Powder wetting - Import export

IFA Technology considers your individual requirements and builds customised mixing systems for you. Powder dispersion units are used for agglomerate-free wetting of powdery substances with liquid substances. Our mixing systems are adapted to your needs and generate a vacuum using a rotor-stator principle. This sucks in the powder and mixes it directly in the liquid flow in the mixing unit. Even difficult materials can be processed without any problems thanks to the dust-free suction with the aid of guide jet mixers or rotor-stator mixing units. In addition to the automated feeding of liquid and powdery materials, the complete system from IFA Technology includes a dispersion unit with mixing tank and purification system. The dispersion system can be implemented in batch operation (as homogeneous as possible mixing of the components) or inline (fully continuous mixing of the components). Variants directly in the mixing tank are alternatives to conventional agitators.

NEXT GENERATION TECHNOLOGY The Batt-TDS™ inducts powders dust-free under vacuum into a stream of liquid, thereby creating conditions for optimal dispersion of diverse components in a continuous sequence. Independent control of key parameters, including flow and shear rates, offers a wide process window in a single piece of equipment. A ‘swiss-army knife’ of process tools for battery slurry Dispersion of diverse materials is tailored according to their specific physical properties and topologies with the capability to produce high-solids slurries at high viscosities. Scalable and cost-efficient The Batt-TDS achieves high product quality in a fraction of the time required by conventional processes. Easily scalable across various battery chemistries, the Batt-TDS solution is suitable for production at current industrial levels and ready for tomorrow’s gigafactories. The platform offers a low cost of ownership with the highest productivity per square meter of factory space.

The DaiTec offers all the advantages of the Conti-TDS technology and is specially tailored to the requirements of the milk processing and food industry. It is characterized by its 3A certified design and a powder feeding table with integrated hopper at an ergonomic working height. It is connected directly to existing containers and is ready for operation after a few simple steps. Due to its powerful suction vacuum, the machine can suck in and disperse directly from the powder container by means of a suction pipe in addition to suction from the hopper. It ensures dust-free container emptying, powder transport, powder introduction, powder wetting and dispersion. Agglomerate-free, highly concentrated, homogeneous and very stable dispersions due to the use of high shear energy and the wetting/dispersing of powders under vacuum. Excellent emulsifying properties - narrow spectrum of droplet size even without high pressure homogenizer. 3A-certified design

The YSTRAL inline dispersing machines work according to the rotor-stator system. The dispersing machine is suitable for the production of suspensions, solutions and emulsions in the chemical, food, pharmaceutical and cosmetic industries. Due to the close radial gap between rotor and stator and the high circumferential speed of the rotating rotor, very large shear gradients are generated. The product enters the shear zone through the slots between the rotor teeth and leaves it again via the stator slots. Due to the multi-tooth configuration of rotor and stator, additional mechanical forces act on the product to be dispersed. The product is guided through a rotor-stator system. The liquid is highly accelerated by the inner rotor ring, is completely decelerated at the stator ring and then accelerated again to maximum speed via the next rotor ring. In this way, solid particles and/or droplets are effectively comminuted and homogeneously distributed.

The combination of different process steps in one machine provides you with great rationalisation potential: Production times are minimised, sub-processes are completely eliminated, production costs are reduced.The YSTRAL Conti-TDS is based on the same principle as the YSTRAL Inline Disperser. A special rotor-stator system generates a large negative pressure and absorbs powder, without dust formation and loss-free, directly into the liquid. The inducted powder is dispersed immediately and under high shear. Clean manufacturing process thanks to a dust and loss-free powder feed, even with powders that are difficult to wet, sticky or dusty Aspirating and dispersing of powders directly from silo (via buffer hopper), big bag, hopper, sack, barrel etc. Optimized result a better digestion, a higher effectiveness of the raw materials and a higher product quality.

Infrared ovens are suitable for powder, solvent-based and water-based paints. IR dryers Infrared ovens are particularly suitable for high material thicknesses or temperature-sensitive workpieces. In the drying of paint, infrared heat is often superior to conventional air drying, because the radiation penetrates the material and dries the paint film from the inside outwards. This hinders the formation of a skin or blisters on the surface and accelerates the drying of the paint. The result is a brilliant surface quality. On account of their outstanding powder wetting, these dryers are frequently used as gelling zones before powder enamelling furnaces. Advantages

SCHOCK Powder Coating enables us to create high-performance and visually appealing product surfaces with long-term corrosion protection and customized color options. Electrostatic powder coating is based on the principle of attracting parts with opposite electrical charges. When high requirements for impact resistance and weather resistance are essential, powder coating is indispensable. These properties have led industries such as appliance manufacturing, machinery manufacturing, medical technology, heating and ventilation technology, household appliances, store fixtures, and furniture manufacturing to transition significantly from wet paint to powder coating. The powder coating process is suitable for all electrically conductive and thermally stable solids. SCHOCK Powder Coating operates with state-of-the-art technology, fast color change cycles, and sustainable, energy-efficient production.

SCHOCK Powder Coating enables us to create high-performance and visually appealing product surfaces with long-term corrosion protection and customized color options. Electrostatic powder coating is based on the principle of attracting parts with opposite electrical charges. When high requirements for impact resistance and weather resistance are essential, powder coating is indispensable. These properties have led industries such as appliance manufacturing, machinery manufacturing, medical technology, heating and ventilation technology, household appliances, store fixtures, and furniture manufacturing to transition significantly from wet paint to powder coating. The powder coating process is suitable for all electrically conductive and thermally stable solids. SCHOCK Powder Coating operates with state-of-the-art technology, fast color change cycles, and sustainable, energy-efficient production.

DESCRIPTION High stability on high capacity. Type of metal used S.S 316 / 304 Certifications ISO 90012015, OHSAS 180012007, ISO 500012011, ISO 450012018 SPECIFICATION A decrease in unwanted fines – PSD tighter by 25% to +50%. Low heat for safe production, 30% over traditional conical mills Redesigned conical screen chamber Low noise, up to ~75 dbs CIP (clean in place). Suitable for wet and dry substance Available certification up on your request UL, CE, GMP, FDA, ASME. Available documents up on your request I.Q (Installation qualification), O.Q Operational qualification), P.Q Performance qualification.

Weckerle’s WP facilitates pouring and pressing of various wet cosmetic powders, such as eye shadows, blushes, and different kinds of face powder. Through the back injection technology and the direct filling into the packaging, the WP assures a maximum efficiency and saves further processing steps. WP Output: up to 3600 pcs/h Linear filling process

Flexibility in chemical, food, cosmetic and pharmaceutical production. With only one machine, different products and product quantities can be produced with the most suitable tool. The tool shaft can be easily disconnected from the drive, e.g. for cleaning, while continuing to work with a second shaft. The tool shaft has a shaft bearing separate to the motor, which is driven via a plug connection. The possibility of adding a mobile lifting stand offers additional flexibility. Batch sizes from 5 to 1,000 l are covered by the X50, X100 and X200 series. The X100/X50 adapter enables an X100 to be used to produce batches ranging from 5 to 1,000 l. By simply exchanging the shafts, it is possible to conduct jet mixing, mixing dispersion, dispersion, powder aspiration and wetting. Maximum flexibility creates investment security - short set-up times and easy handling.

The latest generation of multifunctional YSTRAL PiloTec process equipment offers you the opportunity to use established production processes on a laboratory scale. Thanks to Conti-TDS technology, powder can be inducted, wetted and dispersed under vacuum, dust-free and in a single operation. Easy-to-use swappable tools enable operation using the innovative Multi-Z or Z-Inline process with high-precision multi-stage shear ring systems. Established procedures and a specific energy input independent of the batch size guarantee excellent and consistent results. These can be easily transferred to production scale - a safe scale-up to ystral plant construction. The modular design enables extension to the PiloTec-Plant process plant with ystral mixing technology, systems for handling powders and liquids, measuring technology and sensors, lifting stands as well as other modular components.

TDS Induction Mixers draw powder, liquids or gases below their level into liquids and at the same time homogenise the contents of the container. The vacuum required for induction is generated in the mixing head. The machine is installed in the container from above by means of a flange or traverse. Alternatively, the TDS Induction Mixer can work on a lifting frame. The powder is inducted from the container and introduced under the fluid level by mixing it immediately and wetting. The mixing head generates the required negative pressure. Dust loads are prevented during the addition of powder by direct induction from the bag. Effective micro and macro mixing of the complete container contents with simultaneous addition of powder. Immediate wetting under fluid level. Complete mass transfer and homogeneity across all container levels via the jetstream mixing principle. In addition, liquids and gases can be inducted.

Intensive vertical mixing of the container ingredients in the micro and macro range. An additional downstream shear ring dispersion is not necessary. Due to optimal dispersion performance, high efficiency and easy handling of the mixing tools used, the Dispermix meets the high requirements of demanding production processes for the introduction of liquids or powders into liquid. Agglomerates are crushed and thus better wetting of the powder with the liquid. Different slot widths allow the adaptation to the corresponding application. The Dispermix head generates two differently directed liquid streams. A vertical partial flow is directed straight to the vessel bottom, where it is divided and circulates the entire vessel contents. A second partial stream is deflected horizontally in the Dispermix head and guided through the dispersion zone. Solid particles and/or droplets are reliably comminuted and homogeneously distributed.

HÜPPE surface coatings. Quality through experience. We refine your products at the highest level. Powder coatings and wet coatings, sustainable and environmentally friendly, professionally according to the latest standards. We also offer our coating expertise in a wide variety of areas for your parts and assemblies. Our specialty is to paint design surfaces as technical coatings or surfaces according to customer requirements. Flawless results require know-how, experience and passion for the details. We paint parts and assemblies of all kinds for our customers. In addition to the standard RAL colors, we are also happy to implement special solutions such as special color requests, surface effects or different degrees of gloss. HÜPPE has the perfect solution for you. HÜPPE is your expert for the best possible surface quality with the longest durability. In addition to series coatings, HÜPPE also specializes in one-off production. Automatic and manual systems are available for this.