Tin plate - Import export

In our new production space, we have at our disposal 30 state-of-the-art automated punching & bending machines. In addition to bent wire parts, we also produce bent strip parts here. Production to order with complex forming: Bent strip parts are produced from a broad range of materials, including for instance stainless steel, alloyed or carbon steel, brass, copper, bronze, or even K55 or K75, a specially alloyed steel. We produce complex forms and assembly parts with a strip thickness of 0.15 to 3.00 mm and with a strip width of up to 120 mm; the strip thickness will be dependent on the material. Strip materials: Carbon steels, Stainless steels, Cold-rolled strips, Slit strips. Non-ferrous strips: Brass, Copper,Bronze,Special alloys such as K55 or K75. Strip coatings: Tin-plated, Galvanised, Silver-plated, Gold-plated, Painted, Partial coatings, Special coatings on request.

Round copper wires made from Cu-ETP1 and Cu-OF1 in bare, tin-plated, nickel-plated, silver-plated or gold-plated, soft annealed. Single-wire diameter ranging from Ø 0.05 mm to Ø 0.51 mm. Number of wires used for strands: between 3 and 24 wires (subject to single-wire diameter).

Flat-knitted copper tape made from Cu-ETP1 and Cu-OF1 in tin-plated, bare upon request, soft annealed. Single wire diameter Ø 0.10 mm, processed in three-fold and eight-fold. Width of flat-knitted copper from 20 mm to 100 mm. For electrical shielding.

Tubular-knitted copper tape made from Cu-ETP1 and Cu-OF1 in tin-plated, bare upon request, soft annealed. Single wire diameter Ø 0.10 mm, processed in 1 x 0.10 mm or 2 x 0.10 mm. Width 25 mm. For electrical shielding.

Round copper wire made from Cu-ETP1, Cu-OF1 and LEONI Histral® alloys, in bare, tin-plated, nickel-plated and silver-plated, soft annealed. Single wire diameter ranging from Ø 0.05 mm to Ø 0.254 mm. Number of wires used for strands: between 2 and 16 (subject to single-wire diameter). Single wire or multi wire on special bobbins fit for use in braiding machines. The braids manufactured by these machines are used in cables and conductors geared towards electromagnetic shielding or protection against damage as well as serving as a reinforcement.

High-flexible round strands and ropes made from Cu-ETP1, Cu-OF1, aluminium and LEONI Histral® alloys (upon request) in bare, tin-plated, nickel-plated and silver-plated, hard or soft annealed. Single-wire diameter ranging from Ø 0.05 mm to Ø 0.51 mm, left-hand lay or right-hand lay. Cross-section ranging from 0.02 mm² to 630 mm² (bigger cross-sections upon request). High-flexible round strands and ropes are mainly suitable for earthing straps, connectors, conductors for low-voltage lighting and for welding technology.

Fabric tapes, braided into a tube and then flat-rolled (if needed). Made from Cu-ETP1, Cu-OF1 and LEONI Histral® alloys upon request, in bare, tin-plated, nickel-plated and silver-plated, hard or soft annealed. Single-wire diameter ranging from Ø 0.05 mm to Ø 0.40 mm. Cross-section ranging from 0.09 mm² to 400 mm². Our flat-rolled fabric tapes are characterised by a very high degree of dimensional accuracy. Suitable for earthing straps, connectors or electrotechnical components.

Round copper wire made from Cu-ETP1 and Cu-OF1 in bare, tin-plated, nickel-plated, silver-plated or gold-plated, hard or soft annealed. Single wire diameter ranging from Ø 0.04 mm to Ø 1.8 mm. Single wire for high-frequency (HF) technology: High-precision silver-plated single wire used as core for coaxial cables, size range from 0.10 mm to 1.8 mm. This single wire is manufactured on a specially designed machine and is characterised by a highly constant diameter, outstanding centricity and an extremely pure surface.

Compacted material terminals made from Cu-ETP1 and Cu-OF1, in bare and tin-plated, nickel-plated and silver-plated upon request, in hard or soft annealed. Cross-section ranging from 1 mm² to 95 mm² depending on welding area. Compact welded terminals of different copper strands can be automated processed. A production of individual parts is possible as well as large-scale production. Resistance welded strands by LEONI are particularly suitable for high-voltage battery connectors, for high power connectors, for switch contacts and for special applications.

Several bunched single wires or bundles made from Cu-ETP1 and Cu-OF1 in bare, tin-plated, nickel-plated or silver-plated, soft annealed. Single-wire diameter ranging from Ø 0.05 mm to Ø 0.51 mm, left-hand lay or right-hand lay. Cross-section ranging from 0.005 mm² to 630 mm². Those single wires do not hold a fixed position inside the strand. Their position relative to one another undergoes a permanent change along the entire length of the bunch. The construction of a bunch is derived from the cross-section required, which leads to the electrical conductor featuring a certain resistance level. Different cross-sections with the same resistance value can be generated by applying single wires of varying sizes. Owing to their good efficiency our bunched single wires are versatile in a multitude of applications in cables and conductors.

Contured fabric tapes, braided into a tube and then flat-rolled. Made from Cu-ETP1 and Cu-OF1, LEONI Histral® alloys upon request, in bare, tin-plated, nickel-plated or silver-plated, hard or soft annealed. Single-wire diameter ranging from Ø 0.05 mm to Ø 0.40 mm. Cross-section ranging from 25 mm² to 120 mm². Our flat-rolled fabric tapes are characterised by straight rectangular edges with a very high degree of dimensional accuracy and very close tolerances. There is an adjustable degree of compaction, with cross-section remaining unchanged, as well as an easy combination of different cross-sections laid on top of each other (modular system). Contured, braided copper tapes have an improved weldability in automated production processes for manufacturing of earthing straps, connectors or electrotechnical components.

Flexible copper connectors for earthing straps, current leads and connectors with different constructions regarding customer specification. As prematerial for our customised connectors a lot of different materials can be used, mostly high flexible strands and braids made from Cu-ETP1 and Cu-OF1, LEONI Histral® alloys, stainless steel and aluminium upon request, in bare, tin-plated, nickel-plated and silver-plated. Depending on the customer requirements we can combine different contact elements and isolation materials. No matter if you need individual parts or large-scale production, we can guarantee a short development time and fast response. Flexible copper connectors are suitable for power transmission and potential equalisation / grounding.

High-flexible copper-based ropes, enclosed by an additional braid, made from Cu-ETP1, Cu-OF1 and LEONI Histral® alloys (upon request) in bare, tin-plated, nickel-plated and silver-plated, hard or soft annealed. Single-wire diameter ranging from Ø 0.05 mm to Ø 0.10 mm. Cross-section ranging from 0.35 mm² to 120 mm² (bigger cross-sections upon request). Our ropes with overall braids are characterised by their good flexibility and their excellent mechanical strength. The overall braid has a vibration-reducing function and prevents unrevelling of the rope. Ropes with overall braids are mainly suitable for automotive, industrial applications and for connectors.

Strands with a concentric structure made from Cu-ETP1, Cu-OF1 and LEONI Histral® alloys in bare, tin-plated, nickel-plated or silver-plated, soft annealed. Single-wire diameter ranging from Ø 0.05 mm to Ø 0.51 mm, left-hand lay or right-hand lay. Cross-section ranging from 0.02 mm² to 630 mm². The individual wires are subject to an exact positioning around a core wire, which ensures an all-out uniform structure. Concentric strands are particularly appropriate for thin-gauge coating with high-grade isolation materials (extrusions). 7-end strands are especially suited for data cables with high frequencies of transmission. The technical qualities of a concentric strand can be extremely well and accurately customized by combining several different alloy wires.

Semi-concentric or concentric strands with very short lay lengths and an extraordinarily smooth surface made from Cu-ETP1 and Cu-OF1 in bare, tin-plated, nickel-plated or silver-plated, soft annealed. Single-wire diameter ranging from Ø 0.05 mm to Ø 0.51 mm, left-hand lay or right-hand lay. Cross-section ranging from 0.02 mm² to 16 mm². LEONI has had its manufacturing process specifically dedicated to this type of product patented. LEONI smooth bunches boast an exceptionally compact and precise round structure and have a very good Flex life. They are particularly suitable for moving applications and for thin-gauge coating with high-grade isolation materials benefitting from a long flex life as well as weight and space efficiency.

Strands with a semi-concentric structure made from Cu-ETP1, Cu-OF1 and LEONI Histral® alloys in bare, tin-plated, nickel-plated or silver-plated, soft annealed. Single-wire diameter ranging from Ø 0.05 mm to Ø 0.51 mm, left-hand lay or right-hand lay. Cross-section ranging from 0.03 mm² to 16 mm². The individual wires are subject to an exact positioning, yet without an additional core wire, which ensures an all-out uniform structure. Concentric strands are particularly appropriate for thin-gauge coating with high-grade isolation materials (extrusions). The technical qualities of a semi-concentric strand can be extremely well and accurately customized by combining several different alloy wires.

Shielding braids consist of bobbin wires, located parallel, which have been braided into a tube. Manufactured from Cu-ETP1, Cu-OF1, LEONI-Histral®-alloys (upon request), aluminium and stainless steel, with coating in bare, tin-plated, nickel-plated or silver-plated, hard or soft annealed. Sinlge-wire diameter ranging from Ø 0.10 mm to Ø 0.40 mm. Cross-section ranging from 0.25 mm² bis 400 mm². Tubular shielding braid is smoothly expandable and has a very good shielding effect. The couverage can be determined precisely by changing the braiding angle. Suitable for electrical and mechanical shielding of wires, cables, cable bundles and cable harnesses.

Compact braided square and rectangular copper flexibles made from Cu-ETP1, Cu-OF1 and LEONI Histral® alloys (upon request) in bare, tin-plated or silver-plated. Single-wire diameter ranging from Ø 0.05 mm to Ø 0.20 mm. Cross-section ranging from 0.47 mm² to 50 mm² (further dimensions upon request). Square copper braids require less space in comparison to round copper braids with the same cross-section. There is a precise positioning owing to square or rectangular shape, which allows for failure-free and fully automated downstream manufacture. Squre or rectangular copper braids are characterised by very good Flex life, being absolute free from twist, a compact cutting surface, a very high degree of dimensional accuracy and a very long lifetime. Compact braided square and rectangular copper flexibles are particularly suitable for applications in carbon brushes industry, connection technology, switches and aviation industry.

The angle encoders without integral bearing (modular angle encoders) ERP, ERO and ERA consist of two components—a scanning head and a graduation carrier, which must be aligned with each other during mounting. The eccentricity of the shaft as well as installation and adjustment therefore have a decisive effect on the achievable accuracy. Modular angle encoders are available with various graduation carriers. The vacuum-compatible encoders are distinguished by the following features: • Air vents • Production in a clean room • Specialized cleaning and packaging • Cable with PTFE insulation and tin-plated copper braiding