Sensor systems - Import export

scanCONTROL 3D scanners are used for precise inline 3D measurements in numerous applications. Scans are performed by moving the scanner or the target. Due to their low weight, the scanners are ideally suited both for robotic applications and inline production monitoring. These 3D laser scanners are characterized by high dynamics, absolute precision and their compact size. With the scanCONTROL 3000 and the new scanCONTROL 3002 series, Micro-Epsilon offers a comprehensive portfolio with numerous measurement areas, Red and Blue laser technologies and extensive accessories. The scanCONTROL 3D laser scanners are based on the latest GigE Vision and GenICam standards and can therefore be integrated into a wide range of image processing environments. The powerful 3DInspect software is available for parameter setting, evaluation and output.

The thermoIMAGER TIM QVGA and TIM VGA cameras are used for stationary thermography tasks where high resolution is required. Due to their high thermal sensitivity, these cameras also detect even the smallest of temperature differences. Both standard lenses and special microscope lenses are available for the TIM QVGA and TIM VGA cameras. The microscope lens enables detailed macro shooting of the smallest of elements. High-resolution macro shooting is possible with a spatial resolution of 28 µm. The distance between the target and the camera varies between 80 mm and 100 mm.

The sensor elements of the EDS series are protected by a pressure resistant stainless steel housing. As target, an aluminum sleeve is used which is integrated into the piston rod and is passed without making contact and wear-free over the sensor rod.

The thicknessGAUGE O.EC is a compact inline measuring system in a stable O-frame design with an aluminum roller and an integrated control cabinet. The system is used for precise thickness measurements of plastic strips and coatings up to 3 mm material thickness and web widths up to max. 1250 mm. To obtain a cross profile of the material thickness, the sensor is traversed over the film. Keeping the sensor fixed at a particular position enables a thickness profile to be generated. Integration takes place in complete production lines, e.g., in plastics production and battery film production. The systems can be integrated into new plants or retrofitted directly into existing plants.

thicknessGAUGE C.LP sensor systems use laser profile scanners for the thickness measurement. These scanners project a laser line onto the surface to be measured. The laser line compensates for strip tilting and enables profile averaging. The laser line measuring technique makes it possible to measure the thickness of structured materials such as embossed surfaces and perforated plates.

The thicknessGAUGE C.C sensor systems use confocal chromatic displacement sensors for the thickness measurement. The sensors allow for measurements to be performed with outstanding accuracy and high measuring rates. In addition, this innovative measuring technique enables measurements of reflective and shiny surfaces.

thicknessGAUGE C.LL sensor systems use laser triangulation sensors for the thickness measurement. These laser sensors enable high measuring rates at high speeds. The thicknessGAUGE.laser series impresses with a favorable price/performance ratio and is preferably used for thickness measurements of common surfaces such as plastics, wood and metals.

thicknessGAUGE sensor systems are used for precise thickness measurements of strip materials, plates and sheets up to 50 mm. Several models with different sensor types, measuring ranges and measuring widths enable inline thickness measurements of different materials and surfaces based on an unmatched price/performance ratio. This fully assembled system comprises a stable frame on which two optical distance sensors are fixed, which detect the thickness of the measuring object according to the difference principle. The sensors are perfectly aligned to each other in terms of their mounting condition. Furthermore, thickness calibration at the factory enables high precision thickness measurements.

In addition to pure color measurements, intensity measurements, completeness and presence checks or the evaluation of surface properties are also possible with the color sensors from Micro-Epsilon. These powerful colorSENSOR CFO sensors enable 100% control in demanding, industrial measurement tasks and provide precise measurement results.

colorSENSOR OT sensors are fixed lens sensors with True Color detection. The sensor is equipped with a special illumination and optical system in order to perfom relative color measurements reliably even from a large distance. Apart from the optics, the models hardly differ from each other. The illumination can be disabled by software. OT sensors are also suitable for the color detection of self-luminous sources.

The colorSENSOR CFO is a new controller for precise color detection in industrial measurement tasks. The CFO series is characterized by high color accuracy, modern interfaces and intuitive operation. CFS sensors with integrated fiber optics are connected to the controller, which can be adapted for different measurement tasks. The colorSENSOR CFO is used for color detection on interior parts such as headrests, packaging inspection or sorting by color of crown caps, closures or labels. The colorSENSOR replaces the models of the LT series.

The operation of the colorSENSOR CFO controller requires sensors which are used at the measuring point. Depending on the measurement task, the sensors can be individually combined. Moreover, these high-quality sensors with glass fiber optics are characterized by small installation dimensions and robust materials. This makes them particularly suitable for mechanical stress and harsh ambient conditions such as high temperatures. Since the sensor head requires only little space, the sensor can also be used in confined conditions.

The colorSENSOR CFO is a new controller for precise color recognition in industrial measurement tasks. The CFO series is distinguished by high color accuracy, state-of-the-art interfaces and intuitive operation. The controller is connected to CFS sensors with integrated optical fibers, which can be adapted for different measurement tasks. The colorSENSOR CFO is used in color recognition tasks on interior parts such as head supports, in packaging control or in color sorting tasks with crown caps, closures or labels.

High-quality eddy current probes: Beside robustness, high dynamics and high resolution the TX-Series also stands out with a wide temperature range from -60 °C up to 180 °C. ■ High precision measurement ■ High resolution (submicrometer) ■ High dynamics (124 kSa/s) ■ Minimal temperature coefficient ■ High noise immunity ■ Custom-made probes

The idiamCONTROL sensor system precisely measures the inner diameter of bore holes such as in extruders in order to determine the wear. The idiamCONTROL is guided into the bore hole and determines the bore hole diameter while being pulled out. Wear-based tolerance violations are automatically displayed and can be output via USB.

thicknessGAUGE sensor systems are used to measure the thickness of strip materials in-line. Several models with different sensor types, measuring ranges and measuring widths enable inline thickness measurements of different materials and surfaces. The systems uses two confocal distance sensors which detect the strip thickness with high precision. The sensors are precisely aligned to each other and factory-calibrated. By means of a linear axis, the thicknessGAUGE sensor systems can be moved to measure the thickness across the entire strip width. Their extremely compact design enables integration into confined spaces.

The colorCONTROL MFA is used for flexible color inspections and intensity testing of LEDs, displays and colored objects. The flexible positioning of the sensors in relation to the objects, as well as their high repeatability, measuring rates and dynamics are particularly favorable. One colorCONTROL MFA monitors up to 28 test objects simultaneously.

The circular sensor ACS2 is used for colour measurement of structured and highly reflective surfaces as well as lustrous metals. In the sensor, 24 lighting optics are circularly arranged around the receiving optics and provide a constant lighting permitting that the measurement can be executed independently from the angular position of the measurement object. There are two ACS2 versions with different measurement distance and spot size.

The standard sensor ACS1 is used for common measuring tasks. The transmitter and the receiver inside the sensor are arranged at an angle of 30°/0° to each other, producing a working distance of 50 mm. An optionally available adapter permits applying the sensor even in tactile measurements Measurement distance: 50 mm Measurement geometry: 30°x:0° Measurement spot: ø 9 mm

colorCONTROL ACS7000 is one of the most advanced inline color measuring systems in the world. Unlike conventional technologies, this system recognizes colors not just by comparing them to reference values, but also by using the reflection spectrum to ensure unique identification. Due to its very high measurement speed, the colorCONTROL ACS7000 is suitable for applications where colors and shades have to be examined on-the-fly and to very high accuracies. Due to the extremely high measurement accuracy, the system is also applied in laboratories, e.g. in industrial Research and Development. Different sensor models are available to suit various measurement tasks.

The capaNCDT CST6110 is a capacitive rotation speed sensor system for counting tasks and rotational speed measurements of any type. The industrial measuring system consists of a dust proof, water tight controller and a compact sensors which can be integrated in confined spaces. The rotation speed sensor is used in centrifugal test benches, balancing machines, generators and engines, as well as shafts and drives. The CST6110 detects and counts blades, gearwheels and nubs with the highest precision and stability even in dusty, oily environments.

Rotation speed sensors are used to monitor, regulate and control mechanical drive systems and play a major role when it comes to protecting elements of a rotational system (e.g., in the engine, drive) from mechanical overload. Micro-Epsilon offers two sensor systems for rotation speed measurement. The capaNCDT CST6110 is a universal rotation speed sensor for counting tasks and rotation speed applications of any type. Moreover, the turboSPEED DZ140 measuring system is specifically designed for the detection of turbocharger rotation speeds.

The compact DTD inductive sensor system consists of a gauge with a plunger guided by a plain bearing and a controller, which are connected to each other with a 3 m long cable. The controller has a diameter of just 18 mm and the 3m-long cable enables flexible installation. The DTD sensor system is based on an established LVDT measuring method. It impresses with outstanding precision and provides high signal stability and resolutions down to the micrometer range. Thanks to its high temperature stability, resistance to shock and vibration, and insensitivity to dirt, the induSENSOR DTD is ideal for industrial measurement tasks. Modern fieldbuses such as Ethernet, PROFINET or EtherCAT are supported via optionally available interface modules.

Micro-Epsilon offers a comprehensive range of capacitive displacement sensors. These capacitive sensors are used for displacement, position and also for thickness measurements. Different sensor designs enable optimal integration into machines and systems. The capaNCDT sensors achieve best values in terms of linearity, temperature stability and resolution. While sub-micrometer precision is reached in industrial environments, even sub-nanometer accuracy can be achieved in clean environments.

The new capacitive sensor system capaNCDT 6228 is designed for measurement tasks with ambient temperatures up to +800 °C. Up to four high-temperature sensors of the CSE/HT series can be connected simultaneously to the powerful controller. The integrated high-temperature sensor cable compensates for interference from electric or magnetic fields. Furthermore, the measured data is output both analog and digital via modern interfaces such as Ethernet and EtherCAT.

The capaNCDT DT61x0/IP is an industrial-grade, capacitive sensor system for displacement, distance and position measurements. Consisting of a sensor, a sensor cable and a controller, the measuring system is ready for use without any on-site calibration. Due to its very good temperature stability, immunity to magnetic fields and robust design that is protected to IP68, the capaNCDT DT61x0/IP is used for industrial measurement tasks such as air gap measurement in generators and regulation of plant and machinery.

GMN high-performance spindles with an integrated motor are designed for those applications and relevant installation situations in close collaboration with our customers. They are available as needed with a synchronous or asynchronous motor, for manual - HGS series - or automatic tool change - HGC, HGT series - and with oil-air or grease lubrication. Additional options are, for example, an AE sensor, vibration sensor or an automatic balancing system.