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Weckerle´s new Dry Powder Compacting Line complements the successful range of powder machines. The DPC assures dosing and pressing of various dry cosmetic powders, such as eye shadows and different kinds of face powders with an output up to 2,100 pcs/h. Through the integration of an automatic extraction system, a hygienic process is ensured. The servo-driven pressing station guarantees an easy adjustment of several parameters in correlation with your powder compound behavior to your specific requirements. Also an easy filling height adjustment is included. Each specific production set-up is available directly in the HMI. The user friendly designed machine is able to cater a wide range of formats and provides accurate pouring with perfect product surfaces. State of the art SMED designs enable product and format changes in just a few minutes.

The UF is Weckerle’s ultimate high speed filling machine with large output production. This machine is able to run a wide range of products with different volumes and diameters, such as chap sticks, make-up sticks, deodorant sticks/ tubes and various other products. The straightforward machine handling provides a highly efficient operation.

Weckerle’s WP facilitates pouring and pressing of various wet cosmetic powders, such as eye shadows, blushes, and different kinds of face powder. Through the back injection technology and the direct filling into the packaging, the WP assures a maximum efficiency and saves further processing steps. WP Output: up to 3600 pcs/h Linear filling process

The MPL ensures dry powder pressing for different cosmetic powders, such as eye shadows and different kinds of face powder. This machine is able to cater a wide range of formats and packaging with high output and accuracy. The setup allows pouring up to 8 different colors into a single pan in only one dosing step.

Weckerle’s MM machine series, enables you to fill lipsticks and/or lip balms with different moulds in various shapes, diameters, and output. With these machines, Weckerle assures the ultimate perfection in the lipstick filling process. MultiMould Lipstick Filling and Processing Line MM 60: The fully servo-driven machine features 60 interchangeable moulds to customer’s specification for filling various hot poured cosmetic sticks such as lipstick, slim stick, lip balms, and make-up sticks. MM 180: The fully servo-driven MM 180 features 180 interchangeable moulds to customer´s specification for filling various hot poured cosmetic sticks such as lipstick, slim stick, lip balms, and make-up sticks. MM 360: The fully servo-driven MM 360 features 360 interchangeable moulds to customer´s specification for filling various hot poured cosmetic sticks such as lipstick, slim stick, lip balms, and make

SPIROL's Model DP self-contained vertical drilling and pinning machine is ideally suited for moderate to high production applications that require accurate drilling and pinning of assemblies. The concept of drilling and pinning with one system eliminates tight tolerance and precision drilling of individual components to ensure proper alignment of holes for assembly. The Model DP Drilling and Pinning Machine consists of an automatic high-precision drilling unit, a SPIROL Model CR Heavy Duty Pin Insertion Machine and a precision air-powered linear slide unit to move the assembly between the drill unit and installation station. The Model DP Drilling and Pinning Machine can drill holes ranging in diameter from 0.8mm-6mm (.031”-.250”) and is capable of insertion forces up to 8 kN (1,800 lbs).

The latest addition to the RUF Maschinenbau portfolio, the low-cost RUF Formica, is a new briquetting system designed for the metals industries. Configured for small to mid sized batches in a wide range of applications, it frees a lot of storage space and simplifies logistics, making it in addition an attractive investment for production companies generating only small chip quantities.

The peel force is a critical parameter for every user of Tape & Reel. If the peel force is too low, the cover tape will not stick on the carrier tape properly and the components may fall out of the pockets. A too high peel force will cause costly down times at the pick & place machines. The KT 5000 peel force tester from KTECH is the ideal tool to measure the peel force on your production floor. For measuring, a strip of the carrier tape is loaded into the KT 5000 and the cover tape is attached to the sensor. The constant movement of the carrier tape is done with a sprocket wheel. The movement speed is controlled with an encoder. The design of the KT 5000 guarantees the same peel angle and the same peel point during the whole measurement. Before each run, the KT 5000 is doing a selfcalibration of the sensor. The measured values are transferred to a PC via a serial RS232 interface. A green bar on the screen shows a good result, if the measurement is out of limit, the bar is red.

The vacuum packgaing machine AZ450ES from AIRZERO is working with a suction nozzle compared to vacuum chamber machines. The main advantages are Since only the bag and not the entire chamber is emptied, the process is faster. Lower gas consumption when gassing (only the bag is gassed and not the entire chamber). The gas is blown into the bag in a targeted and controlled manner. No limitation of the bag length by the chamber. Bar goods can therefore also be processed. Compact standalone device. double sealing (up/down) ejektorvakuum pump (air pressure required) gas flushing vacuum creation timer controlled, sensor controlled digital vakuum display 4 programms can be saved housing of stainless steel suitable for cleanroom

In contrast to chamber devices, the vacuum sealer AZ450 from AIRZERO works with a suction nozzle. This principle offers advantages Since only the bag and not the entire chamber is emptied, the process is faster. Lower gas consumption when gassing (only the bag is gassed and not the entire chamber). The gas is blown into the bag in a targeted and controlled manner. No limitation of the bag length by the chamber. Bar goods can therefore also be processed. Compact desktop device. double sealing (up/down) ejektor vakuum pump (air pressure required) gas flushing digital vakuum display 4 programms can be saved housing of stainless steel

Metzner has been developing and designing production machinery for tube machining for nearly three decades. Thanks to these many years of experience, today we can offer solutions that are adapted to the variety of different tube diameters and material properties. Wherever tubes have to be cut in very large quantities, impact knife machines are used. The Metzner Dynamat series achieves up to 4000 cuts per minute with one knife and, if required, an even higher cutting performance with multiple knives. Customers have the choice between "stop & go" cut or continuous cut. There are different machine sizes for materials of up to 120 mm diameter, which are prepared as standard for a wide range of peripheral equipment and knife moistening. The Dynamat machines process elastic materials reliably and with repetitive accuracy – from silicone tubes for the medical sector to fabric-reinforced tubes and profiles. No difference whether the material comes from an extruder or is unwound from a coil.

Metzner provides a number of proven automation solutions for the automatic loading and unloading of coating carriers for CVD and PVD coatings. The abbreviations PVD (Physical Vapour Deposition) and CVD (Chemical Vapour Deposition) stand for different coating processes. When loading the PVD spears, we differentiate between "single-loading" and "back-to-back loading". In addition to part loading, spacers are loaded onto the spears in addition to the parts. In single-loading, a spacer is located behind each individual insert, whereas in back-to-back-loading, two inserts are placed "back to back" and only then is a spacer loaded. To implement "back-to-back-loading", a turning station is integrated into the machinery. This station is used to turn the corresponding insert by 180 degrees, loading it directly onto the respective spear.

Metzner has developed a fully automatic processing machine with outstanding cutting quality and great length accuracy for steel cable wires of up to 20 mm diameter. The steel cable wires are fed by a motorised feeding device in combination with a contact-free loop control. Then, program-controlled and positionally accurate marking tapes are applied to the steel cable – with a cycle time of less than two seconds. In addition, a wax printer marks all the fastening and processing points that will be required for subsequent processing. This labelling method is carried out in a continuous process. The cut is then made using a special cutting process. Precise length accuracy is achieved by a special laser measuring system. A material stacker with a storage area of up to 12 metres ensures that the steel cable wires are deposited in an orderly manner. All cut steel rope can be stored and sorted according to length to allow it to be removed at a later point.

This special Metzner development is able to process cable wires with a diameter of up to 28 mm. The cycle time for this is 2000 mm / 35 seconds. The processing steps include long slitting, sawing, circumferential cutting, stripping, brushing and depositing. An integrated ink jet printer labels the cable wires with information or markings. As the heart of the processing method, Metzner uses a newly developed stripping head that combines a rotary cut with a powerful clamping and simultaneous rotation of the material. This enables a high-precision, multi-stage radial cut through the various layers of material. Microscopic quality inspection confirms that the processing is flawless with no scratches, pressure or abrasion marks. In addition to the high machining quality, the machinery also offers special precision: both the overall length and the machining position are maintained with an accuracy of 0.2 mm. The machine can process cable wires with diameters up to 28 mm.

The specially developed production line can unwind, label, roughen, cut to length, strip, wind, bind and automatically deposit the cable wires. The material to be processed is unwound by a motorised unwinder and fed to a thermal transfer printer via a straightener. The latter prints the cable with two QR codes and a serial number. This ensures that each cable can be identified throughout the entire processing and manufacturing process and assigned to the stations which have already passed through. This traceability offers great advantages – for example in the diagnosis of faults. The cable then passes through a roughening station, which lightly roughens the material surface so that the connector overmoulding adheres better later on. An AM 3550 from Metzner Maschinenbau cuts to length and strips the cable, which is then transported to the winding station and onwards by a gripper to the binding machine. The latter winds the cable to form a cable ring.

Plastic-coated steel cablestrands are cut to length using a special shear cut module and then stripped with the cutting module of the AM3500 without the wires "jumping open".Bare steel cable wires are transported by the modified AM 3500 directly to the special cutting machine, which is coupled between the AM 3500 and the material stacker and which cuts the material to length by a thermal process. Due to the special electric welding process used here, the individual wires do not twist up during cutting, and a smooth rope start and a smooth rope end without thickening are produced. Long steel cable wires/strands are placed in a tray after processing, while short pieces of material fall down a chute into a collecting container. With the high-performance solution developed by Metzner, the customer can process different types of material in different processes. Further advantages of the machinery are high precision, high quality, an increase in productivity and lower personnel costs.

The Metzner special development department produces endotracheal tubes with high precision and cleanliness. This is ensured, among other things, by processes such as automatic loading, alignment and positioning of the tubes, processing by seven consecutive work stations and automatic quality control by sensors. Our product video will give you an insight into the machining process. Maschinenbau GmbH has sustainably reduced the production costs of the end products and created additional production capacities with a fully automatic production system for endotracheal tubes.

An internationally active medical technology company that produces and sells catheter tubes, among other things, has optimized its manufacturing process with the help of a production line from Metzner Maschinenbau. With Metzner's know-how, it was possible to replace a costly manual process with an automatic machine, saving costs. At the same time, the length accuracy and the cutting quality were significantly improved. The company supplied a fully automatic system that precisely cuts the catheter tubing to length, removes the mandrel present from the extrusion without leaving any residue and without longitudinal expansion, and then deposits the tubing in a collecting container at the end. Processing with exact length accuracy and mandrel removal The Metzner special development cuts catheter tubes to an exact length and removes the mandrel inside safely and precisely. The finished material is deposited in a collection container.

Metzner has developed the mandrel cutting machines of the SR series for cutting off sealing rings from injection-moulded or extruded tubes with different diameters. These machines are characterised by their unique processing method and high cutting quality. First, pre-extended "rubber tubes" are clamped onto mandrels. Due to the special design of the mandrels, the mandrel can be set up and removed quickly and without special previous knowledge. The mandrels are then automatically clamped in the machine between rotating spindles and production is started. A knife carriage travels along the tubes and cuts the flat sealing rings to the desired length with either push-fit or circular knives, depending on the requirements. This cutting method is particularly impressive with its high cutting quality in combination with a high output.

Where pneumatic tools of the MBS series reach their performance limits, the eccentric cutting machine opens up new possibilities in cutting performance. Instead of a pneumatic cutting tool, the Metzner ST 25 uses an electrically driven eccentric mechanism that carries a punching blade. This enables us to increase the performance of the die-cut into completely new dimensions, of up to 800 cuts per minute. An agreeable side-effect: With the electric drive for the cutting tool, the ST 25 works very quietly – which is why customers with low-noise working environments also like to opt for this model.

The modular system of the MBS series is available in three sizes. The MBS 400 is the “largest" of the three models and processes materials such as tubes and profiles of up to 390 mm wide. Depending on the material size, further machine elements such as type and number of cutting tools, length and width of the belt feed, control, feed, running direction, coating material of the conveyor belts and base frames are selected. Metzner "MBS series" cutting machines stand for outstanding flexibility when machining flexible and semi-rigid profiles made of rubber and plastic. With different cutting methods and machine components, cutting machines are created which can be individually adapted to customer requirements and are made available in the shortest possible time with hardly any development effort.

The modular system of the MBS series is available in three sizes. The MBS 200 is the "medium-sized" of the three models and processes materials such as tubes and profiles up to 190 mm wide. Depending on the material size, further machine elements such as type and number of cutting tools, length and width of the belt feed, control, feed, running direction, coating material of the conveyor belts and base frames are selected. Metzner "MBS series" cutting machines stand for outstanding flexibility when machining flexible and semi-rigid profiles made of rubber and plastic. With different cutting methods and machine components, cutting machines are created which can be individually adapted to customer requirements and are made available in the shortest possible time with hardly any development effort.

The modular system of the MBS series is available in three sizes. The MBS 100 is the "smallest" of the three models and processes materials such as tubes and profiles of up to 90 mm wide. Depending on the material size, further machine elements such as type and number of cutting tools, length and width of the belt feed, control, feed, running direction, coating material of the conveyor belts and base frames are selected. Metzner "MBS series" cutting machines stand for outstanding flexibility when machining flexible and semi-rigid profiles made of rubber and plastic. With different cutting methods and machine components, cutting machines are created which can be individually adapted to customer requirements and are made available in the shortest possible time with hardly any development effort.

The travelling circular knife machine CCM 6 cuts rigid profiles and tubes accurately to length. The CCM 6 achieves very long processing times of several seconds for excellent "final trim quality" thanks to a standard servo linear drive for the tool carrier, and at the same time extremely short cycle times of less than one second for machining short parts at high line speeds. Added to this is the servo linear drive for circular knife feed with different feed speeds for different material sections, e.g. a gentle material penetration or knife exit with low feed to reduce burr formation. High speed ranges As far as the knife speed is concerned, we offer you outstanding possibilities of alternatively 2,000 – 6,000 rpm or 4,000 – 12,000 rpm. This means that there are no limits to the use of various types of circular knives, including clamping and grinding in continuous operation. Our product videos will give you an insight into the machining process.

The special feature of the Metzner CCM 4: the circular cutting machine handles both wet and dry cutting. Depending on the type of cut, the CCM 4 is equipped with a water-cooling lubrication system or micro-knife moistening and preparation for suction. The standard model comes with an integrated discharge conveyor (800 mm length); application range both in-line and off-line. For tubes with suitable material properties the CCM 4 Gasket offers the possibility to cut flat gaskets with the circular knife. Suitable for tubes with max. 30 or 50 mm diameter and a tube length of 1 mm to 1000 m.

The Metzner CCM 2 circular cutting machine processes steel-reinforced profiles and sponge rubber materials with dry cutting (optionally with micro-knife moistening to cool the circular knife). The standard model comes with an integrated discharge conveyor (1300 mm length); range of application both in-line and off-line.

With automatic continuous punching machines, machine and tool merge into a high-performance system with high output and remarkable flexibility. Whether sealing profiles for the automotive industry, applications for furniture, or household appliances – complex trimming is often required here. Thanks to the Metzner automatic throughfeed punching machines, processing operations such as contour cutting, drilling and milling can be integrated into a throughfeed system. All these machines store all machining parameters and machine settings in a machining recipe. When starting production, an integrated barcode scanner activates all presettings on the basis of the working papers and simultaneously reports the correct tool and material on the machine display. The barcode also contains the required quantities and lengths. Thanks to well thought-out quick-change systems, tools and materials are generally changed within no more than 30 seconds, minimizing downtimes.

The F-Line - the perfect compulsory mixer for every application, meeting your requirements optimally and economically. Advanced technology, for performance and environmentally friendly operation. The standard gearbox runs at 32U/m, with the Vario gearbox the revolutions can be varied between 9 - 55 U/m. The highlights at a glance: - Powerful and very robust motor/gearbox. - Optimal performance and easy handling - Easy cleaning and maintenance - Fast, effective mixing with large capacity - Optimal mixing functions BARON F-120: - Safety circuit when lid is opened - Position bolt for lid safety during use - Motor protection prevents contamination - Simple and efficient operation - Adjustable mixing blades - Optional rubber blades Attention!!! In order to be able to connect the unit to a normal Schuko socket, the CEE to Schuko adapter must also be ordered under the Optional accessories tab.

To mount leveling feet, rollers, hooks or similar components; connects to the profile sideways Various shapes and designs on request Material: Die-cast aluminum, Aluminium die-cast Surface: Plain, black powder coated Specials: Other surfaces, other colors on request