Sensor measuring equipment - Import export

Particular Challenge: For the assessment of rotating parts, numerous parameters have to be taken into consideration: Concentricity, radial run-out and axial run-out (i.e. wobble); furthermore thickness, diameter, planarity and the absence of surface defects had to be examined. The solution developed by QuellTech consists in a configuration of three Q6 Laser Laser Scanners.Each of the lateral surfaces is assigned to its own scanner. In order to enable the thickness precisely to be determined, both laser lines are mutually oriented in opposite direction. The third scanner inspects the outer circumference of the wheel, this way measuring diameter and radial run-out. All of these scanners are subject to encoder signals supplied by the rotary axis and synchronously triggered, so possible defects on the wheel can precisely be localized. The measurement takes place at a resolution of ca. 30 µm, and a cloud comprising several millions of points are obtained.

Many materials cannot be measured tactilely, therefore non-contact thickness measurements become necessary. Especially e.g. with glowing materials, or wet processes, a continuous tactile measurement is nearly impossible. Furthermore, web speeds in plant engineering and production have increased, requiring a corresponding fast sampling rate of the measuring systems. In addition, high measuring widths are often required. Why is contact free measurement technology so perfect for this application? Can be used in any web width, Scalable measurement thicknesses from a few millimetres to several meters, Thickness and coating thickness can be measured for different materials, Vibrations of the web materials, can be compensated, Turnkey solution for mechanical engineering, Non-contact and non-destructive measurement method, Large distances to the measured object are possible, Measurement of free forms,

Pressure sensor for analogue filling level measurement Supply voltage 24 V DC Output of an analogue measuring signal 4 – 20 mA Pressure ranges depending on tank height 0 – 50 / 200 or 400 mbar Safe at several times over-pressure Explosion protection according to ATEX

Key-Features ■ Configurable output signal (4...20 mA, 0...20 mA, 0...5 V, 0...10 V, ±5 V, ±10 V ■ Very low residual noise ■ Integrated cable break detection

The key to the successful optimisation of compressed-air systems is data. The METPOINT® range of measurement equipment with sensor technology and monitoring provides the data base for the evaluation and assurance of the compressed-air quality and for the identification of hidden cost drivers. Our measurement equipment can also be employed for the extension of plants and for the early elimination of malfunctions. With our sensor technology, you can capture residual oil content, residual humidity, volume flow and pressure – constantly, faultlessly and with exemplary precision. Our Monitoring and Data Logging makes all the relevant data accessible to you and your employees at a glance, ensuring the safety of your processes and the quality of your products. In this way you can take your energy management and quality control requirements to the next level of success.

Learn how to efficiently manage and monitor your measuring and testing equipment. In this training course, you will learn the basics of measuring and test equipment management, the requirements for calibration and documentation. The training is aimed at all those who are responsible for or interested in measuring and testing equipment. Topics of the training course: Measuring and testing equipment management as a pillar of quality assurance; Measuring and test equipment management as part of the quality management system – test equipment officer; Suitability of devices and sensors as measuring and testing equipment; Traceability and calibration; Documentation and employee training; Monitoring and maintenance of the measuring equipment database.

Learn how to efficiently manage and monitor your measuring and testing equipment. In this training course, you will learn the basics of measuring and test equipment management, the requirements for calibration and documentation. The training is aimed at all those who are responsible for or interested in measuring and testing equipment. Topics of the training course: Measuring and testing equipment management as a pillar of quality assurance; Measuring and test equipment management as part of the quality management system – test equipment officer; Suitability of devices and sensors as measuring and testing equipment; Traceability and calibration; Documentation and employee training; Monitoring and maintenance of the measuring equipment database.

The mobile evaluation electronics TesT 813 meet all demands that precise measurement processes require. They have been designed for use with TesT force and torque transducers, but they are also suitable for other resistance-based transducers. The devices consist of a process-controlled electronic unit with advanced software under Windows CE. Various functions are adapted to the daily requirements of quality assurance. An integrated data logger allows f.e., saving peak values and/or curves in xls files. Basic settings, that had been stored once, even remain when the device has been switched off. Because of the high measurement frequency of up to 2 kHz the model can be used for static and dynamic measurements. Sensors that are equipped with TEDS (Transducer Electronic Data Sheet according to IEEE 1451.4) chips can be recognized and automatically calibrate. Thus, the units may operate with different sensors, so that a complex recalibration is not required.

Four QuellTech Q6 3D- laser scanners are installed, mutually displaced by an angle of 90°. In this configuration, they are able to monitor the complete surface of the cable running through. It is important that the test does not lower the production speed, therefore very high sampling rates are required, supported by convenient data processing. The measured position of a defect is recorded in cable direction.

The QuellTech laser sensor family Q4 or Q5 used for these tasks is generally mounted on an arm of a rotational axis, to scan along the complete 360° angle of the internal surface in a sequence of strips. The Q4 sensors can also be used to control the weld seam tracking itself for rapid setup and ease of use. Even during a project, the range and scope of the Q Series sensor demonstrates the advantages of a modular system to quickly adapt to project needs, where the smallest system has provided fast analysis of pipes as small as 105mm. The low power, with standard communication protocols, enable battery powered systems to transmit wireless data to other systems for review and cloud back up.

The thicknessGAUGE O.EC is a compact inline measuring system in a stable O-frame design with an aluminum roller and an integrated control cabinet. The system is used for precise thickness measurements of plastic strips and coatings up to 3 mm material thickness and web widths up to max. 1250 mm. To obtain a cross profile of the material thickness, the sensor is traversed over the film. Keeping the sensor fixed at a particular position enables a thickness profile to be generated. Integration takes place in complete production lines, e.g., in plastics production and battery film production. The systems can be integrated into new plants or retrofitted directly into existing plants.

The RS422/USB converts digital signals from up to 4 optical sensors into a USB data packet. The new converter has 4 trigger inputs and a trigger output for connecting additional converters.The data are output via an USB interface. The converter as well as the connected sensor are parametrisable by software.

thermoMETER CTLaser pyrometers are used for both industrial measurements and R&D. Two laser beams mark the measurement spot which ensures precise temperature measurements. The smallest measurement spot is 0.5 mm. The thermoMETER CTLaser infrared pyrometers can be used with various measuring objects. From extremely low temperatures (-50°C) to the highest temperatures (975°C), these IR pyrometers measure precisely and reliably.

The specific sensor configuration of the linear displacement sensors in the LDR series is characterized by a short, compact design with small diameter. The compact design and the small sensor diameter facilitate the installation of the measurement systems in locations where space is restricted.

The new white light interferometer IMS5600-DS is used for distance measurements with highest precision. The controller offers a special calibration with intelligent evaluation and enables absolute measurements with subnanometer resolution. The interferometer is used for measurement tasks with the highest accuracy requirements, e.g., in electronics and semiconductor production.

The optoNCDT 1900 offers a unique combination of speed, size, performance and application versatility for displacement, distance and position measurements. This compact triangulation sensor achieves a high measurement accuracy and measuring rates of up to 10 kHz. The high-performance optical system generates a small light spot which enables to even detect the finest of details and structures reliably.

Modifying the standard eddyNCDT sensors is sometimes necessary particularly for small and large series. Therefore, we modify the measuring systems according to your specific requirements, e.g., changes to the cable, sensor material and design, and to the controller. In particular, sensors with integrated electronics in a miniature housing or special sensor designs are often requested by systems integrators.

Inductive sensors from Micro-Epsilon are based on the eddy current principle and designed for non-contact measurement of displacement, distance, position, oscillation and vibrations. They are particularly suitable when high precision is required in harsh industrial environments (pressure, dirt, temperature). Inductive sensors from Micro-Epsilon offer extremely precise measurements where sub-micron accuracy is required.

The new generation of Micro-Epsilon’s 3D sensors impresses with high accuracy during measurement and assessment of components and surfaces. The surfaceCONTROL and reflectCONTROL inspection systems from Micro-Epsilon are intended for matt and shiny surfaces respectively. The 3D snapshots are recorded in a short time and provide detailed 3D point clouds. These 3D sensors are used, e.g., for geometric component testing, position determination, presence checks and the measurement of flatness or planarity. Thanks to their high performance, the sensors are used for inline applications, on robots and also for offline inspection.

The capaNCDT DTV series is designed for non-contact detection of Disc Thickness Variation (DTV). Capacitive sensors for multi-track measurements and a carrying case including the complete measurement channel for mobile use are available. With the capaNCDT DTV measurement system, capacitive displacement sensors determine the thickness of the brake discs from both sides based on the difference principle. While the brake disc rotates, the thickness deviation is determined via the circumference of the entire disc. Using several sensors in pairs or the CSH1,4FL multi-channel sensor makes multi-track thickness measurement possible. Thickness measurements can be carried out in test benches, in road tests or in car repair shops. The DTV case is intended for mobile use, e.g., for quality assurance purposes and warranty claims.

The precise and compact surfaceCONTROL 3D 3500 3D sensor is ideal for automated inline inspection of geometries, shapes and surfaces on diffuse reflective surfaces. With a z repeatability of up to 0.4 µm, the sensor sets new standards in high-precision 3D metrology.

The high-performance optoNCDT ILR2250 laser distance sensor is used whenever large measuring ranges and high accuracy are required. The optoNCDT ILR2250 can be installed at distances up to 100 m, and even up to 150 m with a reflector film. This sensor impresses when measuring dark, structured and poorly reflecting surfaces, while providing stable measurement results to millimeter accuracy. The optoNCDT ILR2250 laser distance sensor is used in transportation, logistics and conveyance technologies as well as automation and the metals industry. This is where the sensor enables reliable measurement results even when it is, e.g., installed at a safe distance from heat emitting measuring objects. In addition, difficult-to-access places via mirrors or through glass sheets can be detected.

The measuring wire ist fastened to the headstock or a special holding device, fed at the end of the base over a pulley and stretched tight with a weight (layout according to DIN 8606). The alignment tester must be placed on the carriage of the machine or a corresponding device, which can be moved in a longitudinal direction in predefined steps on the machine base. The measuring wire must be aligned in such a way that the same values are measured in the starting and end position of the carriage, i.e. that it is tensioned to form an imaginary connecting line parallel to these positions. When the wire is aligned to the bearing, the value display is set to zero. The straightness deviation can now be read directly on the display for each position when both parts of the image are fitted together by moving the microscope horizontally with the integrated micrometer spindle.

Low load hardness tester from 1 g to 2 kg Vickers or Knoop diamond indentor manual, semi- or fully-automatic

CERTO Highlights: - High degree of protection - Compact design - Ball-bearing guide High degree of protection - Protection up to IP67 Compact design - Station width of 13 mm Ball-bearing guide - Ball-bearing guide with low friction - High-precision measuring loop - Rugged design Length gauges from HEIDENHAIN provide high accuracy over the entire measuring range, are mechanically robust, and can be used in a great variety of applications. They can be deployed in a wide range of applications: They are well-suited for production metrology, multipoint inspection stations, measuring equipment monitoring, and for use as position measuring devices.

METRO highlights: - High accuracy - High repeatability - Various gauging force variants - Long measuring ranges of up to 100 mm High accuracy - System accuracy of ±0.2 µm High repeatability - Repeatability is typically < 0.03 µm for a measuring range of 12 mm ZERODUR scale - Scale expansion is close to 0 ppm/K at between 0 °C and 50 °C Actuation by cable-type lifter - Defined velocity of the plunger - No counting errors - Precision mechanics - Ball-bearing guide with low friction - High-precision measuring loop Length gauges from HEIDENHAIN provide high accuracy over the entire measuring range, are mechanically robust, and can be used in a great variety of applications. They can be deployed in a wide range of applications: They are well-suited for production metrology, multipoint inspection stations, measuring equipment monitoring, and for use as position measuring devices.

ACANTO Highlights: - Absolute measuring method - Protection up to IP67 - Online diagnostics - Serial data transmission with CRC Absolute measuring method - Position value is available immediately after switch-on - No counting errors - No reference runs necessary, because the measured value is always available Compact design - Station width of 15 mm EnDat 2.2 interface - Additional data on the status of the length gauge is available (diagnostics, warnings, alarms) - Serial data transmission with CRC Length gauges from HEIDENHAIN provide high accuracy over the entire measuring range, are mechanically robust, and can be used in a great variety of applications. They can be deployed in a wide range of applications: They are well-suited for production metrology, multipoint inspection stations, measuring equipment monitoring, and for use as position measuring devices.

Registration of inclination in the gravitation field using MEMS sensors (Micro-Electro-Mechanical-System) with subsequent digitisation and linearisation via a controller. Data output is carried out via the CANopen interface or as an analogue signal. The inclination sensor has a stable aluminium housing (optionally stainless steel). Slots are available for mechanical alignment (up to approx. ± 7.5°). In the case of CANopen, one connector or one male/female connector combination can be selected optionally for connection purposes. Casting measures in the housing lead to the achievement of protection class IP 69K, e.g. for use under water.

Registration of inclination in the gravitational field by means of MEMS sensors (Micro-Electro-Mechanical-System) with subsequent digitisation and linearisation via controllers. The housing-based inclinometer (model NBN 65) has a stable aluminium housing (optionally stainless steel) and is highly-resistant to vibration and shock. One or two connectors/socket in the case of CANopen can optionally be selected for connection. Casting measures in the housing lead to the achievement of protection class IP 69K, e.g. for use under water.