Die forging - Import export

Drop-forgings of carbon and alloyed steel, nickel, duplex, titanium and superalloys like Monel® or Hastelloy®, Inconel®, Incoloy® for pressurized components like forged valves or valve parts like bodies and yokes or bonnets, flanges for boiler systems, fittings for piping, non-corroding parts for shipbuilding, marine technology, slings and lifting gear, hooks, eyebolts, nuts, chain links, military vehicles, transportation and defense. Every nut, bolt, and screw - forgings for harsh environments: forged valve bodies, bonnets, yokes and flanges, pipe connections, pressure applications like boiler parts, hoists, chain links, eyebolts, hydraulic components, corrosion and acid-resistant parts for chemical and fertilizer industries, as well as shipbuilding and drill equipment. Pressure equipment and nuclear power (valves, boilers, piping): PED 2014/68/EU, AD 2000-W0, ASME/ASTM, KTA, RCC-M Shipbuilding and maritime industry ABS, BV Marine & Offshore, DNV, LR Shipping, ClassNK

KB Schmiedetechnik manufactures forgings in Germany, made of European quality steel and special alloys. Drop forgings of stainless steel: corrosion-resistant, non-embrittling, seawater-suitable Drop forgings according to Pressure Equipment Directive PED 2014/68/EU, AD 2000-W0, KTA, EDF/Areva/RCC-M Boiler parts for boiler systems and vessels from former Alstom, Babcock/Borsig, CNIM, Mitsubishi/Hitachi (MHPS) and more. Keywords: Valves, valve parts, valve bodies, high-pressure valves, hydraulic valves, nuclear valves, safety valves, pipe flanges, boiler construction, pipeline construction, Y-pipes, forged pipe angles, fittings, fittings, fork pieces, pipe connections, Y-pieces, T-pieces, L-pieces, forged fittings Details: KB Schmiedetechnik, a drop forge in Western Germany, is manufacturing forgings for the construction of boiler systems including tube connections for piping like fittings, flanges and complex manifolds, offshore, marine, shipbuilding

KB Schmiedetechnik GmbH is a drop forge in West Germany, located between the historic “blade & metal region” Solingen and the “soccer city” Dortmund, specializing in small series production of safety-relevant closed die forgings from 200g to 130Kg unit weight of all steel grades and alloys according to following certifications and standards: pressure equipment: valves, boiler systems, piping PED 2014/68/EU, AD 2000-W0, ASME/ASTM, CNIM, Alstom, MHPS nuclear power/ atomic energy and plant construction KTA3201.1, KTA1401, AVS D 100/50, Siemens, EDF/Areva/RCC-M naval architecture/ shipbuilding and offshore/ ocean engineering, certified by • American Bureau of Shipping (ABS) • Bureau Veritas Marine & Offshore(BV) • Det Norske Veritas (DNV) • Lloyd´s Register (LR) • Nippon Kaiji Kyōkai (ClassNK) Examples: components and equipment like brackets, holders, chain links, hoists, lifting hooks, fasteners, pressure-bearing parts like valve bodies, pipe connections, gearwheels, ...

Our open-die forging presses play an important part among the forming presses. Siempelkamp supplies complete open-die forging presses equipped with manipulators and ancillary equipment such as lifting turntables and quite a number of additional components. Our presses operate reliably, fast and precisely, operating at pressing forces between 10 and 160 MN. The range of presses available comprise push-down or pull-down designs, two- or fourcolumn designs with oil-hydraulic or water-hydraulic drives. High-stroke frequency contributes to the eciency of these presses. Our customers produce bars, discs, rings, and anges from materials such as steel, high-alloy steel, nickel-based alloys, titanium, and aluminium on these presses. They prefer to order turn-key plants including integrated manipulators, turntable, die magazine, and die-changing system.

Gears are mechanical components and an essential part of many machines and are used in everything from piston engines to gearbox construction to agricultural machinery and wind turbines. Main gear types are: Spur and Pinion Gears: These gears have straight teeth and are the most common. They transmit rotational movements parallel to the axis and are found in gears, clocks and machines. Bevel Gears: These gears have tapered teeth and movement between non-parallel axes. They are used in differential gears of vehicles and in industrial machinery. Worm Gear: This combination of worm and worm wheel provides high gear ratio and is used in hoists, conveyors and other applications. Hydraulic The West German drop forge KB Schmiedetechnik GmbH produces forged gear blanks, piston parts and hydraulic components for a wide range of applications - from agricultural machinery and conveyor technology to engine construction, diesel generators to shipbuilding.

pressure equipment: valves, boiler systems, piping PED 2014/68/EU, AD 2000-W0, ASME/ASTM, CNIM, Alstom, MHPS nuclear power/ atomic energy and plant construction KTA3201.1, KTA1401, AVS D 100/50, Siemens, EDF/Areva/RCC-M naval architecture/ shipbuilding and offshore/ ocean engineering American Bureau of Shipping (ABS) Bureau Veritas (BV) Det Norske Veritas (DNV) Lloyds Register (LR) Nippon Kaiji Kyokai (ClassNK)

KB Schmiedetechnik GmbH is a highly certified West German drop forge, located in Hagen (Westphalia) - between the historic "blade & metal" region Solingen and the "soccer city" Dortmund - specializing in small series production of safety-relevant closed die forgings from 200g to 130Kg unit weight of all steel grades including duplex stainless steels, nickel based and titanium alloys. Examples are forgings for mechanical applications like brackets, holders, hoists, forged lifting gear, slings, hooks, chain links, special screws, nuts, gearwheels/ toothed/ cog wheels, forged pinions, and pressure parts like forged valves for hydrogen production and nuclear energy, as well as forgings for boiler systems construction. These include forged parts for boilers and piping like fittings, flanges, bifurcations, hose pipes, and forged boiler parts like header caps, end pieces, manifolds. KB Schmiedetechnik produces forgings for high pressure applications according to ASME, PED, KTA, RCCM.

KB Schmiedetechnik GmbH in Western Germany has decade long experiences in the production of forgings for the energy market. Examples: •Forgings for nuclear power plants and hydrogen technology •Forged valve parts for nuclear and hydrogen applications •Forges components for nuclear fission and fusion reactors •Non-standard flanges and fittings of stainless steel like 316L or duplex •Special materials resistant against neutron or hydrogen embrittlement •Acid-resistant forgings for molten salt applications like fluid reactors or solar thermal power plants. In addition to this KB hold 5 certifications for the international maritime industry: •American Bureau of Shipping (ABS) •Bureau Veritas Marine & Offshore (BV) •Det Norske Veritas (DNV) •Lloyds Register (LR) •Nippon Kaiji Kyōkai (ClassNK) Examples are forged parts for industrial valves, boiler and pipeline construction. This includes various valve components, pipe connecting elements and special flanges.

Within the frame of quality assurance, the forged pieces of this client have to be checked in an inline inspection with respect to several parameters: Inner and outer diameters, as well as the absence of surface defects have to be verified. Video of inline forgings inspection for dimensional accuracy and surface defects with QuellTech LaserScaner. Particular Challenges Manual inspection carried out until now turned out to be not reliable enough, particularly after an increase in production. The final rejection rate has seriously affected the productivity of the entire manufacturing process. A solution for a contactless inline inspection was needed. The QuellTech Solution A testing station including an index table has been designed. This configuration acts as a support for two QuellTech Q4-60 laser scanners, used for inspection of the parameters mentioned above.

Forged parts made of steel, stainless steel and aluminum including mechanical processing. Pressed brass blanks including mechanical processing, also on rotary transfer machines. Sintered parts made of sintered bronze, sintered porous brass and stainless steel. Filter elements for air, liquids and fuel made of sintered ball material or mesh.

Forgings have a grain flow, like the fiber structure of wood, caused by plastic deformation during the forging process. Proper orientation of grain flow improves the physical properties of forged parts. Everyday examples for forgings are car wheel bolts or screw nuts. Further examples include all kind of fasteners and hoists including forged hooks, eyebolts, and chain links. Forgings are also part of complex assemblies like crawler track chains, articulation sockets for busses or trains, hydraulic systems and lifting gears, as well gearwheels (forged blanks), pinions, rollers, holders and supports. Made in Germany of European primary material KB Schmiedetechnik GmbH is a Western German drop forge, specialized in small series production of closed die forgings from 200g to 130Kg unit weight and up to 600mm length of all forgeable steel grades and superalloys according to: ISO 9001 + ISO 14001 ASME, PED, KTA, RCC-M ABS, BV, ClassNK, DNV, LR

Drop forging of steel produces components that endure extreme loads and stresses, ensuring exceptional structural integrity and consistent performance across various environments. This method offers superior reliability and cost-effectiveness across a wide range of sizes. The "grain-flow forging" process is unmatched in metalworking, eliminating internal gas pockets or voids that could lead to failures under stress or impact. As customers increasingly value impact and fatigue resistance for overall reliability, drop forging excels by enhancing impact strength through optimal materials and heat treatments. This improves the strength-to-weight ratio, allowing for reduced section thickness without compromising safety or performance, leading to significant cost savings over the product's lifecycle. KB Schmiedetechnik GmbH in Hagen-Westphalia near Dortmund Forgings made in Germany of European quality steel!

The German drop forge KB Schmiedetechnik GmbH is a pure supplier and produces drop forgings for the international valve industry, boiler and pipeline construction, as well as shipbuilding and marine technology with decades worth of experiences in forged nuclear and pressure parts including forgings for deep-cold environments and ultra-low temperatures such as: Cryogenic valves - low temperature valves for cryogenics KB Schmiedetechnik GmbH develops forgings for cryogenic applications like the handling of liquified gases with cryogenic gate, globe or check valves during the production, transport and storage of oxygen, nitrogen, argon, LNG or even hydrogen or helium down to -269°C (4 Kelvin above absolute zero!). Leak-proof forgings: corrosion-resistant, non-embrittling, seawater-suitables. Forged blanks or machined parts like valve bodies, flanges, fittings and various tube connection. Acid-resistant forgings of all stainless-steel grades and superalloys, e.g.

Forged components for nuclear reactors, boiler systems, piping Valves are pivotal in various industrial contexts. Forged parts designed for nuclear reactors, boiler assemblies, pipeline construction, and safety valves are crucial elements in various industrial applications. Safety valves, typically pressure relief valves, stand out as paramount safety features within most systems. Their primary function is to safeguard pressurized vessels like steam boilers, reactor vessels, and pipelines from potentially hazardous pressure surges. In the event, that pressure exceeds safe limits, these valves release trapped gases, vapors, or liquids either into the atmosphere or into designated manifold systems. The West German drop forge KB Schmiedetechnik GmbH in Hagen (NRW) boasts decades of proficiency in crafting drop-forged components tailored for pressure applications compliant with the Pressure Equipment Directive (PED) and for nuclear facilities adhering to KTA, AVSD, and RCCM standards.

• For fitting snap rings and retainer rings without finger holes for shaft retainers of any description • With opening spring • Made of tool steel, forged, oil-hardened

ASP’s "Forging – stamping" covers use fabrics coated on one or two sides (aramid based). This specific coating provides mechanical and thermal advantages that are needed for these processes (resistance to molten metal splashes, M1 fire protection class, high tear resistance, etc.). Covers that are tailor-made and repaired in our workshop provide the best protection for your robots.

In forging mills, rolling and gravity die-casting foundries, and steel finishing works, these machines provide the ideal answer for dealing with large dimensions. They are perfect for preproduction in tool and mold making factories, helping to save valuable milling time. The material support table is recessed in the foundation. Its low-level transition to the hall floor makes for simpler material handling. The moving saw frame can be positioned by axis control precisely at the point of cutting. Where no sawing is taking place, the table is freely accessible. This also allows space for a second piece of material to be loaded while the saw is cutting. This system helps reduce downtime between cuts and enhances productivity. Benefits of the Gantry Machines - Space-saving installation - Durable material support table - Simple positioning of the saw frame - Optional: blade guide with 90° rotation facility for vertical and horizontal sawing to allow notching of materials

The HCS MULTI-FLUID is a series of carbide circular saw manufactured by Eisele. The key highlights of the HCS MULTI-FLUID series include a firm base frame that is welded, a bigger scope of cutting, an arbitrary saw blade that is accessible to ensure maximum cutting scope that can reach up to 180 mm . The machine has a sturdy and robust base frame on which the combined sawing unit and material feed unit are mounted. This structure combined with a very robust machine design ensures a smooth sawing process with excellent cutting results and a long service-life of the saw blade. The Multi-Fluid system is excellent for high-alloy stainless steels and tool steels, nickelbasedalloys like Inconel and Hastelloy as well as titanium alloys. Depending on the requirements, the following cooling/lubrication components can be combined in a most effective way: — Coolant nozzles for wet processing — Micro-spraying device for minimum quantity lubrication — Cooling vortex tube for dry cutting

Our isothermal forging presses produce sophisticated, heavy-duty components for high-tech products. We furnish our customers with rst-class solutions including control systems for the ne-tuning of pressing speeds. Our presses are designed for high-precision applications indispensable in the aircraft/aerospace and medical engineering industries. The challenge here is to manage pressing speeds of 0.01 mm/s in controlled operation, which is ensured by our own electrical and hydraulic control engineering Siempelkamp also oers plants to be used for isothermal forging. They comprise the furnace, the feed manipulator, the forging press, the die heater, the hydraulic drive system and the entire automation technology. The plant control for isothermal forging presses monitors and documents the process parameters in compliance with the certication standards to be observed in the aircraft industry.

With press capacities between 15 and 500 MN, Siempelkamp's closed-die forging presses oer the optimal solution for numerous application areas. The optimal relationship between press dimension and press force oers our customers maximum benets. Best process and system parameters are the guarantee for high dimensional and repeat accuracy. Siempelkamp supplies hydraulic closed-die forging presses for many dierent application areas. According to the application area, guidance accuracy, cycle time, eccentricity, and speed are optimally adjusted with one another. Depending on the customers' requirement, Siempelkamp's closed-die forging presses are available in dierent designs - as push down and pulldown presses. If desired we can supply these presses as part of a complete solution, from the press segment to the forging plant.

Graphite-free lubricant for the forging of aluminium Temperature Range 130 °C to 380 °C Properties and Advantages • improved cleanliness of work environment (graphite-free) • reduced wear on tool surface due to the forming of an effective release film • good release of forgings • formation of a pressure resistant lubricating film • forgings can be painted and powder coated, downstream processes are trouble-free • alternative to graphite containing products

Forging lubricant for aluminium and non-ferrous metal Temperature Range 160 °C to 400 °C Properties and Advantages • promotes the metal flow during forming process resulting in optimal form filling and accurate, precise parts • perfect release • much cleaner forgings, hardly any residues • reduced cleaning effort • high surface quality • improvement of tool die life due to adhesion of protective graphites • various modifications available e. g. Graphitex® CR 25-9/14

Synthetic steel forging lubricant (graphite-free) Properties and Advantages • free from graphite • no smell emission during forging process caused by released organic propellants • good lubricating- and release properties • suitable for complex forgings • improved cleanliness of work environment • normally no problems occur in downstream processes