Tools for machining - Import export

Different systems can achieve the objective depending on product requirements: Machine tools for type VSMH rotary transfer machining (hydraulic) Machine tool for type VSMK rotary transfer machining (cam-controlled) Type NBM finishing machines for stamped, moulded, and cold extruded parts Our years of experience in complete machining of serial parts passes to the next generation in constructive and innovative cooperation.

Exposed linear encoders are designed for use on machines and installations that require high accuracy of the measured value. Typical applications include: Measuring and production equipment in the semiconductor industry PCB assembly machines Ultra-precision machines High-accuracy machine tools Measuring machines and comparators, measuring microscopes, and other precision measuring devices Direct drives Our standard encoders are suitable for use in a low or medium vacuum. Encoders used for applications in a high or ultrahigh vacuum need to fulfill special requirements. Design and materials used have to be specially adapted for it. For more information, refer to the Technical Information document Linear Encoders for Vacuum Technology. The following exposed linear encoders are specially adapted for use in high and ultrahigh vacuum environments. • High vacuum: LIP 481 V and LIF 481 V • High vacuum: LIC 4113 V and LIC 4193 V • Ultrahigh vacuum: LIP 481 U

The LS 1679 has been specially developed for press brakes. The basis for its high accuracy and repeatability is its precise glass scale and high-quality integral bearing. Thanks to the material of its steel track and steel roller bearing component pair it is very robust. There are many variants for connection to the machine frame, whereby the ball coupling offers the most degrees of freedom. Besides the standard resolution with 5 µm measuring step there is also a variant with 1 µm. For perfect mounting to the two C-columns there are variants with rightward and leftward cable outlets.

Linear encoders from HEIDENHAIN fornumerically controlled machine tools can be used nearly everywhere. They are ideal for machines and other equipment whose feed axes are in a servo loop, such as milling machines, machining centers, boring machines, lathes and grinding machines. The benefi cial dynamic behavior of the linear encoders, their high permissible traversing speed, and their acceleration in the direction of measurement predestine them for use on highly-dynamic conventional axes as well as on direct drives. The linear encoders with full-size scale housing are characterized by their sturdy construction, high resistance to vibration and large measuring lengths. The scanning carriage is connected with the mounting block over an oblique blade that permits mounting both in upright and reclining positions with the same protection rating.

Linear encoders from HEIDENHAIN fornumerically controlled machine tools can be used nearly everywhere. They are ideal for machines and other equipment whose feed axes are in a servo loop, such as milling machines, machining centers, boring machines, lathes and grinding machines. The benefi cial dynamic behavior of the linear encoders, their high permissible traversing speed, and their acceleration in the direction of measurement predestine them for use on highly-dynamic conventional axes as well as on direct drives. The linear encoders with slimline scale housing are designed for limited installation space. Larger measuring lengths and higher acceleration loads are made possible by using mounting spars or clamping elements.

Linear encoders from HEIDENHAIN fornumerically controlled machine tools can be used nearly everywhere. They are ideal for machines and other equipment whose feed axes are in a servo loop, such as milling machines, machining centers, boring machines, lathes and grinding machines. The benefi cial dynamic behavior of the linear encoders, their high permissible traversing speed, and their acceleration in the direction of measurement predestine them for use on highly-dynamic conventional axes as well as on direct drives. The linear encoders with full-size scale housing are characterized by their sturdy construction, high resistance to vibration and large measuring lengths. The scanning carriage is connected with the mounting block over an oblique blade that permits mounting both in upright and reclining positions with the same protection rating.

Linear encoders from HEIDENHAIN fornumerically controlled machine tools can be used nearly everywhere. They are ideal for machines and other equipment whose feed axes are in a servo loop, such as milling machines, machining centers, boring machines, lathes and grinding machines. The benefi cial dynamic behavior of the linear encoders, their high permissible traversing speed, and their acceleration in the direction of measurement predestine them for use on highly-dynamic conventional axes as well as on direct drives. The linear encoders with full-size scale housing are characterized by their sturdy construction, high resistance to vibration and large measuring lengths. The scanning carriage is connected with the mounting block over an oblique blade that permits mounting both in upright and reclining positions with the same protection rating.

Linear encoders from HEIDENHAIN fornumerically controlled machine tools can be used nearly everywhere. They are ideal for machines and other equipment whose feed axes are in a servo loop, such as milling machines, machining centers, boring machines, lathes and grinding machines. The benefi cial dynamic behavior of the linear encoders, their high permissible traversing speed, and their acceleration in the direction of measurement predestine them for use on highly-dynamic conventional axes as well as on direct drives. The linear encoders with slimline scale housing are designed for limited installation space. Larger measuring lengths and higher acceleration loads are made possible by using mounting spars or clamping elements.

Wireless signal transmission The signals are transmitted from wireless touch probes to the SE transmitter/receiver unit via • radio or infrared for the TS 460, • infrared for the TS 444, TS 642, TS 740. This makes these touch probes ideal for use on machines with automatic tool changers. The following transmitter/receiver units are available: • SE 660 for radio and infrared transmission; shared SE for TS 460 and TT 460 • SE 540 only for infrared transmission, for integration in the spindle head • SE 642 only for infrared transmission, shared SE for TS and TT The SE 660 communicates with the TS 460 and TT 460. The SE 540 and SE 642 can be used in any combination with the TS 4xx, TS 642 and TS 740 touch probes.

The TS workpiece touch probes from HEIDENHAIN help you perform setup, measuring and inspection functions directly on the machine tool. The stylus of a TS touch trigger probe is defl ected upon contact with a workpiece surface. At that moment the TS generates a trigger signal that is transmitted either by cable, an infrared or radio beam to the control. The control simultaneously saves the actual position values as measured by the machine axis encoders, and uses this information for further processing.

The TS workpiece touch probes fromHEIDENHAIN help you perform setup, measuring and inspection functions directly on the machine tool. The stylus of a TS touch trigger probe is defl ected upon contact with a workpiece surface. At that moment the TS generates a trigger signal that is transmitted either by cable, an infrared or radio beam to the control. The control simultaneously saves the actual position values as measured by the machine axis encoders, and uses this information for further processing. HEIDENHAIN touch probes are available in various versions for workpiece measurement on machining centers, milling, drilling, boring machines and CNC lathes.

The TT 160 and TT 460 tool touch probes aretouch trigger probes for the measurement and inspection of tools. The TT 160 features signal transmission by cable, while the TT 460 communicates wirelessly over a radio or infrared beam with the SE 660 transmitter/receiver unit. The disk-shaped probe contact of the TT is defl ected during physical probing of a tool. At that moment the TT generates a trigger signal that is transmitted to the control, where it is processed further. The trigger signal is generated through a wear-free optical switch that ensures high reliability. The probe contact is easy to exchange. The connection pin to the contact plate features a rated break point. This protects the touch probe from physical damage due to operator error.

The aluminum housing of a HEIDENHAIN sealed linear encoder protects the scale, scanning carriage, and its guideway from chips, dust, and fluids. Downward-oriented elastic lips seal the housing. The scanning carriage travels along the scale on a lowfriction guide. It is connected to the external mounting block by a coupling that compensates unavoidable misalignment between the scale and the machine guideways. For typical applications on manual machine tools such as milling machines or lathes, display steps of 10 µm or 5 µm are suffi cient. Such display steps are provided by the LS 300 and LS 600 series linear encoders with an accuracy grade of ± 10 µm per meter traverse.

The QS View software package is intended for dimensional control in 2D or 3D QS-View 2D / 3D software for all measuring tasks 3D representation of an irregular body for determination of volume and weight. With the 2D / 3D software a wide variety of parameters can be processed and displayed, e.g. length, width, angle height, gap, presence, volume (resp. weight), seam geometry (height, width), gap dimensions. Due to the modular structure of the software, customized specialties can be added any time. Each module delivers the results to an individual output module. The universal SPC interface allows simple connection to S7 controllers via Ethernet. 2D / 3D software developer kits are available for integrators with corresponding knowhow.

Drop lubrication of cutting tools at machining work on ferrous and non-ferrous metals, for example during drilling, thread cutting, sawing, milling, punching and nibbling Advantages and benefits Reduces friction and required force Permits high continuous load and higher cutting speeds Allows optimal cutting surfaces Extend tool lives through reduction in wear Neutral behaviour toward machine coatings Free of chlorine and heavy metals Low tendency to form oil mist Apply a sufficient quantity of OKS 390 to the tool or machining point using a brush, drip oiler or oil can. Spray on sufficiently OKS 391 spray. After use OKS 390 can be removed with OKS 2610/OKS 2611 universal cleaner. Caution: Check compatibility before using on non-ferrous metals.

Drop lubrication of cutting tools at machining work on ferrous and non-ferrous metals, for example during drilling, thread cutting, sawing, milling, punching and nibbling Advantages and benefits Reduces friction and required force Permits high continuous load and higher cutting speeds Allows optimal cutting surfaces Extend tool lives through reduction in wear Neutral behaviour toward machine coatings Free of chlorine and heavy metals Low tendency to form oil mist OKS 390 is suitable for use with the OKS Airspray system Also available as spray version OKS 391Apply a sufficient quantity of OKS 390 to the tool or machining point using a brush, drip oiler or oil can. Spray on sufficiently OKS 391 spray. After use OKS 390 can be removed with OKS 2610/OKS 2611 universal cleaner. Caution: Check compatibility before using on non-ferrous metals.

The latest addition to the RUF Maschinenbau portfolio, the low-cost RUF Formica, is a new briquetting system designed for the metals industries. Configured for small to mid sized batches in a wide range of applications, it frees a lot of storage space and simplifies logistics, making it in addition an attractive investment for production companies generating only small chip quantities.

Suitable for bio Brush Cleaner cleans and degreases tools, machines and dirty substrates.

Suitable for dilution of all solvent-based products. Brush Cleaner cleans and degreases tools, machines and dirty substrates.

The EM 600 can integrate up to six successive process tools in one single station. After insertion, the cable remains in a fixed position while the tools move towards the cable to provide optimum protection for the HV cable wires. The total cycle time of an EM 600 station is approx. 35 seconds for all operations of this station, with a total capacity of approx. 400,000 cable ends per year.

Suitable for thinning of all solvent-based products. Special Thinner cleans and degreases tools, machines and soiled substrates. Also suitable for deresination of surfaces (among others larch, pine).

Scope of application: -Horizontal installation -Suitable for conventional clamping and for gripper clamping or a combination of both -The support jaws enable a wide range of unmachined parts from flame-cut and sawn materials through to complex castings to be clamped securely and economically. Suitable for materials Product features: -Clamping range adjustment for clamping two workpieces of different sizes -Reproducible clamping forces enable excellent repeating accuracy of the workpiece position -Mechanical power-transfer device -Fully enclosed and maintenance-free high-pressure spindle – high chip protection, minimum cleaning requirements, constant clamping forces up to 40 kN -Use with a torque wrench – max. 40 Nm

Scope of application: -Suitable for heavy machining work, single pieces and small batches -Designed particularly for use on conventional milling machines Product features: -Clamping force preselection, 2 to 4 increments, allows accurate repetition (type 100 – 2 increments; types 125, 160 – 4 increments) -Our tried and tested HD vice enables problem-free working with high clamping force and long-term reliability -Particularly suitable for single-piece production if you wish to make your vice rotatable -Can be removed at any time -Swivel base supporting edge larger than the vice‘s maximum clamping range -Swivels 360° without indexing -Alignment on the machine with T-keys in slots in the swivel base -Clamping slots arranged in the form of a ring for machines with different slot spacings

Scope of application: -For horizontal & vertical usage-suitable for CNC controlled milling machines & large machining centres -Clamping unmachined parts, saw-cut or flame-cut material by penetration of hardened, replaceable gripper elements into the workpiece -With the support jaws, unmachined parts in highly varied materials, or with complex geometries, can be clamped securely -Gripper studs suitable for materials with a strength of up toapprox. 1000N/mm² Product features: -High versatility – the modular clamping system combines practically all the possibilities of our tried-and-tested models -Fully compatible with the accessories of the LC/TC 160 series, for example gripper studs, universal gripper set & pull down sets -Grounded sides so that all sides can be used High-pressure spindle with mech. force amplifier for the safe clamping of raw parts in combination with gripping & pull down spring function -Lost clamping margin 8 mm with pull-down, 3 mm with GRIPPER

Scope of application: -The classical, universal clamp, for vertical 3 axis machining centres -Conventional clamping and gripp clamping possible -Clamping of raw parts, burn and saw cuts by penetrating hardened and interchangeable gripp elements into the workpiece Customer advantages: -Free of charge introduction to gripp technology in comparison to conventional clamping (LC) -First and second clamping stations without retrofitting the step jaws Clamping of raw parts such as burn & saw cuts (materials up to approx. 1000N/mm2) through screwable clamping applications (first clamping station) -Parallel clamping to machined workpieces with the step jaws (2. clamping station) Product features: -The high-pressure spindle allows you to, with a mechanical force amplifier (using the torque wrench), to work and clamp to a table -Stable GGG60 body, grounded top and bottom -Precise tracks in the grounded surface of the soles for optimum alignment on the machining table

Scope of application: -Horizontal installation – suitable for vertical CNC-controlled milling machines Product features: -Extreme accuracy for your machining -Clamping force can be preset in 4 to 11 increments. At most, 2 revolutions are required to reach the max. clamping force -Preselectable and reproducible clamping forces enable the workpiece position to be repeated within a tolerance of less than 0.01 mm Important: -LC 200: jaw width 200 mm, width of vice base 164 mm

Scope of application: -Suitable for heavy machining work, single pieces and small batches -Designed particularly for use on conventional milling machines Product features: -Clamping force preselection, 2 to 4 increments, allows accurate repetition (type 100 – 2 increments; types 125, 160 – 4 increments) -Our tried and tested HD vice enables problem-free working with high clamping force and long-term reliability

Scope of application: -Horizontal installation – suitable for vertical CNC-controlled milling machines Product features: -Extreme accuracy for your machining -Clamping force can be preset in 4 to 11 increments. At most, 2 revolutions are required to reach the max. clamping force - Preselectable and reproducible clamping forces enable the workpiece position to be repeated within a tolerance of less than 0.01 mm

Scope of application: -Conventional and CNC-controlled milling machines – for efficient precision machining -Horizontal installation – great variability and flexibility Product features : -Excellent ease of operation guarantees optimal handling in every situation -Fast adjustment for clamping range preselection -The clamping force is generated and preset via the hydraulic pressure of a hydraulic unit -Integrated scrapers ensure functional reliability and minimise cleaning -Fixing on the machine table by means of mounting holes in the vice base. Additional holes can be made in the soft middle section of the vice base -Optional centre jaw allows two or more workpieces to be clamped -Coarse adjustment is performed by turning the spindle. The residual stroke of up to 4.5 mm is performed via a hydraulic unit with spring reset by means of a single-acting cylinder