Injection tooling - Import export

Scope of delivery: 1x ball unit table 6x freely positionalable stop bar – long 4x freely positionalable stop bar – short 1x set of bolts anti-tilting Load capacity for tools, dies, injection moulding tools, assembly goods etc. up to: 500 kg – higher loads possible with ball units 022.100 Purposes Setup and dismantling, internal transport, flexible work table e.g. in toolmaking, can be used for forklift trucks, pallet trucks or pallet jacks Advantages Reduced set-up time, safe, flexible, universally applicable, simple and fast handling Safety at work flexible fall protection for conveyed goods, simple and quick tilt protection, stop bars freely positionable in the grid The SUTTY has a CE mark – Quality, made by Schulz!

Service Cleaning: Our customers count on our contract cleaning team for their daily cleaning needs -. With modern cleaning processes e.g. thermal with pyrolysis, aqueous with ultrasonic or mechanical with lapping blasting we can clean and improve your high quality tools. Whether extrusion or injection molding tools, extruder screws, hot runners, nozzles, filters, molds, screens, adhesive or coating devices - everything will be cleaned by us for you! Detailed advice and documented cleaning of samples ensure consistent results over a long period of time. Test us - In addition to comprehensive advice, we offer you the opportunity to carry out your own cleaning trials of workpieces up to a length of 3 m and / or 4 t in weight. Cleaning trials: Every customer can convince himself of our offer by a free sample cleaning. Whether cleaning, surface treatment or decoating - with us you as a customer can see the result even before the first order!

WIWOX® CORUS HD ultrasonic systems have been specially designed for cleaning high-quality moulds and precision tools. In maintenance these replace the labour-intensive and often ineffective manual cleaning. The ultrasonic cleaning process can be used for all metal moulds, in particular tools for injection moulding, extrusion, rubber processing as well as aluminium and gravity die casting. A typical structure consists of three stages: 1. cleaning, 2. rinsing and 3. passivating. The usable dimensions are matched to common mould sizes. The workpieces to be washed are placed in the tank either with the aid of a washing basket or with a lifting beam. Our ErgoStation is recommended for manual rinsing, drying and post-treatment. The working area is completely enclosed, brightly illuminated and ventilated. Operation is safe and simple, as the moulded parts are loaded laterally through a sliding door and held by a lifting device during treatment.

The WIWOX® USm Ultrasonic cleaning tanks enable individual, demand-oriented surface treatment in a single or multi-stage process. The modular design allows adaptation to almost all requirements and subsequent expansion or automation is possible at any time. Aqueous cleaning at temperatures between 60° and 80° C ensures absolute degreasing and particle removal. Organic or inorganic residues such as polishing paste, paint, plastic, release agents, oil carbon or lime can be easily removed by using the right cleaner. The workpieces are cleaned within a few minutes. The cleaning result is always perfect and reproducible. The subsequent rinsing process is followed by stain-free post-cleaning or preservation. The WIWOX® ultrasonic cleaning process can be used for all steel moulds as well as brass and copper parts. Especially tools for injection moulding, extrusion, rubber processing, aluminium die casting and gravity die casting.

Typical fields of application for our vibration damping mats include: - Heavy machine tools - Injection molding machines - Hydraulic systems / hydraulic presses - Punching machines / punch presses / automatic punch presses - coining presses - Die hammers - transformers - generators - Transport carts / truck trailers - Sensitive measuring, electronic and testing equipment, e.g. precision balances and microscopes - Vibration isolation of machine foundations - Vibration and noise damping of rails installed in the track system (high-speed trains, subways, streetcars)

HAND-Demagnetizers be used for degaussing of large parts or workpieces, which cannot be done to the device for other reasons, for example, Injection molds, stamping tools, vices built, clamped tools, etc. This portable model can be used for a maximum of 10 minutes of continuous operation. It is equipped with a thermostat that switches it off when the maximum permitted temperature (60ºC) is reached; it can only be used again once the temperature has dropped. The device is moved by hand over the workpiece, as close as possible to the surface, but without touching it.

Custom designed tool for secondary injection testing of Rec15/25 protection and automation functions.

Laser welding is a very gentle welding technique, as the heat input takes place in a locally very limited area. In this way, it is possible to reliably connect critical components with one another in a materially bonded manner, without the parts annealing. With laser welding, the two welding partners are joined together with as few gaps as possible in order to then weld them together (e.g. press-fit zones such as EloPin® puzzled at any feed or distance). The background to this is that no additional material is generally used in laser welding. Exception for build-up welding or repair welding of e.g. broken tool parts such as punches or cutting plates or injection molding tools for abrasive plastics with glass fiber filling. Materials - almost all metals: e.g. • non-ferrous metals (Cu, CuSn0.15, CuSn6, CuNiSi, ...), • titanium, • steel, stainless steel (1.4301, 1.4404, ...), • spring steel (1.4310), • electrical steel (M235, M270, NO20, NO30, ...), …

Precision in toolmaking is crucial for the quality of your products. Our experienced mold-making team manufactures your tools professionally and functionally. Your project is in the best hands at SCHOCK. Our experienced engineers plan all resources with the most modern methods and guarantee on-time production. Furthermore, we provide full lifecycle support for your tools. In mold and toolmaking, we utilize high-quality milling machines, wire and sinker EDM machines, as well as modern CNC-controlled grinding machines. Our service offerings in the field of injection mold tooling include, among others: Injection molds Multi-component molds (rotary tables, index plates, core-back, transfer technology) Insert technology Gas internal pressure (GID) Foil overmolding (IMD) Thermoset molds Prototype and small-series molds Injection molds: up to 1,000 x 800 mm and 2.5 tons Multi-component molds: rotary tables, index plates, core-back, transfer technology

We recommend this laser welding machine especially for working on large molds. The laser arm has a range of almost 2.80 m. The highest working point is 2 m and the lowest is 80 cm. The laser system is positioned on the workpiece quickly, easily and with millimeter precision. With its highly movable arm and flexible, slim look, the ALFlak Max reaches (almost) every welding point. The areas of application of the ALFlak Max are wide-ranging: build-up and contour welding on large machine components and design components as well as on injection molding and forming tools.

The mobile laser welding machine ALFlak is particularly suitable for laser deposition and contour welding on large machine components, design components as well as on injection moulds and tools The sophisticated movement mechanism of the ALFlak enables you to work comfortably on large components - you can even immerse in deep, bulky shapes with the slim laser arm. With long weld seams, the ALFlak takes advantage of its large travel axes. A weld seam with a length of up to 500 mm is possible without settling - manually or according to a specified program. Welding can be done in manual mode, semi-automatic or fully programmed. The use of an automatic wire feeder or a rotary axis is also possible. It is the versatile possibilities for mobile welding that make it a very special welding system.

Over the past three decades, we have developed more than 1,600 injection moulding tools in the single and multi-component segment. As a result, we have gained extensive expertise when it comes to thermoplastics and tool technology.

Each project and each part is different. This is why the tools, injection moulding machines, peripheral components and automation need to be perfectly coordinated. We are your partner of choice – whether you are looking for an expert for complex turnkey requirements or production outsourcing.