Metal processing - Import export

Servo-electric press lines Modular X2000NC setup as a press line with various servo-driven presses for cold forming Back wall dimensions: approx. 5 x 3.5 m, total weight: approx. 45 t Tool setup: 6 stations, 23 mm wire fed in from decoiler and feeder, straightener and cutting unit, ready-to-use production parts Cold extrusion process with press lines Illustrative example of a modular X2000NC setup with servo-driven presses of various sizes as a press line for the cold forming of wire. This setup with servo-driven presses from 240 kN to 7,000 kN can take the place of a single large press with a progressive die. Our press line with synchronised servo transfer is compact, fast and affordable. Unlike large presses from other manufacturers, our line does not need its own press pit. If you need a machine for processing thick wire up to 26 mm in diameter – we’re the specialists to call.

Our competences ,Flexible and toolbased sheet metal processing ,2D laser cutting, punched and folded parts. ,Bent wire parts madetomeasure ,Manual and automated welding. We would be happy to manufacture your preliminary products. More information available at https//www.geck.de

X2000NC for producing door strikers Modular tool set on an X2000NC line for the production of door strikers from 8 mm wire. Striker sprinter tool, 3 stations, 2 m back wall, feeding of coil material via NC roller infeed, cycle output: approx. 60 pcs/min, ready-to-use, weight approx. 10 t Door striker production With these specifications, our X2000NC is the world’s fastest system for the production of door strikers for the automotive industry. With tool changes, different striker shapes can be achieved, as well as processing details such as upsetting or tapering at wire ends. Our one-of-a-kind production model enables cycle times of more than 60 pcs/minute. For this reason, we’d prefer not to share the technical details of our strategy online. If you’re interested, please arrange a meeting with a member of our field sales team. Incidentally, we also build assembly systems for coupling door strikers to striker plates.

A clamping ring machine is a system for the automatic production of clamping rings. Schmale Maschinenbau Gmbh is one of the leading manufacturers of clamping ring machines in Europe. On our clamping ring machines, the strip material is profiled, bent and cut. Automatically closures are supplied and welded. The finished clamping ring is calibrated and stored. Via a servo-electric transfer, all processing stations are connected to each other and operated simultaneously. Thus, cycle rates of up to 28 clamping rings per minute can be realized.

The X2000NC is a modular, fully servo-electric wire and tube bending machine that can be configured to customer specifications with various servo-electric units such as NC finger benders, bending slides and presses up to a force of 7000kN. Due to the variable positioning possibilities of the units, a great variety of different forming processes can be realized on the machine. This makes it possible to produce a wide variety of wire, tube and strip products on one X2000NC. Dimensions: from app. 5,50m x 2,50m, app 10 - 30 to.

Due to own production sites with modern machinery your customer requirements can be effectively considered and realized.

we process thin sheets, heavy plate, wear-resistant sheet and plate. aluminium sheets, stainless steel sheets, copper sheets, brass sheets and much more, with formates from 3000 to 8000 mm (118" to 315"), with thickness 1 mm – 180 mm (0,039" to 7") welded sheet metal structures, aluminium constructions, industrial profiles

One of our specialties are specialized products for the metalworking industry. In this area, we offer a large range of non-water-miscible and water-miscible products and emulsions that are suitable for processing aluminum, non-ferrous metals, steel and stainless steel. We also have a comprehensive range of customer-specific solutions for manufacturing processes such as forming, deep drawing, punching, fine blanking, machining, deep drilling, sawing and eroding. Thanks to our experienced team of advisors and advice at eye level, we can find the right product for every application.

The short-wave thermoIMAGER TIM M thermal imaging cameras are mainly used in the metal processing industry. Due to its short-wave measuring wavelength, these infrared cameras are ideal for temperature monitoring during melting, hardening and forming processes.

CNC sheet metal processing, CNC laser parts, stamped parts, fine stamped parts, bent parts, pipe processing, cold forming, heat shielding sheets, deep-drawn parts, sheet metal parts from progressive dies, sheet metal parts assembled, sheet metal parts with surface treatment, sheet metal parts in large series, one-off production, prototypes.

FLEXIBILITY FOR THE METAL PROCESSING INDUSTRY The demands on your production are continually increasing. As a solution provider, we therefore focus entirely on your needs. Continually providing increased efficiency, reliability and quality: we know what today’s metal processing industry requires from you – with our new, flexible ELEMENT platform we are already setting the course for a successful future today. Apart from the high level of productivity and precision you have come to expect from us, this solution offers customised configuration options and updates, enabling you to respond to future requirements. This gives you a real competitive edge – helping you to stay ahead in the long run.

Large Quantities: produced as cold formed parts (so-called multi-station presses), which require high output volumes in order to achieve a reasonable price parts Small Quantities: Produced as turned parts - the economic adjustment to small batch sizes Fields of application: For thermoplastics, duroplastics, light alloys, metal compounds. Industrial consumers: Electrical industry, plastics processing industry, sheet metal processing industry, telecommunications, tank- and container construction.

The Marathon MM series platform consists of five IR temperature sensor models, each with a measurement wavelength and temperature range appropriate for specific application needs, from low temperature plastic processing to high temperature glass and metals processing. The Marathon MM features Precision Variable Focus that allows fast, easy and accurate adjustment of the focus of measurement targets, either by push-button at the rear of the instrument or remotely via an RS232/RS485 PC connection, where adjustments can be seen in real-time through video. Sensors with variable focus option can be configured according to specific application requirements, reducing the installation time and chance for incorrect installation. All sensors feature identical installation hardware and include Raytek DataTemp Multidrop software to enable easy and consistent installation, configuration and data capture across the full breadth of an applications.

"The alkaline zinc-iron alloy coating is very commonly applied to steel and ferrous materials. It has been used successfully for many years in the automotive and electrical industries, in equipment and mechanical engineering and also in sheet metal processing. It is characterised by a higher resistance to environmental influences. In addition to the classic galvanising process, the zinc-iron process provides a high degree of corrosion protection paired with an attractive surface design (black, silver), as well as uniform coating thickness distribution. This is a crucial advantage for workpieces with fit sizes. This process is suitable for both barrel and rack goods."

TIM thermal imaging cameras are designed for non-contact measurement of surface temperatures from -20 °C to 1900 °C. They enable efficient monitoring and control of temperature-critical processes both with low temperatures (e.g. in cooling chains) and with very high temperatures (e.g. in glass and metal processing). Their high thermal sensitivity makes these infrared cameras ideally suitable for precise and dynamic tasks. Different performance classes enable a suitable model to be selected for every application. The camera is connected via a USB interface, which also supplies the power.

We process the following materials: ■ chrome-nickel steel ■ various types of steel ■ non-ferrous metals ■ various aluminium alloys steel processing, stainless steel, machine engineering, tool engineering, metal processing, sheet steel processing, material 16 Mo3, Hardox, 1.4301, 1.4571, 1.4404, S355, S235, metal products, steel products, supplier construction machinery, power station, energy station, offshore equipment, pipes, steel halls, metal construction, profiles, handrails, balconies, stairs, roofing, pallet warehouse, pallet inverters, scrap conveyors, transport racks, special frames, devices, die blocks, barrel press, fork shoes, fork extensions, industrial gates, fences, customized constructions, industrial service, furnaces, playgrounds, sports fields, cladding, casing, housing, covers, noise-protection cabins, machine frames, large milled parts, conveyor technology, conveyor line, plunge pools, tank barrels and much more

BK 0.5 US/K – BK 2.5 US/K (0.5 – 2.5 m² filter area) Dry cake discharge No fleece consumption compact systems are used for cleaning contaminated cutting fluids in metal processing and rolling mill operations. Cleaned cutting fluids have longer lifespan, improve the surface quality of workpieces or rolled goods, and help dissipate heat at the processing or forming location. Advantages: Fully automatic operation Excellent filtration results without fleece consumption Minimal carryover of cutting fluid Dry cake discharge Low maintenance requirements Full-flow filtration Maximum lifespan of cutting fluid Option for emergency operation with fiber fleece The cleaned cutting fluid is supplied to the system pump (A) from the clean tank (B) of the processing machine (C). The contaminated cutting fluid is introduced into the dirt tank (E) of the folding belt filter system through the lifting stations. The internal processing of the system consists of two steps: “Filtration” and “Regeneration.”

Hinged belt filters, also known as folding belt filters, are used for cleaning contaminated coolant fluids in metal processing and rolling mill applications. Cleaned coolant fluids have longer service life, improve the surface quality of workpieces or rolled goods, and assist in heat dissipation at the processing or forming site. Advantages: High throughput capacity No backflushing required during regeneration Easy discharge of filter cake Short regeneration time Compatible with various plastic filter belts High and low-pressure flushing system Cost-effective Operation: The F.E.S. hinged belt filter incorporates a circulating plastic filter belt to meet the filtration requirements without disposal issues. A filter belt cleaning device is located below the filtrate discharge chamber. The opening and closing of the chambers are controlled by two pneumatic cylinders. The self-locking toggle lever mechanism keeps the chambers closed even in the event of a loss of compressed air.

Vacuumfilters are used for the cleaning of contaminated cutting fluids in metal processing and rolling mill applications. Clean cutting fluids lead to longer tool life, improved surface quality of workpieces or rolled goods, and efficient heat dissipation at the processing or forming point. Advantages: Compact size Excellent filtration results Low installation effort Low maintenance requirements Affordable price Optional configuration without consumable filter fleece, with continuous filter belt, and washing device Significantly lower consumption of filter fleece compared to gravity filter systems during challenging filtration tasks and fleece operation Operating Principle: The contaminated cutting fluid flows through a piping system (1) and an inlet distributor (11) into the dirt chamber (2) of the underpressure filter tank.

Pressure belt filters are used for cleaning contaminated cutting fluids in metal processing and rolling mill applications. Cleaned cutting fluids have longer lifespan, improve surface quality, and contribute to heat dissipation at the processing or forming point. Advantages: High throughput capacity No backwashing during regeneration Easy discharge of filter cake Short regeneration time Compatible with various plastic filter belts High and low-pressure rinsing system Affordable price Operation: The F.E.S. pressure belt filter addresses the need for filtration without disposal issues by utilizing a standard feature of a circulating plastic filter belt. A filter belt cleaning device is integrated into the head section of the belt filter. The closing mechanism of the sealing flaps, lowered pneumatic cylinders, and movable protective covers ensure a low height for easy installation and operation.

EGE inductive sensors for high mechanical loads still work trouble-free even after 10 impacts of 8 Joule. The sensor protected by a solid stainless steel sleeve is thus particularly resistant to shock and vibration. They are ideal for areas where standard sensors could be damaged mechanically. EGE offers variants resistant to high pressure cleaning with protection class IP 68/IP69 for use at temperatures up to 110° C and contamination-resistant sensors with PTFE coating. The proximity switches are based on the proven inductive principle and switch con tactless when a metallic object moves close. The sensors are particularly suited for heavy duty use, for example in metal processing, during welding and in mobile machinery.

ODE infrared detectors detect the infrared radiation of hot objects from 300° C to 2000 ° C. EGE ODE infrared detectors are designed for use under extreme conditions up to 350° C with optic fibre cables and attachment optics. The sensors provide a 4...20 mA output and have an additional freely adjustable switching threshold for the PNP switching output or relay output. The detectors are, for example, used to measure and monitor process temperatures in e.g. metal processing or glass manufacture.

The POWDRYER™ PD08 metal powder dryer is used to dry inorganic metal powder for the complex additive manufacturing (3D printing) process. It corrects the manufacturer’s fluctuating metal powder qualities, thus optimizing the metal powder’s flowability. It also reduces the number of air inclusions in finished workpieces. Significantly higher material densities are the result. Fields of application > Particularly for metal printing products where maximum strength is required > For the printing of alloys of aluminium, titanium, tool steel, etc. > Special tools for the metal-processing industry, machine and system engineering, prototype development, and more > Aviation, aerospace, and automotive industries, plus medical and dental technology

Thermal imaging system based on the Raytek MP150 infrared linescanner Automatic temperature and quality monitoring in continuous web processes Detect thermal problems early Faster product changes and reduced setup time Communicate with process control system via OPC Reduce scrap APPLICATIONS Plastics, metals, paper, and building industries, combustion prevention, hotspot detection, flat and float glass production, automotive, food processing and numerous other industrial applications FEATURES Onboard Ethernet TCP/IP communication Product specific configurations or “recipes” Custom measurement sectors Optional analog and digital outputs for each sector Analog outputs 3 x 4 – 20mA PC-independent alarm output Visualisation on PC Software supports English, German, French, Finnish, Dutch and Italian languages

DATAPAQ temperature profiling systems comprise data loggers, thermocouples, thermal barriers, and analysis software. The DATAPAQ TP3 logger is used with DATAPAQ Furnace Tracker, DATAPAQ Kiln Tracker, and DATAPAQ Oven Tracker systems. Features: 10 or 20 thermocouple channels Reset/download via Bluetooth with short range telemetry capability (up to 5 meters) High accuracy: ±0.3 °C (±0.5 °F) Onboard memory service log for remote diagnostic and rapid on-site service Standard USB data cable available in local markets Radio frequency (RF) telemetry or hardwired data acquisition for monitoring in real time Three user-replaceable battery types for operation in normal and high ambient temperatures ‘Multiple events’ allows variable sampling intervals during a run – ideal for water and gas quench processes Multiple run capability allows storing up to 10 runs before downloading into separate .paq files Sampling intervals down to 0.1 seconds to collect maximum data

The Raytek Raynger 3i Plus handheld infrared thermometer is designed to meet process performance requirements in industrial applications, including highly demanding hot environments in primary and secondary metal processing, as well as petrochemical and power plant operations. The rugged pyrometer withstands a 1m (3.2ft) drop test and provides a longer operational cycle for up to 24 hours when powered with rechargeable batteries. Its intuitive user interface enables easy parameterization and ‘on-site’ display of data analysis and trending, as well as fast and easy data transfer to a PC or smartphone using USB or Bluetooth. It features a high 250:1 optical resolution, which ensures accurate temperature readings at longer distances. Heat resistant “Red Nose” warning detector ensures operator safety and efficiency. Dual laser and scope sighting, visible even against "red hot" backgrounds, make this IR thermometer a perfect choice for hot temperatures applications.

Temperature range: 250 °C to 3200 °C 4-year warranty Durable IP65 (NEMA4) housing Manual Variable focus Sighting options: Laser through the lens and Visible through the lens Video Camera through the lens and Visible through the lens LED through the lens and Visible through the lens LAN/Ethernet interface with PoE for sensor communication (ASCII, Video, and Webserver) Profinet interface option Programmable relay output Fail-safe alarm Isolated analog input/output Rugged stainless-steel housing Dirty-window alarm Endurance software for remote configuration, remote monitoring and field calibration Single or two color models available APPLICATIONS Metals processing: molten metal/forging, hot rolling mills, rod/wire mills Heat treating & annealing Induction heating Lightbulb and halogen lamp production Glass melting Semiconductor furnaces Cement & lime kilns Refuse burning Carbon graphite production Foundry & welding Rubber & thick plastic

Power Jet dissolves pollutions like: oils, greases, resins, silicon, residues of anti-corrosion agents, colorbatches, etc. Power Jet dissolves nearly all kinds of label adhesives. It evaporates without residues.

Cleaner ES dissolves pollutions like: oils, greases, waxes, polymer residues, resins, colorbatches, flame-retardants, etc. Cleaner ES dissolves cyanoacrylate, label- and anaerobic-adhesives. Cleaner ES is well-suited to pre-treat gasket- and adhesive-joints.