can be ideally tailored to meet your specific needs. The material table is structured using platform technology and can be variably equipped in 250 mm graduations with cover plates, liftable roller conveyor segments, recesses for crane loading on chains or measurement and clamping devices. Every machine is unique to its owner. The LPS vertical bandsaws are able to cut even materials with different machining properties with the utmost precision without compromising on speed. This is made possible by a durable design in combination with vibration-damping grey cast iron components. Saw feed is performed here by a ball screw with servo drive and the sensitive BEHRINGER cutting pressure control system.

The LPS-T 3D has been developed for cutting 3D-Printing Plates in different sizes up to 850 x 650 mm. Highest precision ensures optimal cutting results and guarantees, that neither the printplate nor the printed parts get damaged. The result is, that the height of the supporting structure of the printed parts can be reduced. The individual fabrication of the bolted plates provides high flexibility for sawing 3D-Printing Plates in different sizes and shapes. The Stop-System with alignment on the printplate simplifies the set-up mode and reduces sources of errors. Both, the table and the fixture are moveable, which ensures an easy loading and handling. To adapt the sawing system to the process in an optimal way, BEHRINGER offers various options such as machine cover with suction device, spray mist system and individual clamping devices.

SWR magnetic clamping brackets are switchable, precise devices that meet the highest quality requirements. Each leg can be switched separately and the holding force can be infinitely adjusted for positioning. The prismatic ground underside enables work to be carried out on flat and round material. SWR is available in the following versions: SWR 150, angular adjustment locking at 30,45,90,120,150,180° or free via locking screw. SWR 180, angle adjustment 45°-225°.

Bin lifters from SERVOLIFT are adapted to your bin types. Its modular construction provides for functional extensions by combining special installed components and process machines. One can develop an optimal, ergonomic system solution when using the bin lifters in combination with Servolift containers. Universal handling of all bin types Technical description Stainless steel - or cGMP-compliant designs High flexibility, such as for containers of any dimension and design High load range Stationary or mobile design Floor/ceiling-installed, free-standing or ceiling-positioned designs Electro-hydraulical or electro-mechanical solutions Wide range of control designs, from simple, direct manual lever controls up to PLC-controlled sequences Integration of product controls, such as installation of dosing units Pick up of containers, including discharge aid and valve actuators Extensive take-up and clamp systems, container holding device, fork shaped spears, special designs depending...

Electrostatic Innovations from Eltex have been creating safety in hazardous areas for over 60 years: Controlled electrostatic grounding protects production sites and employees when handling highly flammable and explosive substances. The TERRACAP TCB040 grounding system is used to ground tanker trucks. If a connection has sufficient low resistance when the grounding clamp is attached, the device discharges electrostatic charges safely via a resistor preventing spark discharge. The device then checks the capacity detected at the clamp. If the capacity for the tanker truck is correct, a green display lights up and the interlocking relay enables the pumping process. The device then forms a low-resistance connection to the ground, which prevents further build-up of electrostatic charges.

Extremely high clamping force Often complete machining fails for lack of an effective I.D. clamping device. In many cases the jaw chuck is a makeshift solution. However, even conventional mandrels with slotted clamping sleeves quickly reach their limits in terms of accuracy, rigidity, and opening stroke. HAINBUCH segmented mandrels use state-of-the-art clamping technology that is convincing, even in the most critical applications. Segmented clamping bushing with extremely hard, wear resistant and rigid segments The central element is the vulcanized segmented clamping bushing. Because conventional clamping bushings are made of spring steel and are only annealed to spring hardness, they are »soft« and they must »bend« to clamp the workpiece. HAINBUCH segmented bushings, on the other hand, are made of case-hardened chromium-nickel-steel and have segments that are extremely hard, wear resistant and rigid.

No problem to change-over from O.D. clamping to I.D. clamping Change-over from O.D. clamping to perfect I.D. clamping, without changing the clamping device? No problem with MANDO Adapt: Place the mandrel in the mounted clamping device, tighten three screws, and lock the mandrel in the clamping device. Reduce time In this process the mandrel engages in the coupling of the clamping device via a sophisticated mechanism, where otherwise the clamping head engages. MANDO Adapt is attractive with extreme rigidity and precision. Without adjusting For rotating products, concentricity of 0.005 mm between chuck taper and mandrel taper can be achieved. For stationary clamping devices repeatability of 0.003 mm is possible. And best of all: This can all be accomplished without adjusting.

Whether lathe or machining center Complete machining made easy: You cannot only use our MANDO and MAXXOS segmented mandrels on the lathe, you can also use them in stationary mode. Simply screw the mandrel onto the ms dock [manually actuated] or hs dock [hydraulically actuated] and you can clamp your workpiece from the inside, stationary mode. Precise, without vibration and with minimum set-up effort. The extremely wear-resistant segmented clamping bushing of case-hardened chromium-nickel-steel with the rubber between the segments, especially developed by HAINBUCH, makes it possible. Hydraulic actuating unit hs dock hs dock is an absolute powerhouse that enables hydraulic implementation of MANDO and MAXXOS segmented mandrels on machining centers. Media supply can be freely selected. It is actuated either from the side or via a base plate from below. Perfect when automation is involved.

Whether lathe or machining center Complete machining made easy: You cannot only use our MANDO and MAXXOS segmented mandrels on the lathe, you can also use them in stationary mode. Simply screw the mandrel onto the ms dock [manually actuated] or hs dock [hydraulically actuated] and you can clamp your workpiece from the inside, stationary mode. Precise, without vibration and with minimum set-up effort. The extremely wear-resistant segmented clamping bushing of case-hardened chromium-nickel-steel with the rubber between the segments, especially developed by HAINBUCH, makes it possible. Manual actuating unit ms dock The hand-actuated ms dock in conjunction with stationary MANDO and MAXXOS segmented mandrels is ideal for machining centers, measuring machines, radial drill presses, parallel and angle plate clamping or for clamping on dividing heads. The version ms dock rotating can be used on turning and grinding machines until RPM 1/min.

4-jaw clamping device InoFlex VF — ideal for the raw parts milling machining OP10 — 4-sided clamping with compensation of the opposing jaws and 2-sided clamping possible as a stationary chuck or centric clamping vice — ideal for clamping workpieces sensitive to deformation — for I.D. & O.D. clamping — high repeatability & run-out accuracy

Maximum machining capacity MAXXOS T211 is a mandrel with a hexagonal pyramid shape instead of a round taper – perfect for demanding and reliable process manufacturing. Through the hexagonal clamping pyramid, maximum transmission forces can be realized. The segmented clamping bushing with the hexagon socket sits on the clamping pyramid with an absolute positive fit, which enables maximum machining capacity with less vibration and thereby less tool wear. The lubrication, combined with its leak-tightness ensures an extremely constant production flow and therefore maximum reliability. By the way, our segmented clamping bushings offer a factory-standard run-out accuracy of ≤ 10 μm. If you need even greater precision, there are two additional levels of run-out quality to choose from. Even a run-out accuracy of ≤ 2 μm is possible upon request.

Supplement for modular system The morse taper adaptation is a great supplement for the HAINBUCH modular system. Whether face driver, fixed center, a manually activated mandrel, or even tools – with this adaptation you insert anything that you can adapt into the morse taper connection. Extending your chuck within seconds Therefore, you have the possibility of extending your chuck with many additional functions within seconds. This is made possible by the CENTREX quick change-over interface integrated in the adaptation. This means that assembly does not require alignment. Also it is executed with a change-over accuracy of < 0.003 mm at the interface.

Clamp difficult or easily deformable workpieces In daily use you are optimally equipped with the TOPlus or SPANNTOP chucks. However, there are always components that are difficult to clamp due to the contour, or that will be deformed through radial clamping. So what is required is an axial chuck, which in addition can also be set-up very fast. Clamp axially on a neodymium magnet The answer: HAINBUCH magnet module. With the magnet module you can clamp components axially on a neodymium magnet. The HAINBUCH magnet module is set-up in only 30 seconds. Your basic clamping device is already mounted. You exchange the clamping head that is included in the scope of delivery. When clamping, the magnetic clamping device is pulled onto the flat contact area of your basic clamping device.

centroteX and mandoteX — ideal for today's high-paced manufacturing environment! It is feasible to equip the HAINBUCH quick change-over systems on all your machines, giving you the advantage of changing clamping devices in a matter of minutes, thus earning money quicker. This is because these set-up devices allow you to manufacture with job orientation. And, thanks to our unique CENTREX technology, you will achieve a repeatability of ≤ 0.003 mm on the interface. However, our high-speed solutions have even more to offer: As you will experience shorter machine downtimes along with reduced processing and throughput times, your quick change-over systems will pay off in no time. Better yet, you will not have to compromise on quality, rigidity or pre- cision. Select the spindle connection and the clamping device that is right for you from our extensive assortment. We can even accommodate you if you are already using clamping devices made by other manufacturers.