Form parts - Import export

We can produce the parts you require using specific tools or on special-purpose machines. We produce complex forms and assembly parts with strip thicknesses of 0.10 to 3.00 and with strip widths of up to 100 mm – depending on the material used. The manufacturing processes that we offer include: Punching, forming, embedding, welding, bolting, riveting and mounting. We perform the assembly of small batches by hand, while larger volumes are performed automated if you so wish. Our hybrid sub-assembly production includes the over-moulding of punched parts made of wire or metal with a variety of plastics or silicones. In order to ensure that the desired braking element features optimum properties, we make use of both the temperature durability and the haptic advantages of silicone and the weight advantage of plastic when combining these materials in this fashion. Guide tube assemblies, a combination of springs and tubes, are part of the hybrid component portfolio.

In our new production space, we have at our disposal 30 state-of-the-art automated punching & bending machines. In addition to bent wire parts, we also produce bent strip parts here. Production to order with complex forming: Bent strip parts are produced from a broad range of materials, including for instance stainless steel, alloyed or carbon steel, brass, copper, bronze, or even K55 or K75, a specially alloyed steel. We produce complex forms and assembly parts with a strip thickness of 0.15 to 3.00 mm and with a strip width of up to 120 mm; the strip thickness will be dependent on the material. Strip materials: Carbon steels, Stainless steels, Cold-rolled strips, Slit strips. Non-ferrous strips: Brass, Copper,Bronze,Special alloys such as K55 or K75. Strip coatings: Tin-plated, Galvanised, Silver-plated, Gold-plated, Painted, Partial coatings, Special coatings on request.

At the PERO laboratory for technical cleanliness that forms part of our Centre of Competence, we analyse and assess the outcomes of the cleaning tests. Analytical lab, vacuum drying unit, testing instruments Examination under light microscope Assessment of cleanliness analyses according to VDA 19 and other standards

Forging lubricant for aluminium and non-ferrous metal Temperature Range 160 °C to 400 °C Properties and Advantages • promotes the metal flow during forming process resulting in optimal form filling and accurate, precise parts • perfect release • much cleaner forgings, hardly any residues • reduced cleaning effort • high surface quality • improvement of tool die life due to adhesion of protective graphites • various modifications available e. g. Graphitex® CR 25-9/14

The most common form of milling is face milling; an extremely wide range of tools can be used for this process, ranging from a HSS milling cutter through to high speed milling cutters with cutting inserts in many different shapes and geometries. Several points must be watched in high speed milling and therefore a progressive cut should be preferred. The entry radius is crucial and this should therefore be programmed on entry and exit. It is particularly important that the feed rate should also be reduced when entering the work-piece until the milling cutter is fully engaged. Tool selection FMA 01: a soft cutting milling tool with a large positive cutting geometry in the 50- 315 mm diameter range. Wiper inserts also provide the best surface quality. FMA 07: a new, highly economical milling cutter with 16 cutting edges for machining steel and grey cast iron. FMD 02: a top clamping system for changing inserts quickly and easily; it is also very economical thanks to its 12 cutting edges arranged on two sides. FMD 03: These milling cutters form part of our range for use in heavy roughing, deep cutting depths up to 17 mm and diameters from 125 - 400 mm.