Precision gears - Import export

Can purchasing with logistics from Asia still be calculated and planned? Is just-in-time still feasible with functioning supply chains from India and China? Transport times and costs too high? We are looking for colleagues in the industry and manufacturing companies from gear construction. We offer our contract work for series production and project-related orders. ZWP is one of Germany’s largest independent contract manufacturers for transmission parts and mechanical engineering. Summary of our production: Internal toothed rings Gears Toothed couplings Shaft pinions ... Other types of production on request. We manufacture according to customer drawings. ZWP has it´s own hardening facility. This saves time and costs in the manufacturing process. Unpredictable delivery times with rising transport costs and long processing times in container ports make production in Europe attractive again. "Made in Europe" instead of "Made for..." We speak fluent English.

Precision gears since 1969 ! ZWP manufactures large gears, sun wheels, sun pinions and gear rings for planetary gears and many more fields of transmission. We already supply international renowned customers. Precision articles for industrial use. ZWP is one of Germany’s largest independent contract manufacturers for transmission parts and mechanical engineering. Summary of our production: Internal toothed rings Gears Toothed couplings Shaft pinions ..and many more Other types of production on request. We manufacture according to customer drawings. We already supply renowned companies and export worldwide even to the U.S. and S.-A. ZWP has it´s own hardening facility. This saves time and costs in the manufacturing process. References to our customers in the industry on request. ZWP looks forward hearing from you. We speak fluent English.

ZWP is one of the leading independent manufacturer in Germany for gears, pinions and rim gears. We supply already well-known manufacturers for gear boxes. We are looking forward getting intouch with you to have a conversation about possibilities for your supply. Sectors of our (international) customers are: Mining, Oil, Offshore, rail and ship transmissions, industrial transmissions, and many more fields of applications. Overview about the capabilities: Gears internal and external toothed hardened and grinded Module 2 – 50 mm Diameter 100 – 2,000 mm Internal toothed rings / rim gears hardened and grinded Module up to 20 mm - more on request Diameter 100 to 1,800mm Pinions and shafts internal and external toothed hardened and grinded Module 1 – 50 mm Diameter 50 – 500 mm Length up to 1,500 mm Hardening and balancing inhouse possible Cooperation with companies for special manufacturing of gears and pinions etc We speak fluent English.

Design Gear – The customised special gearbox For everyone who expects more: special gearboxes from the specialist. We provide gear solutions for your individual performance requirements, including designs, tooth developments, prototype manufacture, extensive tests and documentation, right up to the delivery of the series. Our customised gears include: Single-stage bevel gears as control or reverse gears Labyrinth-sealed gears with a degree of efficiency of > 98% High temperature gears for ambient temperatures of up to 300°C Saw drive gears Test station gears with output speeds of up to 12000 min -1 Double gears with two transmission ratios Robotic gears Spur gears High precision gears And much more

For everyone who expects more: special gearboxes from the specialist. We provide gear solutions for your individual performance requirements, including designs, tooth developments, prototype manufacture, extensive tests and documentation, right up to the delivery of the series. Our customised gears include: Single-stage bevel gears as control or reverse gears Labyrinth-sealed gears with a degree of efficiency of > 98% High temperature gears for ambient temperatures of up to 300°C Saw drive gears Test station gears with output speeds of up to 12000 min -1 Double gears with two transmission ratios Robotic gears Spur gears High precision gears And much more

Forget everything you know about miniature gears. Dimensions, weight, precision – the new Power Gear Miniature sets new standards. PowerGear Miniature has a sensationally small installation size, an extremely light-weight aluminium housing, maximum performance and precision as well as many other advantages. The unique design of PowerGear Miniature will open up a vast range of applications in drive technology. miniature gear for maximum precision low backlash and high transmission accuracy case-hardened bevel gear tooth system friction-locked shaft-and-bevel-gear fit energy-efficient through high level of efficiency of 98% extremely light-weight aluminium housing maintenance free through synthetic oil

Universally applicable wire-actuated encoder with measuring lengths of max. 6000 mm, robust construction as well as precise and safe wire guidance, geared up for attaching the most diverse types of rotary encoders with a 58 mm standard flange. Robust design. Easy mounting. Measurement lengths up to max. 6000 mm. Incremental or absolute encoder. Housing made of aluminum and plastic. High flexibility thanks to free choice of rotary encoders with 58 mm standard flange. Various wire types.

Strong plasmaburned back plate provides smooth and straight operation Removable and adjustable hub disk Fast and precise expansion via bevel gear with exceptionally wide ranges, allows clamping of all internationally common coil sizes From 1000 kg capacity equipped with lever type expansion Alternatively with guide rod coil fixation instead of expansion system (mainly for pallets) Pneumatic hold down arm Motorized pivoting Electropneumatic brake system Larger mandrel segments Traveling feature Different loading heights Various expansion ranges Different back plate sizes Loop control systems

Effortless 180° rotation via foot pedal and automatic mechanical locking Optional sensory position readout Strong plasmaburned back plate provides smooth and straight operation Removable and adjustable hub disks Fast and precise expansion via bevel gear with exceptionally wide ranges, allows clamping of all internationally common coil sizes LHD Series PullOff Reel with manually adjustable brakes LHDM Series Payoff Reel with threephase motors for start / stop operation LHDR Series Payoff Reel with threephase motors and frequency inverter for continuous operation Pneumatic hold down arms Electropneumatic brake systems Larger mandrel segments Conical mandrels Traveling feature Different mandrel heights Various expansion ranges Different back plate sizes Loop control systems...etc.

Strong plasmaburned back plate provides smooth and straight operation Removable and adjustable hub disk Fast and precise expansion via bevel gear with exceptionally wide ranges, allows clamping of all internationally common coil sizes LH Series PullOff Reel with manually adjustable brake LHM Series Payoff Reel with threephase motor for start / stop operation LHR Series Payoff Reel with threephase motor and frequency inverter for continuous operation Pneumatic hold down arm Electropneumatic brake system Larger mandrel segments Conical mandrel Traveling feature Different mandrel heights Various expansion ranges Different back plate sizes Loop control systems Double End Coil Reels w 180° turning radius Horizontal Coil Reels Recoilers Custom Layouts and Features

System Solutions for Rack and Pinion Applications As a supplement to the well-known gearbox product ranges, MS-Graessner offers system solutions in the field of rack and pinion applications for mechanical and plant engineering. The DynaGear, KS-TwinGear, DynaGear DG and DynaGear PL systems consist of precise system components developed for automation technology. These include: low-backlash precision gearboxes spur gears toothed racks lubrication systems 4 sizes from T2B= 53 Nm to390 Nm Feed forces up to 11 kN 2 precision classes Input speeds up to n1max = 6000 min-1 Feed speeds up 6 m/s Gear ratios from 5:1 to 15:1 Spur gear modules from to m2 bis m4

System Solutions for Rack and Pinion Applications As a supplement to the well-known gearbox product ranges, MS-Graessner offers system solutions in the field of rack and pinion applications for mechanical and plant engineering. The DynaGear, KS-TwinGear, DynaGear DG and DynaGear PL systems consist of precise system components developed for automation technology. These include: low-backlash precision gearboxes spur gears toothed racks lubrication systems With planetary gear output flange 3 sizes from T2B= 53 Nm to 210 Nm Feed forces up to 8 kN 2 precision classes Input speeds up to n1max = 5000 min-1 Feed speeds up to 6 m/s Gear ratios from 5:1 to 15:1 Spur gear modules from m2 bis m4

System Solutions for Rack and Pinion Applications As a supplement to the well-known gearbox product ranges, MS-Graessner offers system solutions in the field of rack and pinion applications for mechanical and plant engineering. The DynaGear, KS-TwinGear, DynaGear DG and DynaGear PL systems consist of precise system components developed for automation technology. These include: low-backlash precision gearboxes spur gears toothed racks lubrication systems 8 sizes from T2B = 225 Nm to 11250 Nm Feed forces up to approximately 200 kN 3 precision classes Input speeds up to n1max = 8000 min-1 Feed speeds up to 4 m/s Gear transmission ratios from 15:1 to 75:1 Spur gear modules from m2 to m8

System Solutions for Rack and Pinion Applications As a supplement to the well-known gearbox product ranges, MS-Graessner offers system solutions in the field of rack and pinion applications for mechanical and plant engineering. The DynaGear, KS-TwinGear, DynaGear DG and DynaGear PL systems consist of precise system components developed for automation technology. These include: low-backlash precision gearboxes spur gears toothed racks lubrication systems 8 sizes from T2B= 53 Nm to 2160 Nm Feed forces up to approximately 35 kN 3 precision classes Input speeds up to n1max = 8000 min-1 Feed speeds up to 10 m/s Gear ratios from 3:1 to 100:1 Spur gear modules from m2 to m6

The BaCo 1800 is a fully automated foil application and sealing machine, suitable for plastic, tin or glass containers. mobile base frame feed conveyor with feed control synchronised star wheel stand with receptacles for the containers as form parts adjustable outer ring for guiding containers through the machine sequence foil magazine for stackable pre-cut Ballerstaedt seals pneumatically driven foil dispenser with a precise, maintenance free 180° reverse gear for removing the seals from the magazine, applying them to the sealing edge and fixing them with a pre-sealer sealing station for closing the containers with regulation of the sealing temperature, pressure and time for optimal setting of the seal parameters, conductive, optional also inductive exit conveyor for the containers central height adjustment of the magazine plate to adjust it to the respective container height all-over protective coating control panel with electrical supply unit

The BaCo 1800 is a fully automated foil application and sealing machine, suitable for plastic, tin or glass containers. • mobile base frame • feed conveyor with feed control • synchronised star wheel stand with receptacles for the containers as form parts • adjustable outer ring for guiding containers through the machine sequence • foil magazine for stackable pre-cut Ballerstaedt seals • pneumatically driven foil dispenser with a precise, maintenance free 180° reverse gear for removing the seals from the magazine, applying them to the sealing edge and fixing them with a pre-sealer • sealing station for closing the containers with regulation of the sealing temperature, pressure and time for optimal setting of the seal parameters, conductive, optional also inductive • exit conveyor for the containers • central height adjustment of the magazine plate to adjust it to the respective container height • all-over protective coating • control panel with electrical supply unit

Continuous generating grinding is one of the most productive technologies to grind high precision gear tooth flanks. KAPP manufactures dressing tools in positive and negative electroplated version. Highest flexibility can be achieved with form rolls for topological dressing. For the so called “flexible dressing” the tools are designed to dress worms for different workpieces with one tool, while the tip of the worm is dressed separately. For serial production there are profile rolls with integrated tip dresser in a workpiece specific manner also for grinding of well defined gear root area. Most productive for high volume are multi-ribbed diamond profile rolls made in a negative electroplating process.

The integrated gearbox/pinion combination provides the best technical coordination for rack and pinion drives. Numerous solution options provide high dynamics and high load-bearing capacities at the same time because of the precision gearing. Our PSN embodies pure progress: Its innovative helical teeth safeguard low-noise operations. This precision planetary gearbox minimizes vibrations, and therefore increases the quality of your workpiece surfaces even under the highest bearing loads.

The integrated gearbox/pinion combination provides the best technical coordination for rack and pinion drives. Numerous solution options provide high dynamics and high load-bearing capacities at the same time because of the precision gearing. Thanks to its standardized flange interface, our PSFN can be installed easily and reliably. Our Neugart-designed helical teeth makes additional noise absorption measures absolute. Thanks to its high tilting moment, you may demand the utmost from this precision planetary gearbox.

The integrated gearbox/pinion combination provides the best technical coordination for rack and pinion drives. Numerous solution options provide high dynamics and high load-bearing capacities at the same time because of the precision gearing. Our PLFN features a standardized flange interface for ease of installation. The straight-teeth precision planetary gearbox has been designed for the highest performance and torque. Its high tilting moment delivers the best performance even under the highest radial and axial forces.

Our PLFN features a standardized flange interface for ease of installation. The straight-teeth precision planetary gearbox has been designed for the highest performance and torque. Its high tilting moment delivers the best performance even under the highest radial and axial forces.

Thanks to its standardized flange interface, our PSFN can be installed easily and reliably. Our Neugart-designed helical teeth makes additional noise absorption measures absolute. Thanks to its high tilting moment, you may demand the utmost from this precision planetary gearbox.

Our PSN embodies pure progress: Its innovative helical teeth safeguard low-noise operations. This precision planetary gearbox minimizes vibrations, and therefore increases the quality of your workpiece surfaces even under the highest bearing loads.

Our straight-toothed precision planetary gearbox has been designed for the highest performance and torque. The prestressed tapered roller bearings in the PLN and the seal we have developed safeguard the optimal performance even against dust and water jets.

Our PSBN is the ideal combination of precision planetary gearbox and efficient bearing technology. It has been developed specifically for delivering the maximum performance at high speeds. Its helical teeth provide homogeneous synchronism and quiet running noise. Ratios: 3-100

The integrated gearbox/pinion combination provides the best technical coordination for rack and pinion drives. Numerous solution options provide high dynamics and high load-bearing capacities at the same time because of the precision gearing Our WPSFN is extremely light and easy to integrate thanks to its standardized flange interface. It achieves optimized synchronization with the spiral gearing and the helical-toothed planetary stage for the best surface qualities. The shortest right angle precision gearbox with integrated hollow shaft provides you with new structural solutions.

The integrated gearbox/pinion combination provides the best technical coordination for rack and pinion drives. Numerous solution options provide high dynamics and high load-bearing capacities at the same time because of the precision gearing Our WPSFN is extremely light and easy to integrate thanks to its standardized flange interface. It achieves optimized synchronization with the spiral gearing and the helical-toothed planetary stage for the best surface qualities. The shortest right angle precision gearbox with integrated hollow shaft provides you with new structural solutions.

Our WPSFN is extremely light and easy to integrate thanks to its standardized flange interface. It achieves optimized synchronization with the spiral gearing and the helical-toothed planetary stage for the best surface qualities. The shortest right angle precision gearbox with integrated hollow shaft provides you with new structural solutions.

The integrated gearbox/pinion combination provides the best technical coordination for rack and pinion drives. Numerous solution options provide high dynamics and high load-bearing capacities at the same time because of the precision gearing Thanks to its spiral teeth, our WPLN achieves the optimal synchronism for the best surface qualities. By minimizing vibrations, it runs uniformly and quietly. The precision right angle planetary gearbox features lifetime lubrication and can be mounted virtually anywhere.