Process automation - Import export

CNC milling is an automated machining process used to manufacture 2D and 3D parts by removing material from raw stock . This process is used in various industries such as aerospace, automotive, and industrial equipment to produce a wide range of parts, including gears, shafts, brackets, and housings .The precision and accuracy of CNC milling make it an ideal process for producing complex and high quality parts .It can produce parts of nearly any shape from soft metals like aluminum, harder metals like steel, and plastics such as acetal...

We offer the full range of solutions for process automation tasks implemented with Foundation™ fieldbus and PROFIBUS-PA: The portfolio includes power supplies, power conditioners, multibarriers as well as junction boxes in IP20 and IP67. The range also includes passive connectivity products such as fieldbus cables, field distributors and terminating resistors. The components are suitable for use in harsh environments and can directly be mounted on the machine or in the process.

Our modular fieldbus and remote I/O-systems offer a comprehensive range of solutions for factory and process automation with interfaces for the fieldbus protocols PROFIBUS-DP, DeviceNet™, CANopen, Modbus TCP, Ethernet/IP™ and PROFINET. excom® is a remote-I/O-system in IP20 for Ex and non-Ex areas. You can plan and implement tailor-made solutions for the I/O IP20 area with the universal BL20 bus terminal system. The modular IP67 fieldbus systems BL67 and piconet® can be mounted directly in the field.

With a fixed storage tray, the ProFeeder Light palletizing robot from EasyRobotics is ideally suited for automated processes of small series. A cost-effective application that sets new standards in precision machining when combined with a robot from Universal Robots. Equipped with special software and the help of UR+ Caps, set-up times as well as machining times can be greatly reduced. In addition, employees can concentrate more on more important activities and increase productivity.

With the new intelligent OnRobot screwdriver for light industrial, cooperation and assembly robot you can easily automate processes. Intelligent error detection and handling of multiple screw sizes ensures consistent results and drastically reduces your cycle time. Seamless integration with the robot of your choice. For example Universal Robots, Nachi, Doosan, Yaskawa, TM Robot, Kawasaki, ABB, Kuka, Hanwha, Fanuc. Functionality Due to the simple connection of the screwdriver and the operation and programming via the own URCap (only applies to Universal Robots) the grippers are ready for use in the shortest time. In addition, the connection time is reduced by the OnRobot quick-change system Quick Changer and Dual Quick Changer.

The ProFeeder Compact from EasyRobotics is a robust robotic cell with compact dimensions that can be easily moved in your production. The ProFeeder Compact is placed separately in front of the machine to be operated. Then an ER Work or an ER Pedestal is positioned in front of the machine. The robot is located on the ER Work / ER Pedestal. The robot now takes workpieces from the ProFeeder Compact and loads and unloads the machine. It then loads the workpieces back into the ProFeeder Compact. This results in advantages for you, such as more space in your production, quick adaptability for different workpieces and a mobile robot cell. Thanks to the simple design of the drawers of the ProFeeder Compact, workpieces of various sizes and lengths can be processed without major changeover work.

LIPP® Welded Tanks offer the ideal storage solution for a wide variety of media. Tanks are produced by means of an automated welding process specially developed by LIPP® and can be constructed individually in diameter in volumes of 50 to 10,000 m³ according to the application. LIPP® offers a corresponding selection of metallic materials suitable for use with storage media ranging from drinking water and foodstuffs to ethanol or oil. These materials range from a variety of different steel grades to highalloy stainless steels. The automated process meets the highest quality standards. LIPP® Welded Storage Tanks can be produced within a short time, either on site in the open air or inside a building.

An experienced, in-house team of test and analysis specialists stands for the peak of quality – product-specific and exactly as you, the customer, desire it. To ensure quality in serial manufacture early on and guarantee a frictionless start of production, test equipment is incorporated into manufacturing processes and automated production lines. Placement tests, checking the electrical and software functionality, launch tests – depending on your individual requirements and your component, we will develop a test strategy and tune the tests to fit with each other. Our comprehensive test development methodology accelerates processes running all the way to the delivery of your product and reduced testing costs.

An experienced, in-house team of test and analysis specialists stands for the peak of quality – product-specific and exactly as you, the customer, desire it. To ensure quality in serial manufacture early on and guarantee a frictionless start of production, test equipment is incorporated into manufacturing processes and automated production lines. When planning tests, we work to your test specifications or develop a cost-optimised, efficient concept. In our tests, we simulate real usage conditions. In this way, we make sure that devices, systems or components will function correctly. Quality management at PRUFREX also includes developing efficient testing strategies.

The Dymond DSV Sideshooter provides reliable detection of foreign objects in upright tall packaging. The compact, hygienic design, interfaces and reliable image processing at high speeds allow for efficient integration into automated production processes.

Aqueous forging lubricant for hot- und warm die forging and extrusion Properties and Advantages • universal product for a wide range of application, especially deep cavity forging • film withstands several strokes from the hammer (up to 3) • replacement for saw dust thus improved die life, no smoke and increasing process reliability • automation possible = improved work environment • above average release property (effective expulsion) during the metal forming process • improved tool life (reduced wear) due to immediate formation of a heat-resistant and a protective film • excellent metal flow • perfect accuracy of the components produced, no build-up of inorganic residues • economical in use

mainSENSOR is based on an innovative measuring principle, which has been developed by Micro-Epsilon in order to combine the advantages of both inductive and magnetic sensors. Magneto-inductive sensors are frequently used as alternative to inductive sensors and proximity sensors in process automation, the packaging industry and in machine monitoring. Measuring the distance to a magnet which is fixed at the measurement object, the sensor outputs a continuous, linear signal. As different strength magnets are applied, measuring ranges of between 20 mm and 55 mm can be achieved. However, in order to adapt the measuring range, it is only necessary to change the magnet.

Micro-Epsilon offers a large range of inductive sensors for displacement and position measurement from conventional LVDT sensors and inductive sensors with integrated controller to customer-specific high-volume versions. The induSENSOR displacement sensors from Micro-Epsilon are used in automated processes, quality assurance, test rigs, hydraulics, pneumatic cylinders and automotive engineering.

The Dymond S side shooters offer reliable detection of foreign objects in tall, upright packaging. The compact hygienic design, interfaces and reliable image processing at high speeds allow for efficient integration into automated production processes. Reliable inspection with a high throughput Maximum safety through multi-sided radioscopy opens up new possibilities in product design Seamless integration and installation Quick and easy cleaning thanks to the hygienic design Industry 4.0 ready

The Dymond D side shooters offer reliable detection of foreign objects in tall, upright packaging. The compact hygienic design, interfaces and reliable image processing at high speeds allow for efficient integration into automated production processes. Reliable inspection with a high throughput Maximum safety through multi-sided radioscopy opens up new possibilities in product design Seamless integration and installation Quick and easy cleaning thanks to the hygienic design Industry 4.0 ready

An experienced, in-house team of test and analysis specialists stands for the peak of quality – product-specific and exactly as you, the customer, desire it. To ensure quality in serial manufacture early on and guarantee a frictionless start of production, test equipment is incorporated into manufacturing processes and automated production lines. Test contacts on the circuit board, produced for just this purpose, are contacted by fine, spring-loaded test pins. Depending on the series size, the in-circuit test can take place manually or in an automated fashion. In combination with other test processes, including tests without test contacts, over 90 percent of all errors can be detected.

Bent wire parts represent a separate part of our production range. Bent parts differ from springs such as extension springs, compression springs and wave springs in terms of how they are produced. This type of spring is not only processed with automated machinery, but also involves a considerable amount of special handling, which we perform using our range of state-of-the-art equipment. Precision production with our high-tech machinery: Our range of machinery with an in-house toolmaking workshop enables three-dimensional bent parts to be produced with a wide variety of forms and with specialised finishes applied to the ends. Our range of machining processes includes: Bevelling, embossing, thread cutting, thread rolling, turning and milling. For bent wire parts, both CNC bending and mould-based bending are possible as production solutions.We process wire thicknesses of 0.20 to 8.00mm.Tool-based: 0.50 to 8.00 mm. Coating of part surfaces: Oiling, Vibratory finishing, Galvanisation.

LIPP drinking water tanks for water supply companies are offered together with our project partner Kurz Leitungsbau GmbH. In doing so, we meet the highest standards applicable to the supply of drinking water, from planning and conception up to construction. Our automated welding process for high alloy stainless steels based on the LIPP System enables us to offer tanks with a maximum volume of 10,000 m3. In addition, on site production “off the production line” enables construction to be completed within the shortest possible time. Optimum quality thanks to automated welding process Material savings and additional stability thanks to circumferential profile Short construction times thanks to mechanised production Easy to maintain and clean Low investment and maintenance costs Can be set up indoors or in the open air Turnkey complete solution or components

IN STEEL AND STAINLESS STEEL FROM 50 – 10,000 M3 LIPP welded storage tanks offer the ideal storage solution for a wide variety of media. Tanks are produced by means of an automated welding process specially developed by LIPP and can be constructed with steplessly adjustable volumes of 50 to 10,000 m³ according to the application. LIPP offers a corresponding selection of metallic materials suitable for use with storage media ranging from drinking water and foodstuffs to ethanol or oil. These materials range from a variety of different steel grades to high alloy stainless steels. The automated process meets the highest quality standards. LIPP storage tanks can be produced within a very short time, either on site in the open air or inside a building. The special circumferential profile ensures additional stability compared to conventional processes. KEY BENEFITS Three different welding processes based on the LIPP system and adjusted to the application

Special mechanical engineering - unique, individual, tailored For the plant, machine and special machine engineering sector, we manufacture ■ custom-made components ■ casings and coverings ■ machinery racks ■ noise-protection cabins ■ complete assemblies Thanks to our vertical integration combined with a large material storages, we are realizing shortest throughput time for your projects on highest quality level. We serve numerous sectors like the rubber industrie, steel processing industry, automation technology, consumer goods industry, energy industry and any other branches where individual steel, stainles steel and aluminium components and assemblies are needed. Whether you want custom-made components or ready mounted and suface-finished overall systems, we do it for you!

The semicontinuous TFi3000 for industrial use is not a compromise, but rather the combination of the benefits of two entirely different systems! It permits smoke, heat and cold treatments in a single production step. Automated work processes lower your operating costs while at the same time increasing production capacities. Efficient combination of Ti3000 & IKi3000 Production justintime, controllable and reproducible work processes Much lower germ formation and contamination – for longer durability Automatic transport system Producing, packaging and delivery in a very short time Lesser demand of cold storage capacities Higher trolley capacity as comparable floor conveyor systems by low construction

The TF3000 combines the Turbomat T3000 and the intensive cooling system IK3000 in a single closed system. This means one thing most of all Best output per chamber part for the shortest process times. The automated transport system not only reduces operating costs, but also increases production capacities in the system. Maximum output per chamber part Production justintime, controllable and reproducible processes Much lower germ formation and contamination – for longer durability Automatic transport system Producing, packaging and delivery in a very short time Lesser demand of cold storage capacities Higher trolley capacity as comparable floor conveyor systems by low construction

The RESISTOMAT® model 2329 is particularly suitable for fast measurements of low resistances in automated processes. Up to 50 measurements per second can easily be performed. The device complies with the latest CE guidelines and is designed for laboratory use as well as heavy-duty industrial applications. A 2-fold and 4-fold comparator with switching outputs has been included for classifi cation and selection; this feature is particularly useful for serial tests. One special application involves the measurement of contact resistances (dry-circuit measurement); the load voltage in this case is limited to 20 mV in order to prevent fritting (DIN IEC 512). The RS232 (standard) and IEEE488, USB and Ethernet (option) computer interfaces allow the set-up of fully automatic testing stations. The PLC interface allows easy integration into your production process control.

VisioPointer® reliably automates inspection processes in food packaging lines using leading vision technology and multiple inspection types. Its intuitive interface and intelligent data usage allow operators to ensure product quality, reduce waste and downtime, and optimize the production. As a plug and play vision solution, VisioPointer® makes thorough quality control achievable for any food manufacturer with easy implementation, operation and maintenance.

SCHMIDT Zerspanungstechnik has already become many customers' system partner of choice We provide complete mechanical engineering solutions: Whether you want to modify or upgrade existing systems, optimise manufacturing processes or automate your production: Our expertise in mechanical engineering enables us to come up with the ideal solution for you. We support you throughout the entire production process - even as your system partner if you wish: We listen to your ideas; we draw, design, engineer, build and even surface finish the new product that is destined to go into service as a machine, jig or tool at your site. We have clear organisational structures and work processes: Our qualified staff, who not only have many years of experience, but also undergo continuous training to ensure that they are always up to date, ensure that everything runs smoothly.

EGE flow sensors without integrated Amplifier permit the space-saving flow measurement on site and the comfortable setting of the limit value using separate amplifier, e.g. within a control cabinet. The measurement takes place without mechanically moving parts using a thermal measuring element. The current flow state is displayed at the amplifier using LEDs. The sensor can be exposed to high temperatures. The devices are used wherever a safe, robust and low-maintenance monitoring of flow values is required. This includes e.g. cooling circuit monitoring, monitoring of the flow rate of process fluids, monitoring of metering processes or also for pump protection in process and factory automation.

Optimise your production process by automating the supply of your laser system. With our flexibly configurable and scalable robot systems, your jobs will be done quickly and accurately. Fully automated process operation The table already loaded with the new material will be released through a digital signal. Once the working process on the second table is completed, the change will start fully automatically. The new material is cut automatically while the robot will unload the finished work pieces, parallel to the cutting process and without downtimes.

An increase in productivity thanks to loading and unloading during the cutting process Workpiece removal during the cutting process at the collecting table possible The material feed is stretching-free Accurate placement of the workpiece through automatic edge control with the Feeding Unit Optional camera recognition system for automated processing Optional marking systems (e. g. Ink Marker) Processing of very large formats by edgeless continuation of cuts possible.

The semi-automatic labeling machine TNC-R was developed for the all-round labeling of tubes. Small batches can be labeled quickly and precisely with the labeller. The tubes are placed manually in the labeling system. As soon as the 2-hand operation is activated, the automated labeling process starts. The product is rotated and shifted, then the wrap-around label is applied exactly to the product. A printing unit can be integrated for individual labeling of the tubes. You can easily print the labels yourself inline. The integration of a printing unit is suitable, for example, for laboratory tubes or sample vessels that have to be provided with individual data.