Controller - Import export

Simple operation and fully automated operation of up to four hot water or heating boilers (master/slave). Compact "plug and play" control with innovative connectivity. — Modular complete solution with cost advantage, for all single-flame-tube hot water and heating boilers — Intelligent sequence control for up to four boilers — Intuitive operation via colour touch display and function keys for quick access — Pre-configured and completely wired for quick commissioning — Integrated power supply in the compact control cabinet, e.g. for burner and pumps — Compatible with all common automation system protocols — Optional remote access via MEC Remote for maximum availability

Inherently RFI/EMC immune and most flexible in its class The joysticks of the series 842 exhibit properties, which are normally found in bigger joystick models only, even though it is a very compact finger joystick. Particularly worth mentioning is the possibility to configure the three axes independently and the option for a friction clutch in x and/or y-axis. The series is equipped with potentiometers, because potentiometers are still the best choice if EMI/RFI resistance requirements are very high. The joysticks are available with up to 3 axes, and exhibit a robust mechanical metal mechanism. This way the return properties of the x and y-axis can be changed by e.g. using a stronger or weaker spring, or by using a friction clutch.

Unique: The TRY20 offers 3 axes and is still a compact thumb joystick The joysticks of the TRY20 series are unique in their class thanks to their rotatable knob, which, as a z-axis, offers an additional third, proportional degree of freedom for controlling the application. The industrial joysticks achieve the highest level of quality in terms of mechanics, materials and workmanship. The high-quality haptics convey a secure operating feeling and enable the user to precisely control movements in several dimensions. Double (redundant) outputs are optionally available, which enable use in safety-critical applications. Variants with protection class IP40 (hardcover) and sealed variants (rubber bellows) with protection class IP54 are available. If the z-axis (the rotatable knob) is not required, the 2-axis version with protection class IP65 can be implemented as a special version.

High-quality haptics for one-dimensional control tasks The proportional rockers of the PW30 series meet the highest demands on quality and reliability for long-term use in industrial environments. With the look of a rocker switch but the sensor technology of industrial joysticks, the PW30 series combines the advantages of joysticks (for transmitting an analogue control variable) with those of toggle switches (flat design, low space requirement). In addition to two different rocker shapes, choices between potentiometric or Hall-effect sensor technology, as well as between spring return to the centre position or to the end position, are possible. Redundant versions are also available on request.

Unbeatable small installation depth and the highest stability in its class. The joysticks of the series 844 exhibit properties, which are normally found in heavy-duty products only, even though it is a very compact finger joystick. For example, with handle "T" the 844 becomes the most compact stock grip joystick with push button (see picture above in the center). In this configuration, the 844 has the advantage over larger models of lower price and space requirements. The joysticks of the series 844 are equipped with wear-less Hall Effect sensors, are available with up to 3 axes, and exhibit a robust mechanical construction, with a ball-socket pivot. It withstands high push, pull, translational and rotational forces, up to a load of 400 N (vertically). The operational lifetime is up to 10 million operations. With protection up to IP65, a variety of handle shapes, limiters and output options, the optimum product can be selected for the application.

Space-saving, compact – but rugged nonetheless The TRY50 series covers the transition from finger- to hand-size joysticks. This is realized by a construction of the very robust mechanism combined with space-saving Hall sensors. The TRY50 was specifically developed for applications, where a rugged hand joystick is needed, but space is limited. The optimized dimensioning of the mechanism and control lever make it possible to use the joystick in environments, where only finger joysticks would fit, but lack the needed load resistance. The joystick is equipped with Hall sensors and thus shows only minimal drift of the output signal over many years of operation. Optionally, redundant sensors can be chosen to further increase reliability.

For many years now, the CNC PILOT has been proving itself in daily use on lathes and has earned a reputation for convenient NC programming. With the introduction of smart.Turn, HEIDENHAIN has made yet another step forward toward greater ease of use. Easily understandable program entry in forms, default setting for global values, numerous selections and straightforward graphic support ensure fast and easy operation. The new smart.Turn interface is based on the proven HEIDENHAIN-DIN PLUS. Because smart.Turn produces DIN PLUS programs. It provides both the NC programmer and the machine operator with all relevant information during program run. Thanks to its flexible design and numerous programming features, the CNC PILOT always gives you optimum support. Regardless of whether you are manufacturing single parts or batches, simple or complex workpieces, the CNC PILOT always provides the right support. The CNC PILOT is characterized by its simple operation and programming.

The joysticks of the TRY100 series cover a great variety of different applications due to their high number of configuration options, and convince technically in every respect The TRY100 is the all-rounder in the field of finger joysticks because of the extensive selection of handles, limiters and output options. Optionally, redundant sensors are available. Thus, the joysticks can be optimized for almost all possible applications. With the convenient plug-in contact and the small installation depth of < 26 mm, the joystick offers unequalled opportunities in case of space-limitations below the panel. Due to its modern contact-less hall-sensors, the electro mechanics guarantee for a long mechanical life expectancy of 5 million operations. The construction is laid-out for a load resistance up to 200 N, and improved handle options offer protection up to IP67 above the panel.

For many years now, the MANUALplus has been proving itself in daily use on cycle lathes and is characterized particularly by convenient manual machine operation. Application-oriented cycle programming enables the machinist to create and edit programs rapidly and effi ciently on the lathe. The introduction of the MANUALplus 620 extends the area of application to single-spindle CNC lathes. With the smart.Turn operating mode, HEIDENHAIN has made yet another step forward toward greater ease of use. Easily understandable program entry in forms, default setting for global values, selection options and straightforward graphic support ensure fast and easy operation. The new smart.Turn interface is based on the proven HEIDENHAIN DIN PLUS: smart.Turn creates DIN PLUS programs and provides both the NC programmer and the machine operator with all relevant information during program run.

Thanks to its flexible operating concept – workshop-oriented programmability with HEIDENHAIN conversational programming or external programming – and its scope of features, it is especially suited for use on universal milling, drilling and boring machines for series and single-part production tool and die making manufacture of machines research and development prototype production and testing facilities repair departments educational and training institutes The TFT 15-inch color monitor shows a clear overview of all relevant information for programming, operating and inspecting the machine tool and control such as program blocks, comments and error messages. More information is provided through graphic support during program entry, test run and actual machining. The selectable split-screen display shows the part program blocks in one half of the screen and the graphics or the status display in the other half.

The thumb joysticks of the TRY14 series cover a great variety of different applications due to their high number of configuration options The TRY14 is the all-rounder in the field of thumb joysticks because of the extensive selection of handles, limiters and output options. The size of these joysticks can be compared with the ones that are widely used in gamepads, but the TRY14 is integrated into an industrial-suited housing with a reliable mechanism. Typical applications range from remote controls, arm rest integration or integration into larger joystick handles to industrial or medical robot arms.

The medium-sized hand joysticks of the 870 series with stock grip handle were specially developed for the multi-axis control of machines in demanding applications with highest requirements on quality and feel. The joysticks are a guarantee for success in demanding applications with up to three axes, where quality, durability and reliability are paramount. The precision manufacturing of the joystick results in a particularly high-quality feel that conveys a safe operating feeling and enables the user to precisely control movements in several dimensions. Thanks to the non-contact Hall effect technology and the optional double outputs, the joysticks are extremely reliable and safe to use even in the toughest conditions. The joystick is electrically connected via a 12-pin connector, which enables easy installation. The installation depth of <49 mm is particularly advantageous when space is limited.

Finger Joystick Series TRY22 Industrial joystick for three axes of the highest quality in terms of mechanics, materials and workmanship Exceptional quality of mechanics and sensors For demanding applications Contact-less, wear-free Hall Effect technology Redundant outputs available Protection available up to IP65 (above panel) The TRY22 series was developed strictly following criteria such as cost efficiency, high quality level, high IP classes und easy installation.

Reliable switching with spring return mechanism thanks to the 851 joystick with good price/performance ratio The series 851 switch sticks feature a functional but space-saving design. The optimized mechanics, including a stainless steel metal shaft, combined with micro switches allow for reliable switching for currents up to 10 A and voltages up to 240 V, while only taking less than 24 mm space below the panel. The spring return mechanism guarantees for safe control of the application. A cross- and one-dimensional limiter are both supplied with the shipment. The protection is IP65 above the panel. On request, switches with gold-plated contacts are available for corrosive surroundings.

The adaptability of the sensors in the premium joystick series 826 is unequalled in the field of joysticks The joystick series 826 fulfils the highest demands on quality. It shows its strengths at challenging applications with up to 2 axes, where no compromises are made when it comes to endurance and reliability, and the application asks for special sensor configurations. Die configuration options of the series 826 are unique: both axes exhibit a separated shaft for the sensors, so that the sensors, micro switches and return mechanism (spring return/friction clutch) can be adjusted individually. Especially for safety critical applications, this series is often the only series that offers the necessary options to fulfil the requirements.

For more than 35 years, TNC controls from HEIDENHAIN have been proving themselves in daily use on milling, drilling and boring machines, as well as machining centers. While the controls have undergone continuous development during this period, the basic operational technique has remained the same. You will find also these principles implemented in the TNC 640, the HEIDENHAIN contouring control for milling and milling/turning operations: shop-oriented programmability with graphic support, many field-proven cycles and an operational design you'll recognize from other HEIDENHAIN controls. Shop-oriented programming You program conventional milling and drilling operations, and with the TNC 640 also turning operations, yourself at the machine, in plain language dialog—the workshop-oriented programming language from HEIDENHAIN. The TNC 640 provides you with optimum support with practical prompts, questions and expressive graphical aids—for turning operations, too.

The TNC 620 is compact and easy to read. The TNC 620 is a compact but versatile contouring control for up to five controlled axes. Thanks to its flexible operating concept—workshop-oriented programmability with HEIDENHAIN conversational programming or offl ine programming—and its scope of features, it is especially suited for use on universal milling, drilling and boring machines for the following: Series and single-part production Toolmaking Machine building Research and development Prototypes and pilot plants Repair departments Training and education facilities And it offers the applicable features both necessary and helpful: Universal milling machines Free contour programming Milling cycles for complex contours Fast presetting with HEIDENHAIN touch probes Drilling and boring machines Cycles for drilling, boring and spindle alignment Cycles for linear and circular point patterns Five-axis machining with swivel head and rotary table

Particular Challenges of the Application: By tactile equipment, determination of the deepest point on a rough metal surface is neither simple or precise. As a consequence, often either too much material is removed, or the surface is still covered with defects which have to be eliminated by a following milling cycle. The equipment is arranged in parallel, so that the complete width of the slabs is covered. The sensors are calibrated to a common coordinate system and mounted on a movable gantry. Before measurement, the slabs are fixed in place. The scanners mounted on the gantry are guided over the measuring object, driven by an electric motor. The point cloud recorded by the four scanners is consolidated in a PC by means of the QuellTech image processing software which calculates the difference between highest and lowest point of the corresponding surface and compensates for possible inclination of the slab (detrending).

The sliding gate control valve type 8044 in short design with piston actuator and integrated positioner is due to its compact design universally applicable for neutral and aggressive media in the chemical industry, process engineering and plant design. Due to the direct and backlashfree installation of the positioner on that piston actuator, these valves have no exposed moving parts and are characterized by a high control quality and control dynamics. Digital positioner type 8049 Pneumatic and electropneumatic positioner type 8047 Positioner with integrated process controller type 8049 IPC Positioner type 8047 and type 8049 also in explosionproof version Limit switch Position feedback Pilot valve . . .

Measurement of steam Much unused energy is wasted through the exhaust air during drying processes without appropriate control. The Ecomat AML optimises the heating energy required by monitoring charging of the exhaust air with water steam and controls this factor through the fan speed or the exhaust air vent control.

Pneumatically operated globe valve type 7027 with integrated positioner for control applications with neutral to highly aggressive media. The straight design enables a highly efficient and very simple insulation of the valve body as well as the welded-on pipeline.

These high-power bimetal operated temperature switches are available either with normally closed (NC) or normally open (NO) contact configuration. The robust round metal enclosure accommodates a resilient preloading disk, a bimetal disk and a silver contact. The compact switch system is covered by means of a plate which also carries a silver contact and is isolated from the enclosure by means of an isolating washer. The resilient preloading disk ensures excellent performance. The resilient preloading disk keeps the contact pressure constant throughout the entire temperature range of the BEDIA switch until switching occurs. The mechanically and electrically unloaded bimetal disk snaps over at a preset temperature, with either opening or closing the contact arrangement. The bimetal will only snap back to its initial condition after the temperature has dropped significantly.

Pneumatic control valve with angle seat design. The angle seat design offers a high flow capacity, the flange connection an easy installation. The integrated digital or analogue positioner is coming along with a very compact design. All wetted parts are made from stainless steel. Flange acc. to DIN EN 10921 Flange acc. to ANSI #150, ANSI#300 Digital positioner type 8049 Pneumatic and electropneumatic positioner type 8047 Positioner with integrated process controller type 8049 IPC Positioner type 8047 and type 8049 also in explosionproof versionPiston actuator of Brass (chrome plated) Stainless steel Polymer Stainless steel diaphragm actuator Low temperature version Pressure balanced version Degreased version, Silicon or PTFEfree version …

The sliding gate control valve type 8021 in reinforced GS3 design with integrated positioner is suitable for a wide range of process applications. Media such as steam, liquids, gases, etc. can perfectly be handled. Digital positioner type 8049 Pneumatic and electropneumatic positioner type 8047 Positioner with integrated process controller type 8049 IPC Positioner type 8047 and type 8049 also in explosionproof version Positioner with mounting acc. to NAMUR standard Metal bellows Limit switch Position feedback Manual override Pilot valve

The standard sensor ACS1 is used for common measuring tasks. The transmitter and the receiver inside the sensor are arranged at an angle of 30°/0° to each other, producing a working distance of 50 mm. An optionally available adapter permits applying the sensor even in tactile measurements Measurement distance: 50 mm Measurement geometry: 30°x:0° Measurement spot: ø 9 mm

We consider the future test strategy in the design phase and implement it in parallel with production. Among other things, during the development phase, we think ahead to consider the test contacts for the test fixture. An ICT test without test contacts is also possible. Our forethought helps to avoid the need for expensive corrections or additional production steps.

The pneumatice pinch valve with its integrated positioner is non sensitive by contaminated, granulated, viscous, doughy and aggressive media. Furthermore it is (depending on the tube material) suitable for sanitary and aseptic applications because of the FDA approval.

The sliding gate control valve type 8043 in a reinforced version and long design with piston actuator and integrated positioner is due to its compact design universally applicable for neutral and aggressive media in the chemical industry, process engineering and plant design. Due to the direct and backlashfree installation of the positioner on that piston actuator, these valves have no exposed moving parts and are characterized by a high control quality and control dynamics. Digital positioner type 8049 Electropneumatic positioner type 8047 Pneumatic positioner Positioner with integrated process controller Metal bellows Limit switch Position feedback Pilot valve . . .

The sliding gate control valve type 8043 in long design with piston actuator and integrated positioner is due to its compact design universally applicable for neutral and aggressive media in the chemical industry, process engineering and plant construction. Due to the direct and backlashfree installation of the positioner on that piston actuator, these valves have no exposed moving parts and are characterized by a high control quality and control dynamics. Digital positioner type 8049 Pneumatic and electropneumatic positioner type 8047 Positioner with integrated process controller type 8049 IPC Positioner type 8047 and type 8049 also in explosionproof version Metal bellows Limit switch Position feedback Pilot valve . . .