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The new QuellTech Q5 Laser Scanner Series combines the advantages of small form factors with both high resolution and scan rate. The sensor disposes of different set-up possibilities with respect to the analysis algorithm. Measurement results are delivered via Ethernet, calibrated in the X / Z plane. Special adjustable algorithms can be selected, extremely useful particularly also for optically most demanding surfaces. Time-consuming calibration tasks for the user are no more required, as the calibration routine runs on board. High Scan Rate with up to 14,000 Profiles per Second Due to an appropriate limitation of the image range (AOI) in X and Z direction, the scan rate could considerably be increased. High resolution and detection frequency with up to 14.000 profiles and 28 Mio. points per second •X measuring range from 10 to 1022 mm •Z measuring range (height) from 5 to 878 mm •Laser wave length blue 405/450nm, red 650nm

Laser sensor Q4 – with a small form factor – Q4 for standard 2D / 3D measuring applications: Low sensitivity against influences of secondary light Measuring ranges from 5 mm to 1000 mm Laser wave lengths starting from UV via blue, red and green through to IR Average measuring speed up to 350 Hz frame The Q4 laser sensor has been designed to meet the requirements of standard measuring applications. Thanks to its increased flexibility, it can be used for several tasks also in complex projects. The dimensions of the ultra-compact version amount to only 86x40x25, at a weight of 140 g. Protective panes and cooling modules are available as an option. The Q4 laser sensor model enables users to obtain stable measuring results also on difficult surfaces, whether mirroring or transparent. The QS-View Standard Software comprises a comprehensive selection of application modules, to be invoked at once without previous programming steps. Customized adaptations are possible any time.

Q6-Lasor sensor – High Speed, High Resolution – Q6 Sets New Standards for 2D / 3D Measurement: Resolution of up to 0.6 µm Profile speed of up to 25.000 profiles/s Measuring ranges between 2 mm and up to 370 mm available Laser wave lengths starting from UV via blue, red and green through to IR The Q6 laser sensor series has already proven its ability in numerous industrial applications demanding a high degree of precision and process stability at increased travel speed. For common environments, connection is established via GIGE interface and GeniCam. Integration with linear axes and robots is possible by means of encoder inputs and trigger option.

QuellTech Solution: The performance of a manual inspection cannot be compared with the speed and the repeatability of a contactless QuellTech Q4-1000 laser scanner. It is even possible to install several instruments in parallel to cover the whole width of the ingot with one single scan. These instruments are mounted on an existing portal and correctly synchronized, so that interaction of the laser light originating from the other scanners is excluded. The QuellTech laser line scanners produce 3D point cloud of the raw ingot surface, and the software calculates the coordinates of the highest and deepest levels of this surface. After scalping the flat surface can be scanned again for any defects. Benefits for the Client: Thanks to QuellTech’s wide area laser line scanners, the cycle times for ingot scalping could considerably be reduced, and excessive material scrap due to a too low scalping level is prevented.

Four QuellTech Q6 3D- laser scanners are installed, mutually displaced by an angle of 90°. In this configuration, they are able to monitor the complete surface of the cable running through. It is important that the test does not lower the production speed, therefore very high sampling rates are required, supported by convenient data processing. The measured position of a defect is recorded in cable direction.

Plastic Mold Part (AC Controller) Inspection At this point the manufacturer is looking for scratches and chips and dimension specifications manually. In this respect manual inspection is not a repeatable or trustworthy method to guarantee steady quality of goods. It will be demanding for a human worker to detect this for a long period. QuellTech Solution Plastic Mold Parts are easily measurable materials for QuellTech scanners. Using the QuellTech Q4-120 Laser Line Scanner it is possible to obtain very precise reflection free 3D point clouds. A Software making necessary detections in 3D point clouds can effortlessly check dimensions and find scratches or any other defect which allows the manufacturer to automatically parse outparts that do not pass the tolerance levels.

Wear is a damage consisting in gradual removal or deformation of material on solid surfaces, caused by mechanical (e.g. erosion) or chemical (e.g. corrosion) influences. In machine elements, wear may give rise to material failure or loss of functionality. For the application in question, our client has to measure wear on the surface of rollers in cement mills. Up from a certain depth, reactions are required, generated by a warning system to be developed In this project, we used several robust QuellTech Q6 scanners to cover fully the roller width. Due to the high rotational speed of the rollers, we preferred our fastest scanners for this application. We furthermore developed a software solution and implemented a warning system, based on the critical depth of the wears on the surface. By means of this system, the customer can determine the correct time for exchange of the rollers.

Defects to be examined in this application are very small, their size is often lower than 0.5 mm – hard to discover by human eye. Rework in the course of the production of the final product however, proves to be complicated and expensive. Large rolls with a diameter of 2 m and a length of 10 m are very difficult to remove and to reinstall. In order to avoid corresponding inconveniencies, it is essential to support the manufacturing process of the rolls themselves by a reliable quality control in the form of an automated final inspection.As the Quelltech Q6 laser scanner features an extremely precise resolution of 4096 Pixels/Profile at a high scan rate, this model proved to be able to meet the requirements and was mounted onto the positioning stage of the grinding machine. Furthermore, an industrial measurement computer was added, used for the analysis software of the point cloud. On the basis of this configuration, the entire roll surface could be recorded on a helical path.

The interface and signal processing units extend the field of application of Micro-Epsilon sensors. The interface modules are used to convert sensor signals into digital or bus-compatible interfaces. This enables interfaces such as USB, RS422, Ethernet/IP, Profinet and EtherCAT for numerous sensors. The signal processing units are also used to record several sensor signals, to calculate and output them together. This is necessary, for example, for planarity measurement or thickness measurement.

Rotation speed sensors are used to monitor, regulate and control mechanical drive systems and play a major role when it comes to protecting elements of a rotational system (e.g., in the engine, drive) from mechanical overload. Micro-Epsilon offers two sensor systems for rotation speed measurement. The capaNCDT CST6110 is a universal rotation speed sensor for counting tasks and rotation speed applications of any type. Moreover, the turboSPEED DZ140 measuring system is specifically designed for the detection of turbocharger rotation speeds.

Draw-wire sensors of the wireSENSOR series measure almost linearly over the entire measuring range and are used for distance and position measurements between 50 mm and 50,000 mm. Draw-wire sensors from Micro-Epsilon are ideal for both direct integration and subsequent assembly in serial OEM applications, e.g., in medical devices, lifts, conveyors and automotive engineering.

mainSENSOR is based on an innovative measuring principle, which has been developed by Micro-Epsilon in order to combine the advantages of both inductive and magnetic sensors. Magneto-inductive sensors are frequently used as alternative to inductive sensors and proximity sensors in process automation, the packaging industry and in machine monitoring. Measuring the distance to a magnet which is fixed at the measurement object, the sensor outputs a continuous, linear signal. As different strength magnets are applied, measuring ranges of between 20 mm and 55 mm can be achieved. However, in order to adapt the measuring range, it is only necessary to change the magnet.

Micro-Epsilon offers a large range of inductive sensors for displacement and position measurement from conventional LVDT sensors and inductive sensors with integrated controller to customer-specific high-volume versions. The induSENSOR displacement sensors from Micro-Epsilon are used in automated processes, quality assurance, test rigs, hydraulics, pneumatic cylinders and automotive engineering.

Laser distance sensors are designed for non-contact distance measurements: laser gauges for measuring ranges up to 10m, laser distance sensors for up to 270m. These sensors are used for positioning and type classification in machine building and handling equipment.

White light interferometers use infrared light in the non-visible range (approx. 840 nm wavelength), which means that the measurement position cannot be seen. To visualize the measuring position, Micro-Epsilon systems are equipped with a pilot laser which projects a light spot onto the measuring position. In addition, the pilot laser uses a patented method to provide feedback on the distance in addition to the measurement position. If the measuring object is at the correct distance and within the measuring range, a constant glow is emitted by the pilot laser. If the measuring object is outside the measuring range, the pilot laser flashes.

New interferometer sensors with different designs and properties are available for the integration in demanding environments. Due to its 90° beam path, the IMP-DS0.5/90/VAC can also be mounted in low installation spaces. The new IMP-DS1/VAC miniature sensor is one of the smallest optical sensors from Micro-Epsilon. With a diameter of 4 mm and an integrated cable, the sensor can also be used in extremely confined installation spaces. Sensors and cables can be used both in the clean room and in a vacuum.

The innovative white light interferometers from Micro-Epsilon set a benchmark in high-precision distance and thickness measurements. These sensors enable stable measurement results with sub-nanometer resolution offering a comparatively large measuring range and offset distance. The interferometers are available in 3 series: the IMS5400-DS for high-precision industrial distance measurements, the IMS5400-TH for accurate thickness measurements and the vacuum-suitable IMS5600-DS for distance measurements with picometer resolution.

The confocalDT 2421 and 2422 controllers are used for distance and thickness measurements of diffuse reflecting and specular surfaces. Available as either a single- or a dual-channel version, these confocal chromatic measuring systems offer a low cost solution especially for series applications. The active exposure regulation feature in the CCD array enables accurate, fast surface compensation on changing surfaces. This controller is compatible with all sensor types of the IFS series covering numerous measurement tasks. The controller is optionally available as a multi-peak version for multi-layer thickness measurements. Using a special calculation function, the confocalDT 2422 dual-channel version evaluates both channels. Measurement acquisition is synchronous and can be carried out while exploiting the full measuring rate for both channels.

The confocalDT IFD2415 and IFD2410 are powerful confocal sensors with integrated controller. The space-saving IP65-housing enables fast integration into plant equipment and machines as no optical fiber is required. Furthermore, the IFD2410 and 2415 are ideally suited to high precision distance and thickness measurements in industrial series applications. In addition, the IFD2415 can be used with transparent materials for multi-layer thickness measurements of up to 5 layers. The active exposure time regulation of the CCD line enables fast and stable measurements of varying surfaces even in dynamic processes up to 25 kHz. The measuring system is also characterized by high luminous intensity which enables fast and reliable measurements even on dark surfaces.

The compact confocal IFD2411 measuring system is a factory-calibrated measuring system for industrial series applications. As well as displacement and distance measurements, the system enables even thickness measurements of transparent materials. The IFD2411 confocal chromatic measuring system is a complete channel which contains a controller and an adapted sensor with measuring ranges of 1 mm, 2 mm, 3 mm and 6 mm. This measuring system is ideal for series applications.

The confocal chromatic confocalDT measuring system is used for fast distance and thickness measurements. Different sensor models and controller interfaces open versatile fields of application, e.g., in the semiconductor industry, glass industry, medical engineering and plastics production.

The new thicknessSENSOR opens up diverse application possibilities in terms of non-contact thickness measurement. The sensor operates with high precision and enables fast commissioning as well as ease of use. The thicknessSENSOR is a fully assembled system for non-contact thickness measurements of strip and plate material. The system consists of two displacement sensors that are fixed opposite to each other on a frame and measure against the target from both sides. The material thickness is detected according to the difference principle and calculated using an integrated evaluation unit. The measurement values are output as analog values via voltage and current or in digital form via Ethernet. Due to its extremely compact size, the sensor can also easily be integrated into restricted installation space. The intuitive web interface provides the new thicknessSENSOR with unique ease of use and enables the user to load individual presets for the respective measurement task. Up to eight

Often, special requirements cannot be standardized. For this reason, we configure our sensors to your individual requirements. Modifications of the offset distance or measuring range, cable and connector variants and modifications to the housing and optical system are often required.

Some measurement tasks require large measuring ranges or a large measurement distance from the target object to be measured. For these types of applications, Micro-Epsilon offers long-range laser sensors that combine high accuracy with a large measurement distance.

The optoNCDT LL laser sensors produce an oval-shaped light spot of just a few millimeters in width which reminds of a short "laser line" (LL). This oval light spot compensates for inhomogeneous surface structures and the so-called "speckling" effect which particularly occurs with metallic surfaces. Combined with special software algorithms, interferences caused by surface roughness, defects, indentations or holes are filtered out. This enables stable and precise measurement results.

The optoNCDT BL models are equipped with a blue laser diode and are used when standard sensors with a red laser diode are operating at their performance limits. Due to its shorter wavelength, the blue laser does not penetrate the target surface, projecting a small light spot on the surface and therefore providing stable and precise results. As Blue Laser sensors are equipped with a special filter, they are insensitive to highly emitting objects such as glowing metals. Blue Laser sensors are preferably used with measurements on organic and (semi-)transparent objects, as well as for red-hot glowing metals.

The optoNCDT 2300 is the latest high precision model from Micro-Epsilon’s range of laser triangulation sensors. This new series offers adjustable measuring rates up to 49.140 kHz, enabling measurements of fast objects. A key, unique advantage of the sensor is that all of the electronics are now integrated in the compact sensor which is why the sensor can be installed in restricted installation space.

The optoNCDT 1900 offers a unique combination of speed, size, performance and application versatility for displacement, distance and position measurements. This compact triangulation sensor achieves a high measurement accuracy and measuring rates of up to 10 kHz. The high-performance optical system generates a small light spot which enables to even detect the finest of details and structures reliably.

The optoNCDT1420 offers a unique combination of speed, size, performance and application versatility for displacement, distance and position measurements. The compact triangulation sensor achieves a high measurement accuracy and measuring rates of up to 8kHz. The selectable connector type, i.e. cable or pigtail, together with compact size reduce the sensor installation effort to a minimum. Just like all triangulation sensors from Micro-Epsilon, the optoNCDT 1420 provides an intelligent surface regulation. The Active Surface Compensation (ASC) ensures stable measurement results regardless of changing surface colours or brightness. The high-performance optical system generates a small light spot which enables to even detect smallest components reliably.