Micro-sensors - Import export

The RTP 8301.CT is based on laser triangulation sensors and therefore ensures the measurement being independently from material constants. The system is designed as O-frame, both sensors detect the thickness according to the differential method. In order to ensure highest precision, the laser beams of the sensors are accurately adjusted during the production process using optoelectronic tools which have been specially developed. The system is ideal for monitoring high-dynamically processes due to its high measuring rate. The O-frame mechanics of the system dispose of a compensation frame which does not vary with temperature and which is used in order to avoid temperature fluctuations of the measuring frame using further sensors. The profilometer corresponds to the TIP 8301.CT regarding its functionality. However, it has a different operators´ frontend and evaluation functions.

The systems of the FTS familiy series offer thickness measurements with extreme stability and accuracy. Applying them in extrusion lines provides reliable measurement results in high precision and thus creates the basis for controlling the production process and eventually the quality achieved.

The surfaceCONTROL 2500 measuring system is used for defect detection on diffusely reflecting surfaces. In combination with robots, the surfaceCONTROL 2500 is used for fully automatic defect detection on body shells. This system works according to the method of fringe light projection. By means of a learning process, local form defects such as bumps, dents, etc. are reliably detected, while permissible deviations are tolerated. The surfaceCONTROL systems consist of sensor, robot, computer and software and interface package. Different versions of the system are available, which are configured according to customer-specific requirements. The number of reflectCONTROL sensors and robots required can be flexibly adapted to the required throughput.

Inductive sensors from Micro-Epsilon are based on the eddy current principle and designed for non-contact measurement of displacement, distance, position, oscillation and vibrations. They are particularly suitable when high precision is required in harsh industrial environments (pressure, dirt, temperature). Inductive sensors from Micro-Epsilon offer extremely precise measurements where sub-micron accuracy is required.

The interface and signal processing units extend the field of application of Micro-Epsilon sensors. The interface modules are used to convert sensor signals into digital or bus-compatible interfaces. This enables interfaces such as USB, RS422, Ethernet/IP, Profinet and EtherCAT for numerous sensors. The signal processing units are also used to record several sensor signals, to calculate and output them together. This is necessary, for example, for planarity measurement or thickness measurement.

In addition to pure color measurements, intensity measurements, completeness and presence checks or the evaluation of surface properties are also possible with the color sensors from Micro-Epsilon. These powerful colorSENSOR CFO sensors enable 100% control in demanding, industrial measurement tasks and provide precise measurement results.

Micro-Epsilon offers a large range of inductive sensors for displacement and position measurement from conventional LVDT sensors and inductive sensors with integrated controller to customer-specific high-volume versions. The induSENSOR displacement sensors from Micro-Epsilon are used in automated processes, quality assurance, test rigs, hydraulics, pneumatic cylinders and automotive engineering.

Draw-wire sensors of the wireSENSOR series measure almost linearly over the entire measuring range and are used for distance and position measurements between 50 mm and 50,000 mm. Draw-wire sensors from Micro-Epsilon are ideal for both direct integration and subsequent assembly in serial OEM applications, e.g., in medical devices, lifts, conveyors and automotive engineering.

The IF2035 interface modules are designed for easy connection of Micro-Epsilon sensors to Industrial Ethernet controllers, e.g., plant control systems. The PROFINET and EthernetIP modules are compatible with sensors that output data via an RS422 or RS485 interface. These modules operate on the sensor side with up to 4 MBaud and have two network connections for different network topologies. Installation in switching cabinets is via a DIN rail.

The IF2008/ETH interface module is designed for multi-channel applications. This module allows for up to 8 Micro-Epsilon sensors or encoders with RS422 interface to be integrated into an Ethernet network. Furthermore, the converter offers 4 programmable switching inputs/outputs (TTL and HTL logic) as well as 10 indicator LEDs, which show the channel or device status directly on the device. Parameter setting of the interface module can be easily done via the web interface.

Non-contact, inductive displacement sensors from Micro-Epsilon operate according to the eddy current measuring principle. Unlike conventional, inductive displacement sensors, they measure on ferromagnetic and non-ferromagnetic materials providing high accuracy, frequency response and temperature stability. Due to their immunity to oil, dirt, pressure and temperature, these inductive eddy current sensors are primarily used for integration in machines and facilities.

The IF1032/ETH interface module now enables to run sensors with analogue interfaces with the proven web interface. With the Ethernet interface, measured data can be easily displayed on a PC. Moreover, sensors can be connected to an EtherCAT bus. The RS485 interface allows connection of new sensors using the Micro-Epsilon specific RS485 protocol.

New interferometer sensors with different designs and properties are available for the integration in demanding environments. Due to its 90° beam path, the IMP-DS0.5/90/VAC can also be mounted in low installation spaces. The new IMP-DS1/VAC miniature sensor is one of the smallest optical sensors from Micro-Epsilon. With a diameter of 4 mm and an integrated cable, the sensor can also be used in extremely confined installation spaces. Sensors and cables can be used both in the clean room and in a vacuum.

3DInspect is a uniform and user-friendly software tool for all 3D sensors from Micro-Epsilon. Parameter setting of the 3D sensors and recording of the measurement data are done directly in the 3DInspect software. Powerful tools allow point cloud alignment and filtering, intuitive detection and selection of relevant areas, and program combination. The 3D point clouds can be processed as required and measured values can be output to the controller.

Rotation speed sensors are used to monitor, regulate and control mechanical drive systems and play a major role when it comes to protecting elements of a rotational system (e.g., in the engine, drive) from mechanical overload. Micro-Epsilon offers two sensor systems for rotation speed measurement. The capaNCDT CST6110 is a universal rotation speed sensor for counting tasks and rotation speed applications of any type. Moreover, the turboSPEED DZ140 measuring system is specifically designed for the detection of turbocharger rotation speeds.

The capaNCDT MD6-22 capacitive dual-channel handheld gauge is used for mobile and precise measurement of gaps. This measuring device impresses with high accuracy, intuitive operation and long battery life. Thanks to preset measurement modes, the handheld gauge is immediately ready for use. Compatible with all capacitive sensors from Micro-Epsilon, the MD6-22 is used in different measurement tasks, e.g. for rotor gap monitoring in wind turbines and alignment of rollers in plant and machinery.

The optoNCDT1420 offers a unique combination of speed, size, performance and application versatility for displacement, distance and position measurements. The compact triangulation sensor achieves a high measurement accuracy and measuring rates of up to 8kHz. The selectable connector type, i.e. cable or pigtail, together with compact size reduce the sensor installation effort to a minimum. Just like all triangulation sensors from Micro-Epsilon, the optoNCDT 1420 provides an intelligent surface regulation. The Active Surface Compensation (ASC) ensures stable measurement results regardless of changing surface colours or brightness. The high-performance optical system generates a small light spot which enables to even detect smallest components reliably.

The Industrial Performance Unit is a powerful computing platform for the efficient commissioning of Micro-Epsilon 3D sensors. The fully compatible controller is ideally suited to inline processes in 3D measurement tasks. The intuitive 3DInspect software with Valid3D technology enables simple and fast sensor parameter setting, which allows measurements to start immediately. The Industrial Performance Unit directly processes three-dimensional data, which is subsequently evaluated and assessed via the 3DInspect software. Results can be output via the integrated PROFINET, EtherCAT and EtherNet/IP interfaces.

3D sensors from Micro-Epsilon are equipped with an easy-to-integrate SDK (Software Development Kit). The SDK is based on the GigE Vision and GenICam industry standards including the following function blocks: Network configuration and sensor connection Extensive sensor control Transmission control of measurement images Management of user-defined parameter sets C++ sample programs and documentation Access to the sensor via GigE Vision is also possible without SDK using a GenICam client.

The capaNCDT 6200 is the first entirely modular multi-channel measuring system. The controller can be expanded to 4 channels and is therefore suitable for flexible applications. All capacitive displacement sensors from Micro-Epsilon can be operated using the capaNCDT 6200 controller. The integrated Ethernet interface supports parameter setting and measurements via web interface. The DL6230 demodulator provides high resolution measurements. For high-speed measurements up to 20 kHz, the capaNCDT 6222 system is available.

The new generation of Micro-Epsilon’s 3D sensors impresses with high accuracy during measurement and assessment of components and surfaces. The surfaceCONTROL and reflectCONTROL inspection systems from Micro-Epsilon are intended for matt and shiny surfaces respectively. The 3D snapshots are recorded in a short time and provide detailed 3D point clouds. These 3D sensors are used, e.g., for geometric component testing, position determination, presence checks and the measurement of flatness or planarity. Thanks to their high performance, the sensors are used for inline applications, on robots and also for offline inspection.

Micro Sensor for Humidity and Temperature The Micro Sensor DKRF410 is available as one of two models which are especially suitable for humidity and temperature measurements in areas difficult to access such as insulation, concrete walls, floor screed, product and packaging tests. The DKRF410 probe has a range of 0...100% RH and offers an accuracy of up to 2% RH. At the same time temperature measurements with a range of -40...+80°C can be undertaken. Two separate analogue outputs each provide a linear signal f 0...1V / 0...5V or 0...10V. A passive output signal for temperature (PT100) can also be provided. If you require a 4-20 mA output signal the DKRF 473 industrial transmitter can be used with the -XS and -XXS probe. The DKRF410 is also available with digital outputs (RS232, USB, RS485).

With the new ALO manual welding laser, you can either work manually or with an axis of rotation for circular welding. The working chamber is easily accessible via leather curtains, but the welding itself still takes place in the shielded laser safety area. The spacious working chamber can be loaded quickly through various openings, without opening doors: a large opening at the front ensures easy access to the welding chamber. The slots on the side enable the operator to position longer components in the machining area and to weld them in a laser-safe manner. Another passage on the bottom of the working chamber allows loading from below. The laser safe leather curtain offers certified laser protection so that the laser device can be placed in any work environment. The armrest is extremely comfortable - ensuring relaxed work. A lot of attention was also paid to good ergonomics. A high-quality extraction system with filter is integrated as standard.

Registration of inclination in the gravitational field by means of MEMS sensors (Micro-Electro-Mechanical-System) with subsequent digitisation and linearisation via controllers. The housing-based inclinometer (model NBN 65) has a stable aluminium housing (optionally stainless steel) and is highly-resistant to vibration and shock. One or two connectors/socket in the case of CANopen can optionally be selected for connection. Casting measures in the housing lead to the achievement of protection class IP 69K, e.g. for use under water.

The inclinometer measures the inclination in the gravitational field by means of MEMS sensors (Micro-Electro-Mechanical-System) with subsequent digitisation and linearisation via controllers. It has a stable aluminium housing (optionally stainless steel) and is highly-resistant to vibration and shock. Casting measures in the housing lead to the achievement of protection class IP 69K. The NBT has a redundant MEMS sensor system, which is used to make a plausibility check inside the inclinometer. Only one position datum is output; the plausibility of this is checked using the second system's position datum. Is the deviation of the two systems higher than a certain value, the sensor will enter the failsafe state.

The sensor system is intended as a component for use e.g. in wind power plants to measure and evaluate vibrations in the mast head. Registration of dynamic accelerations by means of MEMS sensors (Micro-Electro-Mechanical System) with subsequent digitisation by a controller. The device consists of an acceleration sensor, a controller unit and three types of output interface. The main feature is two safety switching contacts (potential-free), which can be used e.g. in the safety chain to undertake safety shut-off in the event of excessively high acceleration values. Data output is carried out via the CANopen interface. The standard or the safety profile can be selected. There are additionally two analogue outputs 4 ... 20 mA, which can be optionally assigned to two of the three measurement axes. Thanks to its high resistance to vibration and shock, the sensor is suitable for use in areas with rough environmental conditions.

Registration of inclination in the gravitation field using MEMS sensors (Micro-Electro-Mechanical-System) with subsequent digitisation and linearisation via a controller. Data output is carried out via the CANopen interface or as an analogue signal. The inclination sensor has a stable aluminium housing (optionally stainless steel). Slots are available for mechanical alignment (up to approx. ± 7.5°). In the case of CANopen, one connector or one male/female connector combination can be selected optionally for connection purposes. Casting measures in the housing lead to the achievement of protection class IP 69K, e.g. for use under water.

Registration of inclination in the gravitational field by means of MEMS sensors (Micro-Electro-Mechanical-System) with subsequent digitisation and linearisation via controllers. MEMS sensors are integrated circuits manufactured using silicon bulk micromechanical technology. Double capacities are formed with the aid of moveable micromechanical structures. If these structures are deflected in the case of acceleration, e.g. gravitational acceleration (g), this results in capacity changes, which are registered and further processed using measuring technology. The output voltage follows the function U ~ g * sin α. In this case, the angle α is the sensor's inclination angle measured against the g-vector. These sensors measure precisely, have a long service life and are very robust. The measuring axes operate independently of each other.

Registration of inclination in the gravitation field using MEMS sensors (Micro-Electro-Mechanical-System) with subsequent digitisation and linearisation via a controller. Data output is carried out via the CANopen interface or as an analogue signal. The inclination sensor has a stable aluminium housing (optionally stainless steel). Slots are available for mechanical alignment (up to approx. ± 7.5°). In the case of CANopen, one connector or one male/female connector combination can be selected optionally for connection purposes. Casting measures in the housing lead to the achievement of protection class IP 69K, e.g. for use under water.