Results for
QUELLTECH GMBH
Germany
Laser sensor Q4 – with a small form factor – Q4 for standard 2D / 3D measuring applications: Low sensitivity against influences of secondary light Measuring ranges from 5 mm to 1000 mm Laser wave lengths starting from UV via blue, red and green through to IR Average measuring speed up to 350 Hz frame The Q4 laser sensor has been designed to meet the requirements of standard measuring applications. Thanks to its increased flexibility, it can be used for several tasks also in complex projects. The dimensions of the ultra-compact version amount to only 86x40x25, at a weight of 140 g. Protective panes and cooling modules are available as an option. The Q4 laser sensor model enables users to obtain stable measuring results also on difficult surfaces, whether mirroring or transparent. The QS-View Standard Software comprises a comprehensive selection of application modules, to be invoked at once without previous programming steps. Customized adaptations are possible any time.
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Q6-Lasor sensor – High Speed, High Resolution – Q6 Sets New Standards for 2D / 3D Measurement: Resolution of up to 0.6 µm Profile speed of up to 25.000 profiles/s Measuring ranges between 2 mm and up to 370 mm available Laser wave lengths starting from UV via blue, red and green through to IR The Q6 laser sensor series has already proven its ability in numerous industrial applications demanding a high degree of precision and process stability at increased travel speed. For common environments, connection is established via GIGE interface and GeniCam. Integration with linear axes and robots is possible by means of encoder inputs and trigger option.
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Germany
QuellTech Solution: The performance of a manual inspection cannot be compared with the speed and the repeatability of a contactless QuellTech Q4-1000 laser scanner. It is even possible to install several instruments in parallel to cover the whole width of the ingot with one single scan. These instruments are mounted on an existing portal and correctly synchronized, so that interaction of the laser light originating from the other scanners is excluded. The QuellTech laser line scanners produce 3D point cloud of the raw ingot surface, and the software calculates the coordinates of the highest and deepest levels of this surface. After scalping the flat surface can be scanned again for any defects. Benefits for the Client: Thanks to QuellTech’s wide area laser line scanners, the cycle times for ingot scalping could considerably be reduced, and excessive material scrap due to a too low scalping level is prevented.
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Germany
The new QuellTech Q5 Laser Scanner Series combines the advantages of small form factors with both high resolution and scan rate. The sensor disposes of different set-up possibilities with respect to the analysis algorithm. Measurement results are delivered via Ethernet, calibrated in the X / Z plane. Special adjustable algorithms can be selected, extremely useful particularly also for optically most demanding surfaces. Time-consuming calibration tasks for the user are no more required, as the calibration routine runs on board. High Scan Rate with up to 14,000 Profiles per Second Due to an appropriate limitation of the image range (AOI) in X and Z direction, the scan rate could considerably be increased. High resolution and detection frequency with up to 14.000 profiles and 28 Mio. points per second •X measuring range from 10 to 1022 mm •Z measuring range (height) from 5 to 878 mm •Laser wave length blue 405/450nm, red 650nm
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Germany
Four QuellTech Q6 3D- laser scanners are installed, mutually displaced by an angle of 90°. In this configuration, they are able to monitor the complete surface of the cable running through. It is important that the test does not lower the production speed, therefore very high sampling rates are required, supported by convenient data processing. The measured position of a defect is recorded in cable direction.
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Germany
Plastic Mold Part (AC Controller) Inspection At this point the manufacturer is looking for scratches and chips and dimension specifications manually. In this respect manual inspection is not a repeatable or trustworthy method to guarantee steady quality of goods. It will be demanding for a human worker to detect this for a long period. QuellTech Solution Plastic Mold Parts are easily measurable materials for QuellTech scanners. Using the QuellTech Q4-120 Laser Line Scanner it is possible to obtain very precise reflection free 3D point clouds. A Software making necessary detections in 3D point clouds can effortlessly check dimensions and find scratches or any other defect which allows the manufacturer to automatically parse outparts that do not pass the tolerance levels.
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Germany
Wear is a damage consisting in gradual removal or deformation of material on solid surfaces, caused by mechanical (e.g. erosion) or chemical (e.g. corrosion) influences. In machine elements, wear may give rise to material failure or loss of functionality. For the application in question, our client has to measure wear on the surface of rollers in cement mills. Up from a certain depth, reactions are required, generated by a warning system to be developed In this project, we used several robust QuellTech Q6 scanners to cover fully the roller width. Due to the high rotational speed of the rollers, we preferred our fastest scanners for this application. We furthermore developed a software solution and implemented a warning system, based on the critical depth of the wears on the surface. By means of this system, the customer can determine the correct time for exchange of the rollers.
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Germany
Defects to be examined in this application are very small, their size is often lower than 0.5 mm – hard to discover by human eye. Rework in the course of the production of the final product however, proves to be complicated and expensive. Large rolls with a diameter of 2 m and a length of 10 m are very difficult to remove and to reinstall. In order to avoid corresponding inconveniencies, it is essential to support the manufacturing process of the rolls themselves by a reliable quality control in the form of an automated final inspection.As the Quelltech Q6 laser scanner features an extremely precise resolution of 4096 Pixels/Profile at a high scan rate, this model proved to be able to meet the requirements and was mounted onto the positioning stage of the grinding machine. Furthermore, an industrial measurement computer was added, used for the analysis software of the point cloud. On the basis of this configuration, the entire roll surface could be recorded on a helical path.
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Germany
Inductive sensors from Micro-Epsilon are based on the eddy current principle and designed for non-contact measurement of displacement, distance, position, oscillation and vibrations. They are particularly suitable when high precision is required in harsh industrial environments (pressure, dirt, temperature). Inductive sensors from Micro-Epsilon offer extremely precise measurements where sub-micron accuracy is required.
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Germany
Capacitive sensors are designed for non-contact measurement of displacement, distance and position, as well as for thickness measurement. Due to their high signal stability and resolution, capacitive displacement sensors are applied in laboratories and industrial measurement tasks. In production control, for example, capacitive sensors measure film thickness and application of the adhesive. Installed in machines, they monitor displacement and tool positions.
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Germany
The optoNCDT1420 offers a unique combination of speed, size, performance and application versatility for displacement, distance and position measurements. The compact triangulation sensor achieves a high measurement accuracy and measuring rates of up to 8kHz. The selectable connector type, i.e. cable or pigtail, together with compact size reduce the sensor installation effort to a minimum. Just like all triangulation sensors from Micro-Epsilon, the optoNCDT 1420 provides an intelligent surface regulation. The Active Surface Compensation (ASC) ensures stable measurement results regardless of changing surface colours or brightness. The high-performance optical system generates a small light spot which enables to even detect smallest components reliably.
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Germany
The optoNCDT BL models are equipped with a blue laser diode and are used when standard sensors with a red laser diode are operating at their performance limits. Due to its shorter wavelength, the blue laser does not penetrate the target surface, projecting a small light spot on the surface and therefore providing stable and precise results. As Blue Laser sensors are equipped with a special filter, they are insensitive to highly emitting objects such as glowing metals. Blue Laser sensors are preferably used with measurements on organic and (semi-)transparent objects, as well as for red-hot glowing metals.
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Germany
The confocalDT IFD2415 and IFD2410 are powerful confocal sensors with integrated controller. The space-saving IP65-housing enables fast integration into plant equipment and machines as no optical fiber is required. Furthermore, the IFD2410 and 2415 are ideally suited to high precision distance and thickness measurements in industrial series applications. In addition, the IFD2415 can be used with transparent materials for multi-layer thickness measurements of up to 5 layers. The active exposure time regulation of the CCD line enables fast and stable measurements of varying surfaces even in dynamic processes up to 25 kHz. The measuring system is also characterized by high luminous intensity which enables fast and reliable measurements even on dark surfaces.
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Germany
New interferometer sensors with different designs and properties are available for the integration in demanding environments. Due to its 90° beam path, the IMP-DS0.5/90/VAC can also be mounted in low installation spaces. The new IMP-DS1/VAC miniature sensor is one of the smallest optical sensors from Micro-Epsilon. With a diameter of 4 mm and an integrated cable, the sensor can also be used in extremely confined installation spaces. Sensors and cables can be used both in the clean room and in a vacuum.
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Germany
The capaNCDT 6110 is a new, capacitive single-channel displacement measurement system comprising a compact controller, a sensor cable and the sensor. Due to the miniaturised controller and its easy operation, the capaNCDT 6110 is ideally suited to the integration in machines and facilities.
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Germany
The capaNCDT DT61x4 is an active, capacitive system for displacement, distance and position measurements. Consisting of a sensor with integrated preamplifier, a robust cable and a compact controller, the measuring system is immediately ready for use without any on-site calibration. The measuring system is available with a cable length up to 15 m and is ideal for automation purposes. The capaNCDT 61x4 is particularly suitable for automated robot manufacturing and measurement tasks with a drag chain. Moreover, it is used in machine building and semiconductor production. For optimum signal quality, the desired cable length is already factory-calibrated.
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Germany
The capaNCDT DTV series is designed for non-contact detection of Disc Thickness Variation (DTV). Capacitive sensors for multi-track measurements and a carrying case including the complete measurement channel for mobile use are available. With the capaNCDT DTV measurement system, capacitive displacement sensors determine the thickness of the brake discs from both sides based on the difference principle. While the brake disc rotates, the thickness deviation is determined via the circumference of the entire disc. Using several sensors in pairs or the CSH1,4FL multi-channel sensor makes multi-track thickness measurement possible. Thickness measurements can be carried out in test benches, in road tests or in car repair shops. The DTV case is intended for mobile use, e.g., for quality assurance purposes and warranty claims.
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MICRO-EPSILON
Germany
The confocal chromatic confocalDT measuring system is used for fast distance and thickness measurements. Different sensor models and controller interfaces open versatile fields of application, e.g., in the semiconductor industry, glass industry, medical engineering and plastics production.
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Germany
Rotation speed sensors are used to monitor, regulate and control mechanical drive systems and play a major role when it comes to protecting elements of a rotational system (e.g., in the engine, drive) from mechanical overload. Micro-Epsilon offers two sensor systems for rotation speed measurement. The capaNCDT CST6110 is a universal rotation speed sensor for counting tasks and rotation speed applications of any type. Moreover, the turboSPEED DZ140 measuring system is specifically designed for the detection of turbocharger rotation speeds.
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Germany
The high-precision surfaceCONTROL 3D 3500 snapshot sensor is used for automated optical inspection of geometry, shape and surfaces on diffusely reflecting surfaces. The surfaceCONTROL 3D 3500 is characterized by its compact design and high measurement accuracy combined with high speed data processing. With a z-axis repeatability of up to 0.4 µm, the sensor sets new standards in high-precision inline 3D measurement technology. It reliably detects the smallest flatness deviations and height differences. Two models cover different measuring fields.
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surfaceCONTROL sensors are used for 3D measurements and surface inspections. The sensors use the fringe projection principle to detect diffuse reflecting surface and to generate a 3D point cloud. This point cloud is subsequently evaluated in order to recognize geometry, extremely small defects and discontinuities on the surface. Sensors with different measurement areas are available. This enables the inspection of the finest of structures on components as well as form deviations on large-area attachments. Powerful software packages are available for evaluation and parameter setting.
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Germany
The interface and signal processing units extend the field of application of Micro-Epsilon sensors. The interface modules are used to convert sensor signals into digital or bus-compatible interfaces. This enables interfaces such as USB, RS422, Ethernet/IP, Profinet and EtherCAT for numerous sensors. The signal processing units are also used to record several sensor signals, to calculate and output them together. This is necessary, for example, for planarity measurement or thickness measurement.
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Germany
Draw-wire sensors of the wireSENSOR series measure almost linearly over the entire measuring range and are used for distance and position measurements between 50 mm and 50,000 mm. Draw-wire sensors from Micro-Epsilon are ideal for both direct integration and subsequent assembly in serial OEM applications, e.g., in medical devices, lifts, conveyors and automotive engineering.
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Germany
mainSENSOR is based on an innovative measuring principle, which has been developed by Micro-Epsilon in order to combine the advantages of both inductive and magnetic sensors. Magneto-inductive sensors are frequently used as alternative to inductive sensors and proximity sensors in process automation, the packaging industry and in machine monitoring. Measuring the distance to a magnet which is fixed at the measurement object, the sensor outputs a continuous, linear signal. As different strength magnets are applied, measuring ranges of between 20 mm and 55 mm can be achieved. However, in order to adapt the measuring range, it is only necessary to change the magnet.
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Germany
Micro-Epsilon offers a large range of inductive sensors for displacement and position measurement from conventional LVDT sensors and inductive sensors with integrated controller to customer-specific high-volume versions. The induSENSOR displacement sensors from Micro-Epsilon are used in automated processes, quality assurance, test rigs, hydraulics, pneumatic cylinders and automotive engineering.
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Germany
Laser distance sensors are designed for non-contact distance measurements: laser gauges for measuring ranges up to 10m, laser distance sensors for up to 270m. These sensors are used for positioning and type classification in machine building and handling equipment.
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Germany
White light interferometers use infrared light in the non-visible range (approx. 840 nm wavelength), which means that the measurement position cannot be seen. To visualize the measuring position, Micro-Epsilon systems are equipped with a pilot laser which projects a light spot onto the measuring position. In addition, the pilot laser uses a patented method to provide feedback on the distance in addition to the measurement position. If the measuring object is at the correct distance and within the measuring range, a constant glow is emitted by the pilot laser. If the measuring object is outside the measuring range, the pilot laser flashes.
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Germany
The innovative white light interferometers from Micro-Epsilon set a benchmark in high-precision distance and thickness measurements. These sensors enable stable measurement results with sub-nanometer resolution offering a comparatively large measuring range and offset distance. The interferometers are available in 3 series: the IMS5400-DS for high-precision industrial distance measurements, the IMS5400-TH for accurate thickness measurements and the vacuum-suitable IMS5600-DS for distance measurements with picometer resolution.
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Germany
The confocalDT 2465 and 2466 confocal controllers are used for fast, high-precision distance and thickness measurements and achieve resolutions in the nanometer range. These multi-peak models simultaneously measure the thickness of up to 5 transparent layers. The controllers are characterized by high luminous intensity combined with a high measuring rate of up to 30 kHz. This enables high signal intensity even on dark or rough surfaces. The fast exposure control perfectly compensates for changing surfaces.
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