Machine wires - Import export

In addition to our extensive range of bright steel, we manufacture all standard machining steel wires in various designs at our sites in Schwerte, Iserlohn and Nedri Industriedraht (Hamm). according to DIN EN 10263 part 2-4 according to DIN EN 10267 Special analyses on request

Technical information The AI 01 E is a stripping machine driven by an electric motor. Exact stripping of different insulated wires up to an outer diameter of 5 mm is possible. Adjustments are very easy to handle with an adjustmend knob. In addition a special funnel to infeed thin wires is also delivered. Special: An integrated battery allows up to 10,000 working cycles when fully charged and without external power supply.

age 1965 wire stitching machine 1 sttiching head electr. drive incl. substructure Delivery time: immediately Ref: GR230359A Please ask for price. We ship and install worldwide!

age unknown wire stitching machine 1 sttiching head electr. drive incl. substructure Ref: GR230210A Please ask for price. We ship and install worldwide!

age 1960 wire stitching machine 1 sttiching head electr. drive food switch incl. substructure Delivery time: immediately from stock Ref: HO230121A Please ask for price. We ship and install worldwide!

Use: Designed for soldering or crimping on mineral insulated sheath cable or crimping on insulated wire. Construction: Brass machined, nickel plated insert with 0.1 mm tolerance on the cable OD.

width 50 cm age 2008 semi automatic electric coil inserting machine Wire comb book binder for Renz Ring Wire book, calendar and skip binding KA 300 calendar hanger system max. 1.000 cycles / h (neutral running) block thickness up to approx. 26 mm (approx. 260 sheets) electr. foot switch mobile sub-frame box delivery Ref: RE230187A Please ask for price. We ship and install worldwide!

Application: Crimp-insert can be fitted in the entrance hole of the connector. Designed for soldering or crimping on mineral insulated metal sheathed cable or crimping on insulated wire. Construction: • Brass machined insert with 0,1 mm tolerance on the cable O.D. The adapter fits in all standard connectors.

Special machines from Schmale Maschinenbau are equipped with an intelligent combination of technologies. The plant shown above is used to manufacture reinforcement items from solid material with a diameter of 20mm for the building industry. Servo-electric units such as bending slides, presses and finger benders are combined into customer-specific solutions for the production of individual items that can not be produced on standard machines. Schmale offers special machines for wire, tube and strip processing. You can watch various special machines for the production of different forming articles on our YouTube channel. https://www.youtube.com/channel/UCziuQiA3kXBVfH4ecLxQ2JA/videos

Servo-electric press lines Modular X2000NC setup as a press line with various servo-driven presses for cold forming Back wall dimensions: approx. 5 x 3.5 m, total weight: approx. 45 t Tool setup: 6 stations, 23 mm wire fed in from decoiler and feeder, straightener and cutting unit, ready-to-use production parts Cold extrusion process with press lines Illustrative example of a modular X2000NC setup with servo-driven presses of various sizes as a press line for the cold forming of wire. This setup with servo-driven presses from 240 kN to 7,000 kN can take the place of a single large press with a progressive die. Our press line with synchronised servo transfer is compact, fast and affordable. Unlike large presses from other manufacturers, our line does not need its own press pit. If you need a machine for processing thick wire up to 26 mm in diameter – we’re the specialists to call.

In our new production space, we have at our disposal 30 state-of-the-art automated punching & bending machines. In addition to bent wire parts, we also produce bent strip parts here. Production to order with complex forming: Bent strip parts are produced from a broad range of materials, including for instance stainless steel, alloyed or carbon steel, brass, copper, bronze, or even K55 or K75, a specially alloyed steel. We produce complex forms and assembly parts with a strip thickness of 0.15 to 3.00 mm and with a strip width of up to 120 mm; the strip thickness will be dependent on the material. Strip materials: Carbon steels, Stainless steels, Cold-rolled strips, Slit strips. Non-ferrous strips: Brass, Copper,Bronze,Special alloys such as K55 or K75. Strip coatings: Tin-plated, Galvanised, Silver-plated, Gold-plated, Painted, Partial coatings, Special coatings on request.

State-of-the-art manufacturing techniques are used in our electrical workshop. The world-renowned and appreciated Z+F machines are used for wire processing. These assure a high quality standard of the final product and allow great time savings in the manufacturing process. Thereby we can offer our customers a good and fair price-performance ratio. Individual marking of wires is supported. UL approvals are also possible.

Portable measuring microscope with split-field eyepiece and integrated measuring device to align machine bearings along a tensed wire.

For Z+F ferrules and integration in fully automatic machines Technical information The electropneumatic driven, easily adaptable crimp modules CM-AEH are specifically designed for Z+F ferrules. They can be integrated in fully automatic machines. Wires and ferrules can be crimped in the range of 0.34 up to 4 mm2 (AWG 22 – 12). Atrapezoidal crimp (CM AEH-G) or quadro crimp (CM AEH-LS) corresponding to DIN46228 part 4 are available. The machines can universally be used in the specified range. An I/O interface enables easy integration and time optimized function in fully automatic machines. CM AEH-LS For loose insulated Z+F ferrules: 0.34 – 4 mm2 (AWG 22 – 12)/Crimping length 6 – 12 mm

The measuring wire ist fastened to the headstock or a special holding device, fed at the end of the base over a pulley and stretched tight with a weight (layout according to DIN 8606). The alignment tester must be placed on the carriage of the machine or a corresponding device, which can be moved in a longitudinal direction in predefined steps on the machine base. The measuring wire must be aligned in such a way that the same values are measured in the starting and end position of the carriage, i.e. that it is tensioned to form an imaginary connecting line parallel to these positions. When the wire is aligned to the bearing, the value display is set to zero. The straightness deviation can now be read directly on the display for each position when both parts of the image are fitted together by moving the microscope horizontally with the integrated micrometer spindle.

At our sites in Rothenburg/Saale, Hamm, Brandenburg and Nedri Industriedraht (Hamm), we manufacture iron and fabrication wire for the machine, plant and steel construction industry, shopfitting, displays, automotive, furniture industry, household goods, chains, blasting material, tool carriers, filter industry, fence construction, garden and landscape design, connecting elements, logistics, construction industry, electrical and cable industry, bent wire parts, household appliances and gastronomy, animal husbandry, welding technology, lightning protection systems, gabions, packaging industry.

For certain modules extensive safety measures are required. Wire Meshes from WDM Deutenberg are ideally suitable for human and machine protection and guarantee an optimal working process.

This special Metzner development is able to process cable wires with a diameter of up to 28 mm. The cycle time for this is 2000 mm / 35 seconds. The processing steps include long slitting, sawing, circumferential cutting, stripping, brushing and depositing. An integrated ink jet printer labels the cable wires with information or markings. As the heart of the processing method, Metzner uses a newly developed stripping head that combines a rotary cut with a powerful clamping and simultaneous rotation of the material. This enables a high-precision, multi-stage radial cut through the various layers of material. Microscopic quality inspection confirms that the processing is flawless with no scratches, pressure or abrasion marks. In addition to the high machining quality, the machinery also offers special precision: both the overall length and the machining position are maintained with an accuracy of 0.2 mm. The machine can process cable wires with diameters up to 28 mm.

The Metzner AM 1000 is a sensation among the tabletop units. The automatic cutting and stripping machine processes cables, strands and wires up to 9 mm diameter and 6mm² cable cross-section with a special cutting and pull-off force (optional 10 mm², depending on material). The presettings are conveniently made via the modern 12" touch panel, where the operator can define all processes. Thanks to the sensors for diameter and material recognition, the AM 1000 works extremely precisely. Another special feature is the tool-free replacement of guides and rollers. This means that the AM 1000 can be changed over in just one minute. With the extensive interface preparation, the machine can be optimally expanded with peripheral devices and adapts to all customer requirements. The compact design with retractable touch-screen and the low weight of only 28 kg also offer special comfort. This makes the AM 1000 especially easy to transport.

Metzner has developed a fully automatic processing machine with outstanding cutting quality and great length accuracy for steel cable wires of up to 20 mm diameter. The steel cable wires are fed by a motorised feeding device in combination with a contact-free loop control. Then, program-controlled and positionally accurate marking tapes are applied to the steel cable – with a cycle time of less than two seconds. In addition, a wax printer marks all the fastening and processing points that will be required for subsequent processing. This labelling method is carried out in a continuous process. The cut is then made using a special cutting process. Precise length accuracy is achieved by a special laser measuring system. A material stacker with a storage area of up to 12 metres ensures that the steel cable wires are deposited in an orderly manner. All cut steel rope can be stored and sorted according to length to allow it to be removed at a later point.

Your project is in the best hands at SCHOCK. Our experienced engineers use state-of-the-art methods to plan all resources and guarantee on-time production. In addition, we supervise your tool over its entire life cycle. In mold and tool making, we work with high-quality milling machines, wire and die-sinking EDM machines, and modern CNC-controlled grinding machines.

Precision in toolmaking is crucial for the quality of your products. Our experienced mold-making team manufactures your tools professionally and functionally. Your project is in the best hands at SCHOCK. Our experienced engineers plan all resources with the most modern methods and guarantee on-time production. Furthermore, we provide full lifecycle support for your tools. In mold and toolmaking, we utilize high-quality milling machines, wire and sinker EDM machines, as well as modern CNC-controlled grinding machines. Our service offerings in the field of injection mold tooling include, among others: Injection molds Multi-component molds (rotary tables, index plates, core-back, transfer technology) Insert technology Gas internal pressure (GID) Foil overmolding (IMD) Thermoset molds Prototype and small-series molds Injection molds: up to 1,000 x 800 mm and 2.5 tons Multi-component molds: rotary tables, index plates, core-back, transfer technology

Compact inverter welding machine with integrated wire feed mechanism. Available with 3 different control variants: LP, HP, Expert 2.0. Can be retrofitted with optional modular water block Cool 50 U40 or tool box for storing welding accessories, e.g. welding torch. — Excellent Multimatrix welding characteristics — Equipped at no extra charge with Synergic characteristics for GMAW welding of steel/CrNi/aluminium — Equipped at no extra charge with EWM Synergic characteristics for forceArc, forceArc puls, rootArc, rootArc puls and superPuls — Suitable for MMA welding, TIG welding and gouging at no extra charge — 16 individually configurable programs for each welding task (JOB) — Large power reserves thanks to high duty cycle with all components heating up less as a result, guaranteeing a longer service life for machines when in use — Adjustable start and end crater functions — Synergic or manual welding mode

Round copper wire made from Cu-ETP1, Cu-OF1 and LEONI Histral® alloys, in bare, tin-plated, nickel-plated and silver-plated, soft annealed. Single wire diameter ranging from Ø 0.05 mm to Ø 0.254 mm. Number of wires used for strands: between 2 and 16 (subject to single-wire diameter). Single wire or multi wire on special bobbins fit for use in braiding machines. The braids manufactured by these machines are used in cables and conductors geared towards electromagnetic shielding or protection against damage as well as serving as a reinforcement.

High-precision silver-plated single wire used as core for coaxial cables. Size range from Ø 0.10 mm to Ø 1.8 mm, manufactured on a specially designed machine. HF wire is characterised by a highly constant diameter, outstanding centricity and an extremely pure surface.

It doesn’t get any more flexible: The MICO-M generator comes with casters so that it can be moved quickly wherever needed. Customers may choose between a medium-frequency (20, 25, or 30 kW) and a high-frequency version (15 kW). All-round solution for induction heating This induction technology has a wide variety of applications: Brazing flat copper wires for machines, heating stress bolts in the construction of power plants, or hardening forming tools — are only a few of the examples. The secret of the machine’s success is its intelligent mix of compact size, quality, and mobility.A MICO-M energy container includes the generator itself, the active coolant system, the PLC system controller, and the hose bundle. The entire unit is also easy to move around with the casters.

Assembly of plant components and machines We assemble plant components and complete machines including electrical wiring, pneumatics and hydraulics in our factory buildings. Our 55 specialists in the assembly departments are waiting for your challenge. Key features own production of large diameter pipelines Performance of surface coatings Complete systems or components Series or individual assembly Electric, pneumatic and hydraulic function test on test bench Advantages all from one supplier installation-ready dispatch Handling of large components up to 400t total weight Factory commissioning personal contacts

TYP C 060 Cutting and forming Device for jumper wires Description The Streckfuss model C060 is designed to cut and form 20 to 22 gauge jumper wires. The machine has an adjustable center to center distance and uses interchangeable die sets to vary the cut length. The wire straightener, feed clamp and backlash assembly combined with an adjustable feed stroke produce a precise jumper wire every time. Components