Bent parts - Import export

In our new production space, we have at our disposal 30 state-of-the-art automated punching & bending machines. In addition to bent wire parts, we also produce bent strip parts here. Production to order with complex forming: Bent strip parts are produced from a broad range of materials, including for instance stainless steel, alloyed or carbon steel, brass, copper, bronze, or even K55 or K75, a specially alloyed steel. We produce complex forms and assembly parts with a strip thickness of 0.15 to 3.00 mm and with a strip width of up to 120 mm; the strip thickness will be dependent on the material. Strip materials: Carbon steels, Stainless steels, Cold-rolled strips, Slit strips. Non-ferrous strips: Brass, Copper,Bronze,Special alloys such as K55 or K75. Strip coatings: Tin-plated, Galvanised, Silver-plated, Gold-plated, Painted, Partial coatings, Special coatings on request.

Bent wire parts represent a separate part of our production range. Bent parts differ from springs such as extension springs, compression springs and wave springs in terms of how they are produced. This type of spring is not only processed with automated machinery, but also involves a considerable amount of special handling, which we perform using our range of state-of-the-art equipment. Precision production with our high-tech machinery: Our range of machinery with an in-house toolmaking workshop enables three-dimensional bent parts to be produced with a wide variety of forms and with specialised finishes applied to the ends. Our range of machining processes includes: Bevelling, embossing, thread cutting, thread rolling, turning and milling. For bent wire parts, both CNC bending and mould-based bending are possible as production solutions.We process wire thicknesses of 0.20 to 8.00mm.Tool-based: 0.50 to 8.00 mm. Coating of part surfaces: Oiling, Vibratory finishing, Galvanisation.

Parts are made to custom design from drawings, from very small quantities to industrial mass application, in a wide range. We work with steel, stainless steel, copper and aluminium wire and can also implement your surface requirements.

Around installation technology, cable clamps for the fastening of HF cables to telecommunication masts are our speciality. These cable clamps consist of a C frame including retaining feet (for installation on to a C-profile or flat bar) and a fastening screw with grouted thrust washer. In addition, the corresponding number of cable trays (inlays) are supplied. C frame The C frames are stamped bent parts which – depending on their size – have lateral pieces to provide rigidity and stability. The fixing screws have a uniform hexagon head. Due to the construction and material selection, after tightening, a secure hold is ensured even without a lock nut. A torque of 1.5 Nm is recommended here. Installation to flat bars is possible up to a material thickness of 9.3 mm. Inlay The cable troughs are chamfered for side installation or simple setting into the C frame. The wide overlap protects against falling through before tightening the fastening screw.

Dimensions Depending on the required stamp power (material strength, material thickness, and part shape) Material All spring materials in soft and hard condition as well as quality steels with lower strengths and aluminum alloy and also special alloy Stainless steel up to 1900 N/m² Rubber-coated strip material Hardening Through external services Coating Fully or partly coated strip material In-house phosphating In-house stove-enameling Additional coatings through external services Specialities Fully automated manufacturing of components and mounting Fully automated welding Contact springs with contact rivet Bushes clinched, welded, and open Special processing like thread cutting, screw mounting, and rivets feasible Special packaging in blister pack, trays or magazines Rapid prototyping

CNC sheet metal processing, CNC laser parts, stamped parts, fine stamped parts, bent parts, pipe processing, cold forming, heat shielding sheets, deep-drawn parts, sheet metal parts from progressive dies, sheet metal parts assembled, sheet metal parts with surface treatment, sheet metal parts in large series, one-off production, prototypes.

We manufacture stamped/bent parts to customers’ individual requirements in our multislide bending machines. With a high technical expertise, cost-effective manufacturing and an effective service we serve our customers all over the world.

CuNi3Si alloy with very good bendability, very good hot and cold forming properties, a high strength and a good corrosion resistance. Perfect material for Connectors, bent parts, relays.

Stamped parts / contract manufacture Your products delivered punctually As a flexible stamping business, Schulz Stanztechnik manufactures various stamped and stamped bent parts for the most diverse areas of application from conveyance technology components, the automotive industry to mechanical components such as washers and angle connectors or entire assemblies. We place particular emphasis on high-quality and punctual manufacture and delivery of the ordered products and services. We are also in a position to meet special requests of our customers at short notice. Alongside the actual stamping process, Schulz Stanztechnik carries out numerous additional tasks, such as the creation of threads, use of installation parts or the installation of several components to the stamped parts. These activities can be carried out during stamping as well as in a separate work process.

Our competences ,Flexible and toolbased sheet metal processing ,2D laser cutting, punched and folded parts. ,Bent wire parts madetomeasure ,Manual and automated welding. We would be happy to manufacture your preliminary products. More information available at https//www.geck.de

With laser generation, components are built up layer by layer from powdered metallic materials used in serial production such as 1.2709 steel or 1.4543 steel. Thanks to state-of-the-art technology, this enables us to transfer your computer-generated 3D/CAD models reliably over to their physical form. Here, thin coats of the powder materials are applied to a base object before being melted using a laser into the desired contour. This process is continued on a revolving basis until the workpiece is complete with the final geometric form and the relevant functional properties. Incidentally, we reclaim excess powder material during this process and use all of it for later productions again. Our services in sample development also include technical springs, which we produce in small batches for your sample application. Traditional sample development services are a new addition to our portfolio. Here, we produce a small-scale series of your bent strip parts from original materials.

To ensure safe transport and enable an easy handover of the products during later industrial processes and assembly, we ship our springs and sub-assemblies in special packaging. Any conceivable special packaging is adapted precisely to the product in question, e.g. blister or polyethylene packaging. Tube packaging: Compression springs are transported in tube packaging. Tube packaging ensures that they can be inserted without problems, down to the last spring. Sub-assemblies, bent strip parts and laser-generated samples are transported in blister or polyethylene packaging to protect them during transport and storage. Modifying specific extraction mechanisms: We would also be pleased to assist you with our expertise regarding the modification of specific extraction mechanisms. This eliminates downtime of highly complex assembly equipment caused by springs getting caught up in one another.

At our sites in Rothenburg/Saale, Hamm, Brandenburg and Nedri Industriedraht (Hamm), we manufacture iron and fabrication wire for the machine, plant and steel construction industry, shopfitting, displays, automotive, furniture industry, household goods, chains, blasting material, tool carriers, filter industry, fence construction, garden and landscape design, connecting elements, logistics, construction industry, electrical and cable industry, bent wire parts, household appliances and gastronomy, animal husbandry, welding technology, lightning protection systems, gabions, packaging industry.

Laser cutting parts and bending parts: Your special production in good hands. As part of the Schulz Group, Schulz Stanztechnik can also offer you – as a service and in addition to the stamping program – special laser cut parts in various materials and thicknesses. In accordance with your drawings, you will receive a meaningful offer from us within three working days, and your laser parts within ten working days of your order. Manufacture of 2D and 3D laser parts made of the most diverse of materials as well as angles in accordance with your drawings and specifications.