Industrial die - Import export

Particular Challenge: For the assessment of rotating parts, numerous parameters have to be taken into consideration: Concentricity, radial run-out and axial run-out (i.e. wobble); furthermore thickness, diameter, planarity and the absence of surface defects had to be examined. The solution developed by QuellTech consists in a configuration of three Q6 Laser Laser Scanners.Each of the lateral surfaces is assigned to its own scanner. In order to enable the thickness precisely to be determined, both laser lines are mutually oriented in opposite direction. The third scanner inspects the outer circumference of the wheel, this way measuring diameter and radial run-out. All of these scanners are subject to encoder signals supplied by the rotary axis and synchronously triggered, so possible defects on the wheel can precisely be localized. The measurement takes place at a resolution of ca. 30 µm, and a cloud comprising several millions of points are obtained.

Water-based special release agents in various concentrations for low volume spray application Temperature Range 130 °C to 350 °C Alloy Al, Mg, Zn Properties and Advantages • castings are particularly suitable for the "bonding and welding" joining processes • products can be further diluted • effective reduction of "metallization" (metal-to-metal bonding) • exceptional release effect with good lubrication of ejectors and slides

The Flottweg Z8E: The Giant Decanter With the new Z8E decanter centrifuge, Flottweg is extending its product range and setting new standards. Right from the start of development of the Z8E, the target was set of concentrating on the specific requirements of an extremely wide range of industries. The modular design of this decanter centrifuge means it is possible to adjust optimally to all kinds of separating tasks. Irrespective of whether two-phase or three-phase separation is involved, Flottweg always has the right machine configuration available with the Z8E decanter centrifuge. Typical Applications of The Flottweg Z8E - Mining and the processing industry - Chemicals and biotechnology - Foodstuffs and beverage industry - Vegetable oils, animal fat and renewable fuels - Wastewater and oil sludges

Reliability isn't just a keyword for Flottweg – it expresses the company's philosophy. We want our customers to get results with Flottweg that can't be beat. That requires reliable machines, reliable service, and staff whose passion for perfection shows throughout the manufacturing process. The newly developed Flottweg Z3E brings us a huge step towards that goal. This decanter centrifuge is flexible, maintenance-friendly, and powerful. With its easy-to-open cover, Flottweg makes access to the main components quick and easy, with no need for lifting equipment. Together with another feature – the super deep pond – the Flottweg Z3E highlights the know-how that has gone into this decanter. Top flexibility and quality characterize the Flottweg Z3E, which has been Engineered For Your Success.

We know the special requirements of the wastewater industry. Flottweg therefore decided to create a new decanter series solely manufactured for sludge separation, called the Flottweg C Series.

Reliability isn't just a keyword for Flottweg – it expresses the company's philosophy. We want our customers to get results with Flottweg that can't be beat. That requires reliable machines, reliable service, and staff whose passion for perfection shows throughout the manufacturing process. The newly developed Flottweg Z2E brings us a huge step towards that goal. This decanter centrifuge is flexible, maintenance-friendly, and powerful. With its easy-to-open cover, Flottweg makes access to the main components quick and easy, with no need for lifting equipment. Together with another feature – the super deep pond – the Flottweg Z2E highlights the know-how that has gone into this decanter. Top flexibility and quality characterize the Flottweg Z2E, which has been Engineered For Your Success.

Lubrication of highly stressed chains, joints or slideways at higher temperatures For conveying systems running beneath radiated heat, in baking and drying lines in the foodstuffs industry Dry lubrication at operating temperatures above 200°C The synthetic oil content evaporates odorlessly without leaving residues, while the solid lubricant content are left behind to carry out dry lubrication Advantages and benefits Highly suitable as a high-temperature lubricant Highly effective due to homogeneous distribution of the finest graphite throughout the oil Versatile application as a liquid lubricant under high temperature conditions Resistant to water, chemicals, fuels, lubricants, and hydraulic oils NSF H1 registered For best results, clean the surfaces. Best way is to clean mechanically first and then with OKS 2610 or OKS 2611 universal cleaner. With a brush, drip oiler or by immersion or using a suitable automatic lubrication system, apply a sufficient quantity

• Mold measurements up to 4 x 2 x 1 m • Does away with elaborate and expensive mold set-ups • Short throughput time (a few days) • Sand molds correspond 1:1 with CAD model • Structures can be designed in accordance with requirements, without having to watch for draft angles or undercuts • Special sands prevent casting problems • Surface quality can be adjusted through use of different sands • Coarse-grained sands for high gas permeability • Considerable flexibility with changes in geometry, without additional expenses • No storage or maintenance of patterns • Cost savings particularly for complex molds and batch sizes of 1 to several hundred pieces

Based on your ideas and in close collaboration with your specialists, PRUFREX takes part in the development of your new products. In the shortest possible time, we are able to supply you with individually produced prototypes and functional models. We use 3D printing technologies to efficiently produce mechanically functional device models. We know how important functionally correct sample products are in the early phases of your product, as are impressions of the look and feel of the device as a whole.

• Mold measurements up to 4 x 2 x 1 m • Does away with elaborate and expensive mold set-ups • Short throughput time (a few days) • Sand molds correspond 1:1 with CAD model • Structures can be designed in accordance with requirements, without having to watch for draft angles or undercuts • Special sands prevent casting problems • Surface quality can be adjusted through use of different sands • Coarse-grained sands for high gas permeability • Considerable flexibility with changes in geometry, without additional expenses • No storage or maintenance of patterns • Cost savings particularly for complex molds and batch sizes of 1 to several hundred pieces

• Mold measurements up to 4 x 2 x 1 m • Does away with elaborate and expensive mold set-ups • Short throughput time (a few days) • Sand molds correspond 1:1 with CAD model • Structures can be designed in accordance with requirements, without having to watch for draft angles or undercuts • Special sands prevent casting problems • Surface quality can be adjusted through use of different sands • Coarse-grained sands for high gas permeability • Considerable flexibility with changes in geometry, without additional expenses • No storage or maintenance of patterns • Cost savings particularly for complex molds and batch sizes of 1 to several hundred pieces

• Mold measurements up to 4 x 2 x 1 m • Does away with elaborate and expensive mold set-ups • Short throughput time (a few days) • Sand molds correspond 1:1 with CAD model • Structures can be designed in accordance with requirements, without having to watch for draft angles or undercuts • Special sands prevent casting problems • Surface quality can be adjusted through use of different sands • Coarse-grained sands for high gas permeability • Considerable flexibility with changes in geometry, without additional expenses • No storage or maintenance of patterns • Cost savings particularly for complex molds and batch sizes of 1 to several hundred pieces

• Mold measurements up to 4 x 2 x 1 m • Does away with elaborate and expensive mold set-ups • Short throughput time (a few days) • Sand molds correspond 1:1 with CAD model • Structures can be designed in accordance with requirements, without having to watch for draft angles or undercuts • Special sands prevent casting problems • Surface quality can be adjusted through use of different sands • Coarse-grained sands for high gas permeability • Considerable flexibility with changes in geometry, without additional expenses • No storage or maintenance of patterns • Cost savings particularly for complex molds and batch sizes of 1 to several hundred pieces

• Model measurements up to 1.000 x 600 x 500 mm • Same handling as for conventional wax parts • Tool-less and hence more cost-effective process • Single items and small series can be produced within a few days • High degree of accuracy: ±0.4% (min. +/- 100 µm) • Wax infiltration creates closed smooth surface • Suitable for autoclaves, even for thin-walled shells • Can be burnt out in normal kiln with low emission formation • Does not expand during burn-out process, hence no shell cracking (whether gypsum or ceramics) • Residual ash contents <0.02% for polypor binder type C • All alloys can be used with lost-wax casting process

• Model measurements up to 1.000 x 600 x 500 mm • Same handling as for conventional wax parts • Tool-less and hence more cost-effective process • Single items and small series can be produced within a few days • High degree of accuracy: ±0.4% (min. +/- 100 µm) • Wax infiltration creates closed smooth surface • Suitable for autoclaves, even for thin-walled shells • Can be burnt out in normal kiln with low emission formation • Does not expand during burn-out process, hence no shell cracking (whether gypsum or ceramics) • Residual ash contents <0.02% for polypor binder type C • All alloys can be used with lost-wax casting process

• Model measurements up to 1.000 x 600 x 500 mm • Same handling as for conventional wax parts • Tool-less and hence more cost-effective process • Single items and small series can be produced within a few days • High degree of accuracy: ±0.4% (min. +/- 100 µm) • Wax infiltration creates closed smooth surface • Suitable for autoclaves, even for thin-walled shells • Can be burnt out in normal kiln with low emission formation • Does not expand during burn-out process, hence no shell cracking (whether gypsum or ceramics) • Residual ash contents <0.02% for polypor binder type C • All alloys can be used with lost-wax casting process

• Model measurements up to 1.000 x 600 x 500 mm • Same handling as for conventional wax parts • Tool-less and hence more cost-effective process • Single items and small series can be produced within a few days • High degree of accuracy: ±0.4% (min. +/- 100 µm) • Wax infiltration creates closed smooth surface • Suitable for autoclaves, even for thin-walled shells • Can be burnt out in normal kiln with low emission formation • Does not expand during burn-out process, hence no shell cracking (whether gypsum or ceramics) • Residual ash contents <0.02% for polypor binder type C • All alloys can be used with lost-wax casting process

• Model measurements up to 1.000 x 600 x 500 mm • Same handling as for conventional wax parts • Tool-less and hence more cost-effective process • Single items and small series can be produced within a few days • High degree of accuracy: ±0.4% (min. +/- 100 µm) • Wax infiltration creates closed smooth surface • Suitable for autoclaves, even for thin-walled shells • Can be burnt out in normal kiln with low emission formation • Does not expand during burn-out process, hence no shell cracking (whether gypsum or ceramics) • Residual ash contents <0.02% for polypor binder type C • All alloys can be used with lost-wax casting process

The VX4000 is the world's biggest industrial 3D printing system for sand molds. It has a cohesive build space measuring 4,000 x 2,000 x 1,000 mm (LxWxH). This machine can be used to economically produce very large individual molds, a great many small series components or a combination of the two. With its uniquely large volume, the VX4000 maximizes productivity and flexibility. The unique and patented layering process was specially adapted for this printer. Instead of lowering the building platform during the printing process, the print head and coater are raised with each layer. As a result, the machine can bear the enormous weight of the building platform, which can be quickly exchanged via a rail—making it possible to print nearly continuously. Sand can be used as the particulate material. The VX4000's print head system can achieve a resolution of up to 300 dpi. A layer applied in one cycle is 300 µm thick.

The VX2000 is a 3D printer for industrial applications. It is a particularly good choice for cost-effectively producing large-format models from sand cores for prototyping. The VX2000 can also be used to economically manufacture small-series components. The machine is fast and easy to operate. The build space measures up to 2,000 x 1,000 x 1,000 mm. The VX2000's print head system can achieve a resolution of up to 300 dpi. A layer applied in one cycle is 300 µm thick.

Our international bestseller: the VX1000 is a universal 3D printer for industrial applications. The machine is fast, easy to operate and enables you to cost-effectively produce medium-sized molds, cores and models for making prototypes. The VX1000 is also suitable for producing small series. Plastic and sand can be used as the particulate material. The piezo print head system of the VX1000 achieves a resolution of up to 600 dpi. The machine's build space measures 1,000 x 600 x 500 mm. The thickness of a layer applied in one cycle is 150 µm for plastic and 300 µm for sand. In addition, the VX1000 concept is environmentally friendly: In plastic processes, the unprinted particulate material is recyclable.

The VX500 is a 3D printer for industrial applications that has been tried and tested many times over in practice. These machines can be found wherever there is a demand for the straightforward production of prototypes and models. Despite their compact dimensions, they captivate with the features of a high-performance printer, such as multi-jet print heads, integrated material handling and job boxes. The machine is very fast, easy to operate and permits cost-effective production of both individual parts and small series alike. Plastic can be used as the particulate material. The machine's build space measures 500 x 400 x 300 mm. The VX500's print head system can achieve a resolution of up to 600 dpi. The thickness of a layer applied in one cycle is 150 µm. In addition, the VX500 concept is resource-friendly: In plastic processes, the unprinted particulate material is recyclable.

The VX200 is the most compact 3D printer in the voxeljet portfolio. It weighs a mere 450 kilograms and, thanks to its dimensions of only 1,700 x 900 x 1,500 mm (LxWxH), the VX200 can be installed without problems in places where space is tight, such as research laboratories. The machine is very fast, easy to operate and permits the economical production of small prototypes and design pieces. Plastic and sand can be used as the particulate materials. The build space measures 300 x 200 x 150 mm. The VX200's print head system can achieve a resolution of up to 300 dpi. The thickness of a layer applied in one cycle is 150 µm for plastic and 300 µm for sand.

Cleaning of bearings and machine parts Removal of aged and gummy oil and grease residues Dissolving of silicone and adhesive residues Preparation of surfaces for bonding Advantages and benefits High cleaning action through optimally matched mixture of active substances Rapid, residue-free evaporation of the cleaner NSF K1 K3 registered Good compatibility to common plastics such as polypropylene (PP), polycarbonate (PC), acrylonitrile-butadiene-styrene (ABS), polyethylene terephthalate (PET), polystyrene (PS), polyoxymethylene ((POM), polyvinyl chloride (PVC), polyethylene (PE), polytetrafluoroethylene (PTFE)

Cleaning of cooling devices, beverage and goods vending machines Cleaning of tiles, ceramics or natural stone Cleaning of construction machines and lorries, tarpaulins Cleaning of machine tools and workshop floors Advantages and benefits NSF A1 registered No classification marks according to (EG) No. 1272/2008 Free of organic solvents and phosphates Readily biodegradable Good separation behaviour Gentle to plastics, seals, rubber and sensitive metal surfaces Depending on the degree of soiling, can be diluted up to 1:10 Suitable for use with high-pressure cleaners MOSH/MOAH-free

Like all machine sizes in our C series, the C5E is also equipped with optimum wear protection. This reduces maintenance costs, as only wear parts need to be replaced. At the same time, this ensures a longer service life and high machine availability. The Flottweg features Recuvane® and Simp Drive® make the simple, efficient and individual operation of the centrifuge perfect.

This new decanter series combines the latest know-how in manufacturing, design and engineering with decades of experience. Thus, with the C4E environmental centrifuge, we offer an optimal solution for medium-sized wastewater treatment plants for which quality, reliability and a good price-performance ratio are important.

The Flottweg Tricanter® For Three-Phase Separation In three-phase separation, it is possible to separated two liquid phases from one solid phase at the same time. The Flottweg Tricanter® is the perfect partner for separating these three phases. Tricanter® - Typical Applications For Three-Phase Separation - Processing of sludges containing oil from refineries, oil ponds, etc. - Extracting animal/vegetable fats and oils - Starch manufacture for separating wheat starch and gluten Tricanter® - Advantages And Customer Benefits - Greatest possible purity of the liquids to be separated, by using the impeller - Other processing steps/separating stages can be dispensed with, or are no longer required, thereby offering cost savings for the plant owner - Adaptation to changing conditions (product in the feed) possible at any time - Automation is possible - Produced, manufactured and developed in Germany, for the highest possible production quality

Flottweg Sedicanter separates solids from liquids. Its special feature: the solids consist of a sediment with properties ranging between soft and fluid. Typical applications of the Sedicanter are "soft products": ► Biomass, yeast and protein suspensions. ► Fermentation broths and UF retentate ► CIP cleaning liquids and coarse matter-free live sludge ► Fruit juice byproducts and plant-derived raw materials ► Soap separation from oil refining processes The special technical features of the Flottweg Sedicanter: ► Separation of extremely difficult-to-sediment solids by acceleration up to 10,000 gee. ► Hygienic design, thus usable for applications in biotechnology ► Flexibility with fluctuating composition of the feed product by the adjustable impeller ► Gas-tight operation is possible by sealing the separation space off from the ambient air using inert gas