Bent parts - Import export

In our new production space, we have at our disposal 30 state-of-the-art automated punching & bending machines. In addition to bent wire parts, we also produce bent strip parts here. Production to order with complex forming: Bent strip parts are produced from a broad range of materials, including for instance stainless steel, alloyed or carbon steel, brass, copper, bronze, or even K55 or K75, a specially alloyed steel. We produce complex forms and assembly parts with a strip thickness of 0.15 to 3.00 mm and with a strip width of up to 120 mm; the strip thickness will be dependent on the material. Strip materials: Carbon steels, Stainless steels, Cold-rolled strips, Slit strips. Non-ferrous strips: Brass, Copper,Bronze,Special alloys such as K55 or K75. Strip coatings: Tin-plated, Galvanised, Silver-plated, Gold-plated, Painted, Partial coatings, Special coatings on request.

Bent wire parts represent a separate part of our production range. Bent parts differ from springs such as extension springs, compression springs and wave springs in terms of how they are produced. This type of spring is not only processed with automated machinery, but also involves a considerable amount of special handling, which we perform using our range of state-of-the-art equipment. Precision production with our high-tech machinery: Our range of machinery with an in-house toolmaking workshop enables three-dimensional bent parts to be produced with a wide variety of forms and with specialised finishes applied to the ends. Our range of machining processes includes: Bevelling, embossing, thread cutting, thread rolling, turning and milling. For bent wire parts, both CNC bending and mould-based bending are possible as production solutions.We process wire thicknesses of 0.20 to 8.00mm.Tool-based: 0.50 to 8.00 mm. Coating of part surfaces: Oiling, Vibratory finishing, Galvanisation.

To ensure safe transport and enable an easy handover of the products during later industrial processes and assembly, we ship our springs and sub-assemblies in special packaging. Any conceivable special packaging is adapted precisely to the product in question, e.g. blister or polyethylene packaging. Tube packaging: Compression springs are transported in tube packaging. Tube packaging ensures that they can be inserted without problems, down to the last spring. Sub-assemblies, bent strip parts and laser-generated samples are transported in blister or polyethylene packaging to protect them during transport and storage. Modifying specific extraction mechanisms: We would also be pleased to assist you with our expertise regarding the modification of specific extraction mechanisms. This eliminates downtime of highly complex assembly equipment caused by springs getting caught up in one another.

With laser generation, components are built up layer by layer from powdered metallic materials used in serial production such as 1.2709 steel or 1.4543 steel. Thanks to state-of-the-art technology, this enables us to transfer your computer-generated 3D/CAD models reliably over to their physical form. Here, thin coats of the powder materials are applied to a base object before being melted using a laser into the desired contour. This process is continued on a revolving basis until the workpiece is complete with the final geometric form and the relevant functional properties. Incidentally, we reclaim excess powder material during this process and use all of it for later productions again. Our services in sample development also include technical springs, which we produce in small batches for your sample application. Traditional sample development services are a new addition to our portfolio. Here, we produce a small-scale series of your bent strip parts from original materials.