Abrasive media - Import export

iglidur® W300: The endurance runner The specialist for extremely high wear resistance, also for rugged shafts or especially abrasive environmental media. Attain maximum holding times in your applications with iglidur® W300. Dimensions according to ISO 3547-1 and special dimensions. iglidur® W300 is available as cylindrical bearings, plain bearings with flange and thrust washers. For extremely high service life in continuous operation Low friction value Extremely high wear-resistance Suited for rough shafts and stainless steel shafts Dirt resistant

FLUX air-operated diaphragm pumps are self-priming and protected against dry running. The pumps are distinguished for their versatility and can be used for virtually all types of media. Available in heavy duty (RFM) or injection-moulded/cast (FDM) version for a huge diversity of applications they are designed for high pressures of up to 8 bars and in addition to other properties they are outstanding for their ease of handling. The 100 % start-up guarantee in every shut-down position guarantees reliability and safe operation. The flow is infinitely variable via the air pressure. In addition the flow rate is easy to calculate. As a result of the integrated silencer the compressed air-operated diaphragm pumps are low noise. In addition the pumps are low-maintenance, in particular if used for pure media.

FLUX centrifugal immersion pumps are used when larger flow rates, continuous running or special immersion lengths are required. They are especially suitable for pumping and circulating aggressive and abrasive media. There is a choice of different materials available depending on the chemical and thermal requirements. In addition sealless and horizontal versions are available. FLUX centrifugal immersion pumps are individually configured and manufactured according to the technical requirements in each case.

Glass pipe bends For conveying abrasive media or for high flow rates, we can supply you with glass pipe bends made from 3.3 borosilicate glass with a copper grounding strip. These have a service life at least 10 times longer than that of stainless steel pipe bends. made of 3.3 borosilicate glass leg extension 200 mm copper grounding strip attached at the outer radius

Universal expansion joints absorb axial, lateral and angular movement simultaneously. Installation is primarily in the low pressure area. Using a guide tube protects the metal bellows from abrasive media or flow-induced oscillations. The reaction forces caused by the internal pressure must be absorbed by sufficiently dimensioned anchor points.

Axial expansion joints compensate assembly tolerances and thermal longitudinal expansion in the direction of the tube axis. Depending on the design, they can be impinged with pressure internally and externally. Using a guide sleeve protects the metal bellows from abrasive media or flow-induced oscillations. The reaction forces caused by the internal pressure must be absorbed by sufficiently dimensioned anchor points.

For use in peristaltic pumps to transport aggressive media, abrasive materials, highly viscous liquids and foodstuffs in practically all industrial fields. Construction: Tube in light or dark special qualities for abrasive media, liquids to max. 80°C (NR) for drinking water (IIR) for oils, petrol, fuels to max. 80°C (NBR) for aggressive media to max. 120°C (CSM) for chemical media (EPDM) FDA-approved food quality Special fabric inlays Interior smooth, exterior smooth polished SIMON – peristaltic pump hoses are manufactured with special fabric inlays developed specifically for the application. This guarantees harmonious flexing with permanently stable cross-sections. With the dynamically adjusted elastomers mixtures the result is lower overpressing with perfect tightness and low working temperatures. This achieves exceptionally long service life. These hoses are polished with abrasive tools in special alloys. This method guarantees a homogenous surface microstructure of the...

The belt type is the preferred choice for large diameter ducts. Delivery available with insulation pre-installed for high temperature applications. Insulation depends on temperature level of the medium. Insulation is necessary to protect the expansion joint from abrasive media. Corners of rectangular expansion joint frames should be radiused. Delivered as open-end construction for site completion. The final splice will be made on site. The storage and installation instructions as well as the necessary adhesives are included with each shipment. Pre-assembled endless units are complete with appropriate steel components which may be in several parts depending on the size. KOREMA®’s “on-site service” is available for site supervision.

The complete handling hose system consisting of the hose and connector fittings. The robust multipurpose hose to handle highly abrasive media in all industrial fields. Suitable for a large number of customary fittings or available with built-in SIMON flange. Temperature resistant from –35°C to +80°C. Construction: Highly abrasion-resistant, antistatic tube Tension and pressure-resistant special fabric inlays Optional: Concealed steel spiral Optional: Embedded copper wire UV, ozone and weather-resistant cover Interior smooth, exterior fabric patterned Optional: Exterior corrugated *) Spiral hose version Other versions and dimensions on request.

To handle abrasive media at normal bending radiuses and high vacuum. The standard version for a large number of very different applications in hydraulic or pneumatic transport. Temperature-resistant from –35°C to +90°C. Construction: Abrasion-resistant, antistatic tube Optional: Embedded copper wire Tension and pressure-resistant fabric inlays Concealed steel spiral UV, ozone and weather-resistant cover Interior and exterior smooth, fabric patterned Sold by the roll or in fixed lengths with cuffed ends and/or widened hose endings. Version without spiral also available. Other versions and dimensions on request.

In contrast to other valve designs, only two diaphragm valve components come into contact with the operating media the diaphragm itself and the valve housing. The long service life, reliability, safety and resistance against aggressive and abrasive media, combined with the excellent control quality of the directly mounted digital positioner result in an ideal control valve with minimal maintenance effort and low operating costs. With its pneumatic actuator and proven Schubert & Salzer positioner, the diaphragm valve 7069 equipped with plastic housing is not only a true control valve alternative for applications in the fields of chemistry, cosmetics, environmental engineering and water treatment, it is also ideal for galvanising technology as well as for the food and beverage industry. A true all rounder.

The precision volume dosing unit eco-PEN600, made by ViscoTec, enables many applications in the low to medium viscosity dispensing range. It is ideal for dosing grease, paint, sealants, adhesives, oil, silicone, generally abrasive media and many other materials. The preeflow® eco-PEN is a rotating, absolutely pressure-tight displacement system consisting of a self-sealing rotor and stator. The controlled rotary movement of the rotor generates the flow by displacing the medium in the stator. Pumping without changing the medium is guaranteed. As the material can also be conveyed backwards, preeflow® guarantees a clean, controlled material or medium tear-off without dripping.

We can supply you with highly wear-resistant stainless steel pipe bends which have a service life 10 to 20 times longer than that of standard stainless steel pipe bends. This high degree of wear protection is required, for example for conveying fibreglass-reinforced plastic granules or similarly abrasive media. suitable for use of highly abrasive products easy installation no stepped pipe couplings and no flange connections required safe for use with food

The precision volume dosing unit eco-PEN450, made by ViscoTec, enables many applications in the low to medium viscosity dispensing range. It is ideal for dosing grease, paint, sealants, adhesives, oil, silicone, generally abrasive media and many other materials. The preeflow® eco-PEN is a rotating, absolutely pressure-tight displacement system consisting of a self-sealing rotor and stator. The controlled rotary movement of the rotor generates the flow by displacing the medium in the stator. Pumping without changing the medium is guaranteed. As the material can also be conveyed backwards, preeflow® guarantees a clean, controlled material or medium tear-off without dripping. Application: - point dosing, with highest volumetric accuracy - bead application with application speed adjustable to the web speed - Potting technology Your advantages: - True volumetric dosing - Retreat effect

Pre-assembled pump kit for food and pharma in ex-version. The pump-kit is ideal for frequent medium changes and is suitable for conveying out of drums, IBCs or tanks. Due to the construction with mechanical seal, the pump can be easily and quickly taken apart into its two main components. This allows good cleanability. Comprising drum pump FP 430 Ex FOOD, outer tube stainless steel, commutator F 460 Ex, hose, hand nozzle, hose connection, compression gland and earth cable. Product attributes: - With mechanical seal for sealing the inner tube - Pump can be disassembled into two parts: inner tube cpl. and outer tube - Grease-lubricated shaft bearing Benefits: - Ideal for frequent medium changes, hardening media, fast drying media, crystallizing media - Can be taken apart into main components easily and quickly for cleaning - Compared to sealless pump higher service life on abrasive media - Appropriate for food contact acc. to EC 1935/2004 and FDA CFR 21

In order to avoid chemical reactions such as curing or crystallization during the dosing process, any contact with metal in the area in contact with the material in the dispenser was avoided. The materials used have been carefully selected: On the one hand with regard to chemical resistance to adhesives and other fluids and on the other hand with regard to highest resistance to physical wear by abrasive media. Highly reactive materials such as sulfuric acid, anaerobic UV curing acrylates and electrolytes require special treatment. They can be dosed with highest accuracy and best repeatability. The new metal-free dispenser can be easily installed on existing ViscoTec drive technologies and offers the same advantages as other proven dispensers from the portfolio of the dosing technology specialist. The metal-free dispenser is available in many sizes.

Depending on the pump housing, the diaphragm pumps operated by compressed air can be offered in metal or plastic. Air operated diaphragm pumps made of plastic The double diaphragm pumps made of plastic have a pump housing made of polyethylene or PTFE, each also in a conductive version as an ATEX pump for use in hazardous areas. The compressed air diaphragm pumps in solid construction made of polyethylene can be used for abrasive, viscous and shear sensitive media. Air operated diaphragm pumps made of metal The metal pumps have a pump housing made of aluminum, cast iron or stainless steel. All pumps are available with composite membranes made of PTFE, EPDM or NBR. The material of the valves and seals is coordinated according to the choice of membrane.

The OPTIFLUX 5000 is an electromagnetic flow sensor. Combined with the IFC 100 or IFC 300 signal converters it forms the OPTIFLUX 5100 and OPTIFLUX 5300 electromagnetic flowmeters for aggressive and abrasive media and other demanding applications with conductive liquids.

The OPTIFLUX 1000 is an electromagnetic flow sensor. Combined with the IFC 050, IFC 100 or IFC 300 signal converters it forms the OPTIFLUX 1050, OPTIFLUX 1100 and OPTIFLUX 1300 electromagnetic flowmeters for water and other conductive, non-abrasive media and OEM machinery applications.

Chemical pump hydraulically temperature controlled for a wide range of applications. This ranges from organic and inorganic chemicals to food oils, polymers and pharmaceutical products. A wide-ranging modular system provides optimum material combinations for corrosive or abrasive media.

The OPTIFLUX 4000 is an electromagnetic flow sensor. Combined with the IFC 050, IFC 100 or IFC 300 signal converters it forms the OPTIFLUX 4050, OPTIFLUX 4100 and OPTIFLUX 4300 electromagnetic flowmeters for basic to advanced applications with aggressive and abrasive media or other conductive liquids.

The OPTIBAR PC 5060 is a pressure transmitter for process pressure and hydrostatic level measurement in all kinds of process applications. It is designed for absolute and gauge pressure measurement in open tanks and – as dual version for electronic differential pressure measurement – also in closed vessels. The pressure device features a ceramic capacitive measuring cell that guarantees maximum overload and vacuum resistance for high plant availability. The measuring cell can be built into the process absolutely flush and the radially recessed position of the gasket provides additional protection in abrasive media. It is resistant to sudden temperature shocks and can handle operating temperatures of up to +150°C/ +302°F. The OPTIBAR PC 5060 comes with robust plastic and aluminium housing or hygienic stainless steel versions (incl. ingress protection IP69k). The pressure transmitter comes with various diagnostics and digital communication options.

Combination Braid Made of PTFE and Para-Aramid Fiber with Run-In Lubricant­ Practical useful application data: max. temperature: +200 °C max. pressure centrifugal pumps: 20 bar max. velocity centrifugal pumps: 15 m/s Characteristics Universal packing for abrasive media which need a reinforced, wear resistant and form stable packing Shaft protecting through good coefficient of fiction No contamination of media Operating range Pressure [p max]: 25 bar, Velocity [v max]: 20 m/s Pressure [p max]: 500 bar, Velocity [v max]: 2 m/s Pressure [p max]: 250 bar Temperature: t = -100… +280 °C pH: 2 - 12 Density: 1.45 g/cm³ Practical useful application data: max. temperature: +200 °C max. pressure centrifugal pumps: 20 bar max. velocity centrifugal pumps: 15 m/s Main application Centrifugal pumps Mixer Kneader Agitators Filter Extruder Refiner Suitable for Chemical industry Pulp and paper industry Form of delivery This packing can be manufactured from 6 to 40 mm square as well as in...

PTFE Powder with Graphite, Extruded Profile Practical useful application data: max. temperature: +180 °C Characteristics Good pliability, prevents wear of shafts through embedding of abrasive materials The use of bullrings is required Operating range Pressure [p max]: 10 bar, Velocity [v max]: 12 m/s Pressure [p max]: 20 bar Temperature: t = -100… +250 °C pH: 0 - 14 Density: 1.90 g/cm³ Practical useful application data: max. temperature: +180 °C Main application Valves Gate valves Flanges Agitators Centrifugal pumps Lids Suitable for Cold and hot water Alkaline solutions Acids Oils Grease Bitumen Asphalt Crystalline and abrasive media Food industry Variant S 50 Propaflon White made out of pure PTFE

ePTFE-Graphite Fiber with special Para-Aramid corners Practical useful application data: max. temperature: +200 °C max. pressure centrifugal pumps: 20 bar Characteristics Form stable, wear resistant, heat conductive packing, can be used as bullring Highest pressure resistance, practically no gap extrusion For high pressure plunger pumps up to 1,500 bar as die formed rings Highest pressure resistance Safe and universal packing for abrasive media Precompressed rings are recommended for applications in plunger pumps Operating range Pressure [p max]: 25 bar, Velocity [v max]: 20 m/s Pressure [p max]: 1500 bar, Velocity [v max]: 2 m/s Pressure [p max]: 500 bar Temperature: t = -100… +280 °C pH: 2 - 12 Density: 1.35 g/cm³ Practical useful application data: max. temperature: +200 °C max. pressure centrifugal pumps: 20 bar Main application Plunger pumps Gate valves Suitable for High pressure plunger pumps and similar applications Bull rings Form of delivery This packing can be...

Combination Braid of ePTFE with incorporated Graphite and Para-Aramid Fiber Corner Reinforcement with Special Blocking compound Practical useful application data: max. temperature: +200 °C Characteristics Reinforced packing with reduced wear through improvedheat conductivity Recommended shaft surface hardness: HRC 50 Safe universal packing for abrasive media Extrusion resistant, ideal for worn equipment with bigger gap width Development: Better sealability of stuffing box Operating range Pressure [p max]: 25 bar, Velocity [v max]: 20 m/s Pressure [p max]: 500 bar, Velocity [v max]: 3 m/s Pressure [p max]: 250 bar Temperature: t = -100… +280 °C pH: 2 - 12 Density: 1.50 g/cm³ Practical useful application data: max. temperature: +200 °C Main application Centrifugal pumps Mixer Agitators Autoclave Filter Refiner Kneader Paddle dryer Suitable for Pulp and paper industry Sugar industry Waste water technology Chemical industry Variant Square shape S12K Plunger with ParaAramid-Corner...

Combination Braid of ePTFE with Incorporated Graphite and Para-Aramid Fiber Surface reinforcement with Run-In Lubricant Practical useful application data: max. temperature: +200 °C max. pressure centrifugal pumps: 20 bar Characteristics Even and reduced shaft surface wear Excellent heat conductivity Recommended shaft surface hardness: HRC 45 Safe and universal packing with abrasive media Operating range Pressure [p max]: 25 bar, Velocity [v max]: 20 m/s Pressure [p max]: 250 bar, Velocity [v max]: 2 m/s Pressure [p max]: 150 bar Temperature: t = -100… +280 °C pH: 2 - 12 Density: 1.45 g/cm³ Practical useful application data: max. temperature: +200 °C max. pressure centrifugal pumps: 20 bar Main application Centrifugal pumps Mixer Kneader Agitators Filter Refiner Suitable for Chemical industry Pulp and paper industry Waste water technology Variant S12K Plunger with Para-Aramid Cornerreinforcement, available 6 mm and above Form of delivery This packing can be manufactured from...

100% GORE-GFO ® e-PTFE-Fiber with Incorporated Graphite and Silicone Run-In Lubricant Practical useful application data: max. temperature: +200 °C max. pressure centrifugal pumps: 20 bar Characteristics Extremely wide range of applications for all kind of industries. Easy and safe installation and handling No ageing process Easy to disassemble Protection of shaft against wear (HRC 25) Superb heat conductivity Not recommended for abrasive media Operating range Pressure [p max]: 25 bar, Velocity [v max]: 25 m/s Pressure [p max]: 250 bar, Velocity [v max]: 2 m/s Pressure [p max]: 150 bar Temperature: t = -100… +280 °C pH: 0 - 14 Density: 1.50 g/cm³ Practical useful application data: max. temperature: +200 °C max. pressure centrifugal pumps: 20 bar Main application Centrifugal pumps Mixer Kneader Agitators Autoclave Refiner Vacuum pumps Suitable for Chemical industry Power plant technology Pulp and paper industry FOR INDUSTRIAL USE ONLY. Not for use in food, drug, cosmetic or...

Para-Aramid Fiber Packing with PTFE Impregnation and Run-In Lubricant Practical useful application data: max. temperature: +200 °C Characteristics Volume stable, pressure stable High cross section density through PTFE blocking agent, safety against penetration of crystallizing media Offers excellent value for the money Good protection against wear, with abrasive and hardening media Recommended shaft surface hardness: HRC 50 Operating range Pressure [p max]: 25 bar, Velocity [v max]: 20 m/s Pressure [p max]: 100 bar, Velocity [v max]: 2 m/s Pressure [p max]: 100 bar Temperature: t = -50… +250 °C pH: 2 - 12 Density: 1.20 g/cm³ Practical useful application data: max. temperature: +200 °C Main application Centrifugal pumps Mixer Agitators Autoclave Filter Refiner Kneader Paddle dryer Suitable for Pulp and paper industry Sugar industry Power plant technology Waste water technology Mining industry Variant Trapez shape TP7 P7A without lubricant for valves, armatures, gate valves S7G...