Automatic process - Import export

reflectCONTROL Automotive enables the fully automatic inspection of painted car bodies. The robotic systems enable the detection, three-dimensional measurement and classification of typical paint defects such as inclusions, craters, runners, etc. This enables robot-based automatic processing of the defects, up-stream analysis to identify the sources of defects, and laser-based marking for possible manual processing of the defects. The reflectCONTROL systems consist of sensor, robot, computer and software and interface package. Depending on the requirements, different versions of the system are available, which are configured depending on the customer's needs. The number of reflectCONTROL sensors and robots required can be flexibly adapted to the required throughput.

miromatic – Also produces and manufactures systems for cleaning and sterilising its own machines, as well as for integration into an existing process infrastructure. Innovative CIP concepts for different application areas Product safety at every point of the process Custom configurations tailored to your production process Automatic cleaning of the product conveyance lines Your added value through miromatic CIP systems: Low investment costs Rapid commissioning Short downtimes Correct cleaning results determine the production reliability

The RUF briquetting systems of the Biomass series process dust, shavings and wooden chips into briquettes of consistently high quality and density. Varying bulk densities are offset automatically during the process. These materials can be pressed into a compact form without the use of binders. It is important that the moisture content of the chips is below 15%, preferably under 12%, and that the chip size does not exceed 50mm. The general rule is that the finer the material is, the smoother and more solid the surfaces and edges of the resulting briquette. The systems can be equipped with a multitude of options, thus optimally adapting them to customer needs. This series offers maximum flexibility. All systems are extremely energy efficient thanks to the innovative RUF hydraulic system. Depending on the model, the machines are equipped with motors ranging between 4 kW and 90 kW. The throughput capacities of the RUF Biomass presses range between 50 and 1,300 kg/h.

for electrical and mechanical components for safety transport, storage, or automatic processing optional inclusive lid stackable nonconductive, ESDcompatible from antistatic up to volume conductive

The EM 600 can integrate up to six successive process tools in one single station. After insertion, the cable remains in a fixed position while the tools move towards the cable to provide optimum protection for the HV cable wires. The total cycle time of an EM 600 station is approx. 35 seconds for all operations of this station, with a total capacity of approx. 400,000 cable ends per year.

Metzner offers low-cost individual stations in the field of e‑mobility for the entry into high-voltage cable processing. For the first time, the EM 101 module offers a solution for removing the cable foil without affecting the cable shield. The automatic processing of high-voltage cable wires also necessitates the connection of various components of the connector system. The Metzner EM 102 takes care of this. The EM 103 allows the cable shield to be opened and cut using a patented process which ensures that there is absolutely no contact with the inner insulation. The EM 103S offers the functionality of the proven EM 103 to meet the requirements of smaller cable wires of up to 8 mm diameter. These cost-effective models cannot be integrated into an automation line and are equipped with only limited traceability functions.

Metzner has developed a fully automatic processing machine with outstanding cutting quality and great length accuracy for steel cable wires of up to 20 mm diameter. The steel cable wires are fed by a motorised feeding device in combination with a contact-free loop control. Then, program-controlled and positionally accurate marking tapes are applied to the steel cable – with a cycle time of less than two seconds. In addition, a wax printer marks all the fastening and processing points that will be required for subsequent processing. This labelling method is carried out in a continuous process. The cut is then made using a special cutting process. Precise length accuracy is achieved by a special laser measuring system. A material stacker with a storage area of up to 12 metres ensures that the steel cable wires are deposited in an orderly manner. All cut steel rope can be stored and sorted according to length to allow it to be removed at a later point.

An internationally active medical technology company that produces and sells catheter tubes, among other things, has optimized its manufacturing process with the help of a production line from Metzner Maschinenbau. With Metzner's know-how, it was possible to replace a costly manual process with an automatic machine, saving costs. At the same time, the length accuracy and the cutting quality were significantly improved. The company supplied a fully automatic system that precisely cuts the catheter tubing to length, removes the mandrel present from the extrusion without leaving any residue and without longitudinal expansion, and then deposits the tubing in a collecting container at the end. Processing with exact length accuracy and mandrel removal The Metzner special development cuts catheter tubes to an exact length and removes the mandrel inside safely and precisely. The finished material is deposited in a collection container.

With automatic continuous punching machines, machine and tool merge into a high-performance system with high output and remarkable flexibility. Whether sealing profiles for the automotive industry, applications for furniture, or household appliances – complex trimming is often required here. Thanks to the Metzner automatic throughfeed punching machines, processing operations such as contour cutting, drilling and milling can be integrated into a throughfeed system. All these machines store all machining parameters and machine settings in a machining recipe. When starting production, an integrated barcode scanner activates all presettings on the basis of the working papers and simultaneously reports the correct tool and material on the machine display. The barcode also contains the required quantities and lengths. Thanks to well thought-out quick-change systems, tools and materials are generally changed within no more than 30 seconds, minimizing downtimes.

The Metzner AM 1000 is a sensation among the tabletop units. The automatic cutting and stripping machine processes cables, strands and wires up to 9 mm diameter and 6mm² cable cross-section with a special cutting and pull-off force (optional 10 mm², depending on material). The presettings are conveniently made via the modern 12" touch panel, where the operator can define all processes. Thanks to the sensors for diameter and material recognition, the AM 1000 works extremely precisely. Another special feature is the tool-free replacement of guides and rollers. This means that the AM 1000 can be changed over in just one minute. With the extensive interface preparation, the machine can be optimally expanded with peripheral devices and adapts to all customer requirements. The compact design with retractable touch-screen and the low weight of only 28 kg also offer special comfort. This makes the AM 1000 especially easy to transport.

The Metzner special development department produces endotracheal tubes with high precision and cleanliness. This is ensured, among other things, by processes such as automatic loading, alignment and positioning of the tubes, processing by seven consecutive work stations and automatic quality control by sensors. Our product video will give you an insight into the machining process. Maschinenbau GmbH has sustainably reduced the production costs of the end products and created additional production capacities with a fully automatic production system for endotracheal tubes.

Automatically controlled systems In automated systems, parts are moved through the plant using a hoist in a fully-automatic, PLC controlled process. The bath parameters, the exposure time for parts in the baths, and the process steps are all saved in the PLC. The system runs through the process fully automatically. Operating personnel are primarily responsible for monitoring the system. Fully automated systems can significantly optimize manufacturing processes for small and large-scale series production through precision and economic efficiency (consumption quantities, energy management).  

Compact braided round copper flexibles made from Cu-ETP1 and Cu-OF1, LEONI Histral® alloys upon request, in bare, tin-plated, nickel-plated or silver-plated, in hard or soft annealed. Single-wire diameter ranging from Ø 0.05 mm to Ø 0.10 mm. Cross-section ranging from 0.047 mm² to 25 mm² (bigger cross-sections upon request). Round copper braids are characterised by a very high degree of dimensional accuracy and a very high Flex life. They are absolute free from twist and support an automatic further processing. Compact braided round copper flexibles are particularly suitable for carbon brushes industry, connection technology, switches or aviation industry.

Weckerle´s new Dry Powder Compacting Line complements the successful range of powder machines. The DPC assures dosing and pressing of various dry cosmetic powders, such as eye shadows and different kinds of face powders with an output up to 2,100 pcs/h. Through the integration of an automatic extraction system, a hygienic process is ensured. The servo-driven pressing station guarantees an easy adjustment of several parameters in correlation with your powder compound behavior to your specific requirements. Also an easy filling height adjustment is included. Each specific production set-up is available directly in the HMI. The user friendly designed machine is able to cater a wide range of formats and provides accurate pouring with perfect product surfaces. State of the art SMED designs enable product and format changes in just a few minutes.

With the Partfinder CAD data of all common formats can be analyzed, sorted and also converted automatically for different 3D printing processes and machine types. The web interface of the Partfinder Manager allows flexible use in company networks and the native scripting language allows easy integration into PLM systems. The multiprocessor calculation or cluster calculation allows an unrivaled fast analysis and/or conversion of large amounts of data. 3D_Evolution Partfinder comes with sophisticated interfaces for CATIA, NX, SOLIDWORKS, Creo, JT, STL, STEP, XT, Acis and many more enabling a super fast and highly precise batch conversion. The data can be saved for 3D printing in amf, 3mf and STL format. Sophisticated interfaces and analysis functions ensure that optimal quality and watertight" models are generated.