Pumps - Import export

The conveyance of highly viscous products is part of our technical expertise. Feed pumps must meet the requirements for a long useful life, low maintenance and wear-free operation. We at IFA Technology live up to this claim by installing the most suitable pump in each of our systems. We use all types of pumps, from centrifugal pumps to gear pumps and piston pumps. Depending on the type of medium and its application requirements, we can design and offer you the suitable shaft seal. This includes among others packing gland seals, mechanical seals or magnetic couplings.

Twin-screw flow meters for all standard fuels in fuel dispensers. Leistritz flow meters used by many service station operators as the measuring units in the fuel dispenser. They distinguish themselves with their high accuracy for low-viscosity media. The fuel measured by the flow meter flows in axially, causing spindles to rotate smoothly and evenly. The number of rotations caused by the volume of fuel flowing through is metered by an electronic pick-up, which transmits the pulses to a calculator for display. The principle ensures an extremely long service life for the product, reduced operating costs and longer maintenance intervals for our customers.

Twin-screw pump as a fuel pump for the automotive industry. Leistritz pumps are used in a wide range of vehicles and pump modules. The high overall efficiency in comparison with other pump stages, the low noise emission and the pump's high dirt resistivity as well as the outstanding controllability of a displacement pump make our pumps a reliable and important module in the delivery unit. These are major advantages, particularly in view of the ever higher and stricter requirements for exhaust standards.

Multiphase pumps are successfully used for onshore applications around the world. The technology has become firmly established among the global oil and gas producers since it allows production to be maintained on small oil fields with declining production as well as making the reduction of the flaring of petroleum gas possible as a contribution to a clean environment.

Leistritz Multiphase pump systems are in operation worldwide. They are designed for running with high gas volume fractions (GVF) and gas bubbles with up to 100% gas content as well as for capacities of up to 5,000 m³/h and differential pressures of up to 150 bar. In comparison with traditional upstream installations, multiphase pumps need neither space-intensive separation devices at the borehole nor separate pumps, compressors or pipelines to transport gas and fluid to the central collection areas. Multiphase pumps are a cost-effective technology for the transportation of multiphase fluids using just a single pipeline - instead of separating the oil, water and gas at the collection areas and exporting the oil and gas to the central production facilities via separate pipelines.

The fuel systems division specializes in the development and production of serial products. Two main products are produced and sold: fuel pumps which are used in vehicles and flow meters in fuel dispensers which work on the screw spindle principle. Both products meet the high requirements demanded by the automotive and tank facility industries with regard to performance, accuracy and quality. The high overall efficiency in comparison with other pump stages, the low noise emission and the pump's high dirt resistivity as well as the outstanding controllability of a displacement pump make our pumps a reliable and important module in the delivery unit.

Leistritz Multiphase pump systems are in operation worldwide. They are designed for running with high gas volume fractions (GVF) and gas bubbles with up to 100% gas content as well as for capacities of up to 5,000 m³/h and differential pressures of up to 150 bar. In comparison with traditional upstream installations, multiphase pumps need neither space-intensive separation devices at the borehole nor separate pumps, compressors or pipelines to transport gas and fluid to the central collection areas. Multiphase pumps are a cost-effective technology for the transportation of multiphase fluids using just a single pipeline - instead of separating the oil, water and gas at the collection areas and exporting the oil and gas to the central production facilities via separate pipelines. In general, multiphase pumps are a way to accelerate the unprocessed gas/fluid mixture.

With the modular structure of our pump ranges, we are able to fulfill a wide range of different pumping tasks. Our pumps are two, three or five-spindle, single or double-volute, self-priming displacement pumps for the low / medium or high-pressure range. They are used to pump a wide variety of different fluids with various lubrication properties. In order to meet the high demands on wear protection, service life or flow rate, it requires a high vertical range of manufacture. We manufacture our spindles and housings (the core elements of Leistritz pumps) ourselves in Germany.

Technically superior FLEXCORE is a product innovation in the true sense of the word. Our new screw pump stands out from the crowd particularly through its easy-to-change insert which guarantees lasting peak performance. Modern design teamed with unique functionality provides flexibility during installation you have never experienced before. Made for demanding applications in the naval, energy, mechanical engineering, oil, and chemical sectors guarantee superior performance data and provide maximum operational reliability The first pump that is adaptable The FLEXCORE pump family is the next evolutionary stage in the pump sector. Thanks to the unique modularity of the housing and the patented pump insert, it can adapt flexibly to any installation position and standard. FLEXCORE provides a higher flow rate at a smaller size. Extremely robust, virtually wear-free, and uniquely easy to maintain.

ViscoTec Dispenser 3VMP18 as a volumetric dosing pump for larger volumes ensures an even and reliable product supply of viscous, structure-sensitive and solids-laden products - with a repeatability of +/- 1 %! Absolutely precise, uniform and reliable dosing of various media and handling of larger volumes. Alternating opening chambers ensure gentle product transport and pulsation-free output. Your advantages: - no dripping or thread pulling due to programmable retraction - direct linearity between spread rate and speed - constant dosing volume even with fluctuations in density, viscosity and temperature - reliable dosing without heating the medium - drive with servo or three-phase motor - easy programming of quantity and speed - low maintenance, quick disassembly - free inlet possible, as self-priming operation

The ViscoMT-L 3 / 18 barrel emptying system offers a modern way of emptying containers.The connection with the ViscoTec VMP dispenser series for the removal of the medium offers the following advantages: - container sizes from approx. 50 l to 300 l - viscosities of approx. 80,000 - 2,000,000 mPas - very low shear stress of the medium - very low pressure load of the medium (max. 18 bar) - removal of materials loaded with fillers - no backflow within the sampling pump - electrical control of the pump with pressure control - valve-free pump system - no material pressure reducer necessary due to electronic pressure adjustment - very good residual emptying (less than 1% residue) - electronic "empty" and "almost empty" message Application: Removal of materials directly from the delivery container, e.g. silicones, adhesives, resins, greases, colour pastes, metal-filled pastes (Cu and Ni solder pastes, Al and Ag pastes) - supply of media to dispensers

The ViscoTec dosing and filling pump RD-Hygiene for food and cosmetics is a volumetric pump based on the continuous piston principle. It is ideally suited for discontinuous or continuous pulsation-free dosing of viscous, structure-sensitive and solids-laden media. Thanks to the high-quality ViscoTec dispensers, high-precision dosing applications can be realized in the food and cosmetics sector. The systems are used e.g. in the bakery and confectionery sector for decoration. Typical doses are icing or fondant, but also fillings such as vanilla or chocolate cream. Your advantages: - Specially adapted filling tubes for a wide variety of filling applications - Application and dosing in automated systems - Low to high viscosity as well as abrasive, shear-sensitive or lumpy media - hot and cold filling - Optimum results for CIP/SIP (Cleaning in Place/Sterilisation in Place) cleaning

The ViscoDuo-VM 2-component dispenser is a valveless dosing system for static mixing based on the proven progressive cavity technology and thanks to its purely volumetric precise dosing principle, is ideally suited for high-precision dosing tasks. Built according to modular structure, a configuration of the 2-component dosing systems as well as maintenance and part exchange at module level is possible. The material components are mixed downstream of the mixing head only in the mixing tube to prevent material hardening in the system components of the mixing head. Your advantages: - repeatable dosing volume even with viscosity and density fluctuations - Processing of low to high viscosity materials with low to very high filler content - Dispenser and mixing head segments can be combined in size due to modularity - standard equipment with dead space-free integrated dosing pressure sensors for online process monitoring - simple assembly/disassembly of the components

The dispenser based on the ViscoTec endless piston principle is particularly suitable for the filling, dosing or application of viscous, abrasive, highly filled or shear-sensitive materials. There are three different versions of the volumetric dosing system: 3VHD8, 3VHD12 and 2VHD12. Important key data: - Withdrawal option (no dripping or thread pulling) - absolutely linear relationship between rotor speed and spread rate - long service life due to media-specific component selection - quick and easy disassembly/assembly - Sealless, easily dismountable rotor string - process-safe and high-precision filling/dosing - variable quantities infinitely adjustable - compact construction Hygienic features: - Design according to EHEDG guidelines - FDA-compliant design/development - hygienic and pharmaceutical design - Interior with optimised dead space - all surfaces Ra ≤ 0.8 μm - rinsing connection for automatic cleaning

The 2-component positive displacement pump eco-DUO450, made by ViscoTec, allows many applications for the 2-component dispensing area. Possible fields of application are e.g. electronic components, semiconductor production, LCD/LED/OLED, photovoltaics, medical technology, biochemistry, laboratory, optics and photonics or SMD/SMT and many more. Application: - Dot dosing, with highest volumetric accuracy - bead application with application speed adjustable to the web speed - Potting technology Your advantages: - True volumetric dosing - Retreat effect - Viscosity-independent dosing - Easy cleaning - dosing independent of inlet pressure - Adjustable dosing flow - Pressure-tight without valve - Dosing pressures up to 40 bar

Application: Point dosing with highest volumetric accuracy - bead application with application speed adjustable to the web speed - encapsulation technology Areas of responsibility: - Electronic components - Semiconductor production - LCD/LED/OLED - Photovoltaics - Medical technology - Biochemistry - Laboratory - Optics and Photonics - SMD/SMT Technical Data: - True volumetric dosing - Retraction effect - Viscosity independent dosing - Easy cleaning - Inlet pressure independent dosing - Adjustable dosing flow - Pressure tight without valve - Dosing pressures up to 40 bar

Additive manufacturing processes are a great alternative to classical processing techniques and aim at a constructionally optimized and cost-effective production of components. 3D printing now includes a variety of technologies that can be used in different 3D printer versions. ViscoTec uses established dosing systems with the endless piston principle specifically for 3D printing of viscous fluids and pastes. And it creates new possibilities for printing 1-component viscous fluids and pastes.

The endless piston principle convinces in handling abrasive ingredients: Fillings and dosages in the cosmetics industry are subject to strict guidelines. In addition to the statutory and market standards, there are those required by the product itself. In this case, these are gels with microparticles which push some dosing systems to their limits in the manufacturing process. The contained microparticles, such as ground stone fruit seeds or alumina or plastic particles are very abrasive, but peeling pastes and body scrubs can no longer be imagined without them. Exactly this effect is desired by the consumer in order to remove surface layers of the skin. However, the handling of these highly abrasive pastes is often difficult or damages pumps and other processing machines and increases the wear of the systems extremely ̶ and thus also the running costs.

The preeflow® controllers simplify every dispensing process. They are perfectly matched for all dispensers within the eco-PEN, eco-DUO and eco-SPRAY series. The eco-CONTROL EC200 2.0 serves primarily to control and parameterize the preeflow® dispensers. In addition, pressure monitoring is carried out by the controller for a reliable process with precise dispensing results. The control unit can be easily integrated into fully automatic systems and meets all requirements of modern dispensing processes. The eco-CONTROL EC200 2.0 offers a compact solution with an integrated power supply unit. The control unit also offers options for pressure and temperature monitoring, 100 program memory locations and enables fast and clean storage of programs. The control unit can also be integrated with PLC systems.

▪ Continuous volumetric and pulsation-free dosing regardless of viscosity ▪ For low viscosity and self-levelling materials (e.g. trickle resins) ▪ Low wear solution due to avoidance of material contact at shaft seal ▪ Uninterrupted production thanks to material reservoir with up to 350 ml usable volume ▪ Pressure and temperature sensor including sensor holder at pump outlet ▪ Level programmable using analog level sensor ▪ Filling under atmospheric pressure ▪ Optional connection for process gas (max. 0.2 bar pressure) ▪ Dispenser holder for easy and stable installation ▪ Increased process reliability due to integrated safety device ▪ Dividable rotor assembly for easy & fast replacement and low spare part costs

▪ Hygienic design for food, cosmetic and pharmaceutical applications ▪ Easy integration into automated processes due to compact design ▪ Length and weight savings compared to existing pumps ▪ Short cycle times ▪ Non-destructive dosing of solid containing materials with diameter of up to 20 mm ▪ Volumetric dosing and filling, regardless of viscosity ▪ For low to high viscosity materials ▪ Long service life even with abrasive and shear sensitive materials ▪ Continuous dosing, pulsation free ▪ Precise filling with high repeatability ▪ Linear relation between dosing volume and rotational speed ▪ Programmable suck-back prevents dripping or stringing of product ▪ FDA compliant elastomers ▪ Wetted components are autoclavable ▪ Stainless steel ▪ Optional flushing connection for optimum results with CIP ▪ Easy cleaning and maintenance due to quick assembly and disassembly options

ViscoTec 1C dispenser vipro-PUMP ▪ Volumetric dispensing, regardless of viscosity ▪ For low to high viscosity materials ▪ Particularly suitable for highly abrasive, filled or shear sensitive materials ▪ Modular scalability of volume flow within the model range ▪ Programmable suck-back prevents dripping or stringing of product ▪ Material entry with Tri-Clamp DN 20 connection for optimized material flow and fast coupling of material supply ▪ Locking ring for easy and fast disassembling of drive unit ▪ Drive unit connection with optimized power transmission free from clearance ▪ Optimized dispenser bracket for easy adjustable mounting ▪ Long lifetime due to low wear ▪ Different rotor and stator materials available ▪ Continuous dosing, pulsation free ▪ Interior non-stick coated ▪ Dividable rotor assembly for easy & fast replacement and low spare part costs ▪ Easy cleaning and maintenance due to quick assembly and disassembly options

In order to avoid chemical reactions such as curing or crystallization during the dosing process, any contact with metal in the area in contact with the material in the dispenser was avoided. The materials used have been carefully selected: On the one hand with regard to chemical resistance to adhesives and other fluids and on the other hand with regard to highest resistance to physical wear by abrasive media. Highly reactive materials such as sulfuric acid, anaerobic UV curing acrylates and electrolytes require special treatment. They can be dosed with highest accuracy and best repeatability. The new metal-free dispenser can be easily installed on existing ViscoTec drive technologies and offers the same advantages as other proven dispensers from the portfolio of the dosing technology specialist. The metal-free dispenser is available in many sizes.

The eco-PEN330 precision volume dispenser made by ViscoTec enables many applications in the low to high viscosity dispensing range. The preeflow® eco-PEN is a rotating, absolutely pressure-tight displacement system consisting of a self-sealing rotor and stator. The controlled rotary movement of the rotor generates the flow by displacing the medium in the stator. Pumping without changing the medium is guaranteed. As the material can also be conveyed backwards, preeflow® guarantees a clean, controlled material or medium tear-off without dripping. - True volumetric dosing - Retreat effect - Viscosity-independent dosing - Easy cleaning - dosing independent of inlet pressure - Adjustable dosing flow - Pressure-tight without valve - Dosing pressures from 16 to 20 bar

Examples of materials for dosing: 1- and 2-component epoxy, UV / light-curing / thermosetting adhesives, highly filled materials, anaerobic adhesives, shear-sensitive adhesives, heat-conducting paste, sealants, flavourings, silver conductive paste, flux, perfume, isopropanol, industrial oils, silicone, alcohol, grease, paint and ink, MEK, braze paste, PU, acetone, petrol and many others. The preeflow® eco-DUO is a rotating, absolutely pressure-tight displacement system consisting of a self-sealing rotor and stator. The controlled rotary movement of the rotor generates the flow by displacing the medium in the stator. Pumping without changing the medium is guaranteed. As the material can also be conveyed backwards, preeflow® guarantees a clean, controlled material or medium tear-off without dripping. Application: - point dosing, with highest volumetric accuracy - bead application with application speed adjustable to the web speed - Potting technology

Precise atomisation and spraying can be continuous or selective. The revolutionary combination of continuous flask and low-flow spray chamber guarantees perfect spraying of low to highly viscous media with high edge sharpness and minimum overspray. Fields of activity: - Dosing - Coating - Microsputtering - Lubrication - Marking and much more. Materials: - Fats/oils - Colours - Activators/primers - Abrasive materials - Adhesives - Silicones - Solid-laden materials and much more. Advantages: - Constant quantity/area - Uniform spray pattern - Uniform coating - Little overspray/high edge sharpness - Defined volume per revolution - High chemical resistance - High spread - Adjustable round jet - From dot spraying to continuous spraying - Low-maintenance system - flow rate of the medium and atomising air can be regulated independently - High application efficiency

ViscoTec Dispenser 3VMP22 as a volumetric dosing pump for larger volumes ensures an even and reliable product supply of viscous, structure-sensitive and solids-laden products - with a repeatability of +/- 1 %! Absolutely precise, uniform and reliable dosing of various media and handling of larger volumes. Alternating opening chambers ensure gentle product transport and pulsation-free output. Your advantages: - no dripping or thread pulling due to programmable retraction - direct linearity between spread rate and speed - constant dosing volume even with fluctuations in density, viscosity and temperature - reliable dosing without heating the medium - drive with servo or three-phase motor - easy programming of quantity and speed - low maintenance, quick disassembly - free inlet possible, as self-priming mode of operation

The ViscoMT-XS hobbock emptying system offers a modern way of emptying containers.The following advantages result from the use of eccentric screw pumps for the removal of the medium: - container sizes from approx. 5 l to 50 l - viscosities of approx. 80,000 - 2,000,000 mPas - very low shear stress of the medium - very low pressure load of the medium (max. 18 bar) - Removal of media loaded with fillers - no backflow within the sampling pump - electrical control of the pump with pressure control - valve-free pump system - no material pressure reducer necessary due to electronic pressure adjustment - very good residual emptying (less than 1% residue) - electronic "empty" and "almost empty" message Application: - Removal of media directly from the delivery container, e.g. silicones, adhesives, resins, greases, colour pastes, metal-filled pastes (Cu and Ni solder pastes, Al and Ag pastes) - supply of media to dispensers - direct dosing as pulsation-free flow rate

The ViscoMT-XL drum emptying system offers a modern way of emptying containers. The following advantages result from the use of eccentric screw pumps for the removal of the medium: - container sizes from 50 l - viscosities of approx. 80,000 - 2,000,000 mPas - Bridge frame can be driven underneath with drums on pallets - very low shear stress of the medium - very low pressure load of the medium (max. 18 bar) - Removal of media loaded with fillers - no backflow within the sampling pump - electrical control of the pump with pressure control - valve-free pump system - no material pressure reducer necessary due to electronic pressure adjustment - very good residual emptying (less than 1% residue) - electronic "empty" and "almost empty" message Application: - Removal of media directly from the delivery container, e.g. silicones, adhesives, resins, greases, colour pastes, metal-filled pastes (Cu and Ni solder pastes, Al and Ag pastes) - supply of media to dispensers