Clamping devices - Import export

Flexible for small lot sizes Fast jaw change with quick change design and high repeatability – that is what makes the B-Top jaw chuck product line so flexible. Particularly for small lot sizes. Thus in most cases machining the chuck jaw to size is unnecessary. Conveniently adapted to your requirement Also the insert bushing system is configured for small lot sizes and maximum flexibility. It enables clamping devices to be conveniently adapted to your requirement: Closed with ejector, spray nozzles, or with variable end-stop. Just the way you need it. And the innovative lubricating system ensures improved clamping force behavior of the wedge bar principle.

Lower mass The »mini« series really shines with a mass reduced by as much as 30 %, and a chuck diameter that is reduced by 1/3. This means reduced energy consumption and better tool accessibility. Naturally, add on clamping elements can also be used with the TOPlus mini chuck. To maintain the minimal interference contour, the TOPlus mini chuck has its own adaptation devices with a smaller bolt hole circle. Reduced interference contour Thanks to the reduced interference contour, it is easier to choose the tool that you need. Now it can also be shorter and more stable – on the main and sub spindles. Particularly in the case of limited installation space and in series operation, the TOPlus mini chuck is ideal: Lower energy consumption, dynamic spindle acceleration, and shorter cycle times reduce the costs per workpiece. Minimalism that pays off!

Extremely high clamping force Often complete machining fails for lack of an effective I.D. clamping device. In many cases the jaw chuck is a makeshift solution. However, even conventional mandrels with slotted clamping sleeves quickly reach their limits in terms of accuracy, rigidity, and opening stroke. HAINBUCH segmented mandrels use state-of-the-art clamping technology that is convincing, even in the most critical applications. Segmented clamping bushing with extremely hard, wear resistant and rigid segments The central element is the vulcanized segmented clamping bushing. Because conventional clamping bushings are made of spring steel and are only annealed to spring hardness, they are »soft« and they must »bend« to clamp the workpiece. HAINBUCH segmented bushings, on the other hand, are made of case-hardened chromium-nickel-steel and have segments that are extremely hard, wear resistant and rigid.

Reliable and long life SPANNTOP nova – this development represents more than 30 years of SPANNTOP experience. It exploits all the advantages of the latest machine tools. The components are optimized for balance quality, and have an extended guide length. The clamping length of the workpieces is also significantly greater. This chuck is designed for maximum RPM and holding power at ideal concentricity. It is extremely rigid, precise, and has an extremely long life. Convenient change The position-oriented base end-stop of the »combi pull-back« and »combi deadlength« variants can be conveniently changed from the outside via three clamping screws countersunk in the chuck, and for standard chucks, provides excellent accuracy for face location combined with through-bore capacity. Chuck SPANNTOP nova: reliable and solid. The product is the result of more than 30 years of experience!

Concentric and eccentric complete machining Concentric and eccentric complete machining in a single clamping set-up? That’s right! With our compact chuck you can turn an eccentric position on the workpiece – in a single set-up without having to re-chuck it! Thus you save time and money. Automatic change-over Change-over from concentric to eccentric takes just a few seconds – it is automatic and convenient due to the setting tool in the turret and the c-axis of the machine spindle. Minimum set-up times and no machine changes whatsoever. And first and foremost: You can use your normal clamping cylinder.

Flexibility thanks the modular system I.D., O.D. or jaw clamping – it‘s easy with the B-Top3 modular system. Everything fits together. With MANDO Adapt segmented mandrel, you can change to perfect I.D. clamping in less than 2 minutes. The SPANNTOP adaptation is the right partner if you have reached your holding power and accuracy limits for O.D. clamping. And all without removing the chuck!

Unequalled rigidity Up to 25 % more clamping force and higher output – with the same clamping cylinder that is used to actuate our SPANNTOP chucks. The pyramid arrangement of glide surfaces makes it possible. The clamping head rests with full-surface contact in the TOPlus chuck body – even with large workpiece tolerances. Insensitive to dirt In addition this geometry ensures that TOPlus is significantly less sensitive to contamination than previous chuck/clamping head solutions, and with a concentric precision of approx. 0.015 mm [for chuck size 65]! Thus TOPlus is even better suited for raw material, cast and forged parts, as well as fi ne-particle non-ferrous metals such as brass. Therefore, all-round optimized values make the chuck an ideal partner for modern manufacturing strategies and state-of-the-art machine tools. TOPlus – simply revolutionary!

Easy manual actuation The TOROK manual chuck is primarily used in tool prototyping on machines without a clamping cylinder. For example, thanks to its easy manual actuation, when used on grinding machines you can safely and delicately clamp. In combination with our clamping device adaptations, such as the MANDO Adapt mandrel-in-chuck or the jaw module, many more clamping options are possible. Lightweight variant And most recent: Thanks to the optional lightweight CFRP design, with the TOROK CFK you save one-third the weight. This is particularly set-up friendly and it offloads the machine spindle bearings.

Maximum precision in a mini format The TOPlus premium chuck is ideal for high-precision clamping of delicate and thin-walled parts, as well as solid and massive parts. In combination with premium clamping heads and when clamping against the end-stop, you benefit from incredible run-out accuracy of ≤ 5 μm. That makes the standard TOPlus premium chuck a better and less expensive alternative to hydro-expansion and diaphragm clamping devices. In addition to high precision, the large opening stroke also facilitates automated loading of the machine – even if the robot is somewhat inaccurate. By the way, slight contact with the workpiece during loading has no negative effect on the TOPlus premium. Despite its high precision it remains »robust« and your process remains stable. The most accurate of all HAINBUCH chucks!

Easy manual actuation The TOROK manual chuck is primarily used in tool prototyping on machines without a clamping cylinder. For example, thanks to its easy manual actuation, when used on grinding machines you can safely and delicately clamp. In combination with our clamping device adaptations, such as the MANDO Adapt mandrel-in-chuck or the jaw module, many more clamping options are possible. Lightweight variant And most recent: Thanks to the optional lightweight CFRP design, with the TOROK CFK you save one-third the weight. This is particularly set-up friendly and it offloads the machine spindle bearings.

Drive 7,5 kW, S 6, 400 V, 50 Hz, R.P.M. of sawblade infinitely adjustable (2.000 – 3.500 R.P.M.) Sawblade Ø 500mm, smaller blades on request Cutting range max. 215 x 120mm (height x width) Hydro pneumatic saw blade feed, Speed infinitely adjustable, linearly under the tabletop from rear to front Material fence on the table for the cutting angle Feed length limited via 4 end switch horizontal profile clamping device on the feed and discharge side Cycle spray mist device Pusher Profile feed from right to left with ball screw and servo motor Feed length from 10 to 2500 mm Feed speed max. 250 mm / sec. Repeatability +/- 0.1 mm iincl. horizontal pneumatic clamping device Reversing possible, max. Stroke length 7,300 mm Siemens S7-300 with touch screen 10“

SAMSYS offers Spindle Liner for draw tube diameters from 38mm to 100mm. The length of the reduction tube depends on the length of the draw tube, as well as the clamping device and the type of clamping cylinder. The reduction tube consists of a precision steel tube as support tube (1). In order to ensure optimum guidance, the rear (2) and the front (3) guide are adapted to the lathe. Mounting as well as dismounting can be done in a very short time with a few simple steps, as the reduction tube is only attached to the clamping cylinder with two screws. The POM bushings (4) can be flexibly adapted to the material diameter. Since you do not need to store a reduction tube for every diameter, you save valuable storage space. A Water pan extension (5) is also available as an option for safe covering and splash protection.

Cassette with star grip - standard Cassette with star grip or clamping lever for locking at any position on the guide track. The clamping acts without force on the guide system. It is used for manually movable devices, clamping and holding stops, delivery of tools and processing parts. Please consult us for further information. Cassette with clamp lever Cassettes with clamping levers allow the cassettes to be locked in any position along the guideway. The clamping acts without force on the guide system. It is used for manually movable devices, clamping and holding stops, delivery of tools and processing parts. We would be happy to advise you on application and design.

AViTEQ Vibrating table can be used both for compression and also for loosening bulk material. Typical applications are compacting of e.g. concrete mixes or the unstick/knock out of molds. There are two different approaches: The load to be vibrated, is set loosly on the table or firmly clamped to the vibrating device. Advantages & benefits variable, can be used for different tasks easy to regulate with magnetic vibrator Construction Compact design, with attached magnetic vibrator/s or unbalanced motors below the tabletop. Selection The sizing depends on: bulk material, such as bulk density, particle shape and internal friction the properties of the container, such as height, stiffness and sidewall Key figures length: up to 4,000 mm width: up to 2,000 mm payloads: up to 3,000 kg drive: magnetic vibrator, unbalanced motor, exciter

Should you have not been able to find the suitable lath brush for your application although our standard range is most versatile, we trust that our special types might come up perfectly to your requirement. They also offer best quality to meet your most particular wishes. You can choose for instance between frame shape, angled or arched shape; special fixing devices such as round drill holes or slots; threaded, grooved or clamped holding devices. In case of large-scale requirement we also provide especially moulded plastic or metal cores made either by injection moulding or diecasting. Please see the index card "brush assembly" for the core material. Furthermore we have wood, steel, stainless steel, light or heavy metal in our assortment.

CLAMPING DEVICES FROM THE EXPERTS. SAMAG OFFERS PROCESS-OPTIMIZED SOLUTIONS AND A COMPLETE ALL-ROUND SERVICE WHEN IT COMES TO DEVICE CONSTRUCTION. Complete machining of workpieces begins with the right clamping concept. Our engineers develop innovative solutions and clamping devices at the highest technical level. Processing complicated workpieces in efficient cycle times requires process-optimized clamping. We deliver technological solutions with longevity and all-round service. The workpieces are aligned, fixed and clamped hydraulically, pneumatically or mechanically. If several parts are processed at the same time, depending on the number of motor spindles, high-precision fixing, positioning and clamping of the parts is necessary. This is only possible with automated tensioning (e.g. hydraulic) and precise alignment of the devices.

Machining with 3 or 4 spindles Clamping device with 6 or 8 workpieces Processing the ends and connections on MFZ Processing of deep hole drilling 4-6 spindling on SAMAG shaft drilling machines

ZINSER GmbH offers an extensive range of mobile equipment for cutting and welding metal. Our products are designed to offer the highest precision and flexibility wherever they are needed. From pipe cutting devices to hand-held flame cutting machines to portable oxy-fuel technology - we have the solution for your requirements. RSV pipe cutting devices Our mobile pipe cutting devices enable the simultaneous cutting and beveling of steel pipes. Thanks to the quick-clamping device, they can be fixed in any position, offering maximum flexibility and efficiency. The cutting torch can be rotated by 45°, adjusted in height and sideways and can optionally be motorized. Hand-held flame cutting machines ZINSER's mobile hand-held flame cutting machines are designed for daily use. They offer precise and reliable cuts with maximum user-friendliness. ZINSER oxy-fuel technology ZINSER has been involved in the economical use of acetylene and other gases for over 100 years.

In order to get started with low pressure molding technology, for prototyping new projects and producing small series, Labline offers a selection of small devices tailored to the requirements of low pressure molding technology. The basis here is the hand-held casting gun with a 0.2l tank for filling the casting materials in granulate form. In order to achieve process stability and reproducibility even with this manual processing, a timer can be connected. Two different clamping devices are available for convenient handling of sample and pre-series tools. product [hot melt application systems, hot melt coating machines for paper, hot melt, hot melt adhesive, hot melt adhesives, special machines for adhesive processing, hot melt packaging, machine for gluing, machines for gluing, hot melts, gluing machines, hot melt coating, gluing machines for labels, laboratory coating machines, systems for adhesive technology]

Semi-automatic machines for single cuts and small seriesWith automatic saw feed and quick-clamping device for the material, the semi-automatic models offer higher cutting output levels and more operating convenience than the manual saw variants. By ensuring fatigue-free working for the operator, they are also suitable for sawing small production runs: Quick-acting pneumatic / hydraulic clamping device Clamping pressure reduction available as option Variable hydro-pneumatically / hydraulically controlled setting of the saw blade feed Easy miter cutting positioning with fixed stop Easy stroke adjustment of the saw unit via 2 clamping levers Well dimensioned worm gear unit with EISELE shock-absorbing feature Quick and easy blade change

The HBE320-523 3D has been developed for cutting 3D-Printing Plates in different sizes up to 500 x 300 mm. Highest precision ensures optimal cutting results and guarantees, that neither the printplate nor the printed parts get damaged. The result is, that the height of the supporting structure of the printed parts can be reduced. The individual fabrication of the bolted plates provides high flexibility for sawing 3D-Printing Plates in different sizes and shapes. The Stop-System with alignment on the printplate simplifies the set-up mode and reduces sources of errors. The fixture ismoveable, which ensures an easy loading and handling. To adapt the sawing system to the process in an optimal way, BEHRINGER offers various options such as machine cover with suction device, spray mist system and individual clamping devices.

The LPS-T 3D has been developed for cutting 3D-Printing Plates in different sizes up to 850 x 650 mm. Highest precision ensures optimal cutting results and guarantees, that neither the printplate nor the printed parts get damaged. The result is, that the height of the supporting structure of the printed parts can be reduced. The individual fabrication of the bolted plates provides high flexibility for sawing 3D-Printing Plates in different sizes and shapes. The Stop-System with alignment on the printplate simplifies the set-up mode and reduces sources of errors. Both, the table and the fixture are moveable, which ensures an easy loading and handling. To adapt the sawing system to the process in an optimal way, BEHRINGER offers various options such as machine cover with suction device, spray mist system and individual clamping devices.

BEHRINGER vertical bandsaws are the perfect answer when it comes producing cuts in all plate dimensions and thicknesses with optimized contours and machining allowances. LPS bandsaws can be ideally tailored to meet your specific needs. The material table is structured using platform technology and can be variably equipped in 250 mm graduations with cover plates, liftable roller conveyor segments, recesses for crane loading on chains or measurement and clamping devices. Every machine is unique to its owner. The LPS vertical bandsaws are able to cut even materials with different machining properties with the utmost precision without compromising on speed. This is made possible by a durable design in combination with vibration-damping grey cast iron components. Saw feed is performed here by a ball screw with servo drive and the sensitive BEHRINGER cutting pressure control system.

SWR magnetic clamping brackets are switchable, precise devices that meet the highest quality requirements. Each leg can be switched separately and the holding force can be infinitely adjusted for positioning. The prismatic ground underside enables work to be carried out on flat and round material. SWR is available in the following versions: SWR 150, angular adjustment locking at 30,45,90,120,150,180° or free via locking screw. SWR 180, angle adjustment 45°-225°.

The classic of service outlets Device covers for floor boxes OBO's service outlets supply workstations and other points in the middle of the room with power and data connections via the floor. The tried-and-tested GES9 underfloor service outlets now impress with a series of fundamental product improvements. Two versions are now available for opening the covers of the service outlets. The proven opening mechanism with handle is integrated in the cord outlet. Alternatively, service outlets with latching slides are available. This allows the lid to be opened effortlessly at any time. The new lid design also ensures greater stability of the entire service outlet. The floor covering recess in the lid can be easily increased from 5 mm to 10 mm by using the enclosed spacer frames.

The classic of service outlets Device covers for floor boxes OBO's service outlets supply workstations and other points in the middle of the room with power and data connections via the floor. The tried-and-tested GES9R underfloor service outlets now impress with a series of fundamental product improvements. Two versions are now available for opening the covers of the service outlets. The proven opening mechanism with handle is integrated in the cord outlet. Alternatively, service outlets with latching slides are available. This allows the lid to be opened effortlessly at any time. The new lid design also ensures greater stability of the entire service outlet. The floor covering recess in the lid can be easily increased from 5 mm to 10 mm by using the enclosed spacer frames.

Tailor-Made Trucks for Special Applications Depending on your requirements an individual glass transport system can be developed which will be tailor-made to exactly suit your needs. Please contact the HUBTEX specialists in Fulda/Germany. Electric Multidirectional Sideloader, model MQ 80, load bearing capacity 8 t with clamping device for the handling of 3 wrapped glass packs, upon request is also available for unpacked glass and/or with 90° rotating device.