Granules for plastics - Import export

Modular SOMOS® RDC stationary drying systems are suitable for efficiently drying virtually any kind of hygroscopic polymer pellets and regrind. The material is dried with heated drying air, optimum air distribution in the material being dried ensuring uniformly good drying results. ProTec designs and supplies RDC drying systems made to measure for all polymer processing processes. Material throughputs meet demand from individual machines right up to a plant's entire installed base of machinery.

SOMOS® RDX attachment dryers are designed for drying small volumes of polymer pellets with throughputs of around 8 to 10 kg/h using in-plant compressed air. They are ProTec's way of providing an economic alternative to conventional drying systems (e.g. adsorption dryers): the compressed air technology used combines perfect drying results with minimal operating costs and virtually maintenance free operation. SOMOS® RDX is available in 38 container sizes of 1 l to 82 l.

SOMOS® RDM mobile dryers are designed for drying highly flowable, hygroscopic polymer pellets and regrind. They can be used flexibly as auxiliary units for supplying processing machines for moderate throughputs which is a particular advantage for frequent material changes. The mobile dryers, with their attractive, functional design, consist of a dry air generator and an insulated stainless steel drying bin. They are optionally available with an integral dry air conveying unit for automatically feeding the processing machine. The dry air generator uses the SOMOS® single chamber system making highly efficient use of desiccant. As a result, the desiccant can be regenerated quickly and energy-efficiently, providing cost benefits for the processor. Having five graduated sizes of drying bin with an effective volume of 30 l to 400 l, the dryers are capable of flexibly pre-processing a volume of material suited to the processing machine's throughput right by the machine.

The SOMOS® RDF dryer is used for drying hygroscopic polymer pellets. It consists of compact RDF modules which can be flexibly combined, are capable of autonomous operation and have drying capacities of 10 kg/h to 250 kg/h per module. The modules are available in 7 sizes with a volume of between 30 l and 600 l and a drying are volume between 10 m3 and 180 m3, each one being individually controllable by its own controller. Alternatively, when interconnected, they can be controlled using a common operator control unit. Each module has an integrated air generator, so ruling out complete failure, as may occur with a centrally supplied drying system.

The three-phase conveying station can be used for a wide range of central conveying applications with a large choice of blower sizes. The three-phase blower is low-noise and maintenance-free. The station is available with a blower protection filter or optionally a cyclone dust filter with collection bin. The integrated VAC swift control is equipped with a 7“colour display which can operate up to 8 METRO swift HOS material loaders and up to 8 purging valves.

The stations are supplied with a three-phase blower which is low-noise and maintenance-free. They also include a cyclone dust filter with dust collection bin and a PLC control for up to eight METRO SG HOS material loaders, eight METROMIX proportioning vales and four line-purging valves.

METRO G is the most comprehensive and flexible material loader range on the market. It combines the best of two established material loader ranges – colortronic and motan. Whether simple or highly complex, METRO G’s modular building block system will provide you with an individual solution tailored to your needs.

METRO SG HOS system material loaders can automate important areas of the production process cost-effectively and efficiently. Virgin and regrind material is conveyed quickly and cleanly to the hopper of a processing machine, a drying bin or a dosing and mixing unit. Material is delivered exactly when needed keeping machines running and avoiding costly downtime. Material wastage is eliminated and the work-space is kept clean and safe.

The METRO SG HES range of single-phase material loaders enable processors to automate a key area of the production process cost effectively, bringing significant benefits for process management. Plastic granulate is conveyed quickly and cleanly to a processing machine hopper, a drying bin or a day bin as needed. The material loader is equipped with its own control, so that it recognizes when material is needed and automatically starts conveying. This keeps machines running and avoids costly downtime while eliminating material wastage, keeping the workspace clean and safe. The METRO SG HES range can handle throughputs of 15 to 200 kg/h.

Cost-effective and efficient material conveying can be realized with METRO swift HOS material loaders. This improves the overall process management of your system. The plastic granules are transported quickly and cleanly into hoppers, drying bin or other dosing and mixing units and fed to the machine as required. This eliminates material wastage and keeps the work-space clean and safe.

PolyNeo GmbH looks back on decades of experience in polymer trading. A high level of professionalism, both customer and supplier contacts that have developed over the years, in-depth market knowledge, strong cost awareness as well as the extensive technical know-how of our employees constitute the strengths of PolyNeo GmbH. For decades now, we have supported producers and customers all over the world by raw material sourcing, marketing and distribution as well as tailor-made logistics services.

AViTEQ Dewatering screens are designed as linear vibrating devises for drainage of sand, plastic granules, kieserite, limestone, etc., even to depart insoluble contaminants from wash water or carrier liquids. Advantages & benefits double, specific screening performance of linear vibration with respect to flat screening easy replacement of screen decks low height Construction The design of the screen, depending on the requirements, in single or multi-deck construction. Possible drives are magnetic vibrators, unbalanced motors, exciters and circular vibrators. Dewatering screens are generally designed with top-mounted drives. Selection The sizing depends on: the material to be drained properties of the bulk material, such as bulk density, grain shape, size, size distinction Key figures The dimensions are determined by the task. Previously executed dimensions: length: up to 5,000 mm width: up to 2,800 mm throughput: up to 200 m³/h drives: magnetic vibrator, unbalanced motor, exci

LUXOR HD hot air dryers offer the most effective way of conditioning moderately hygroscopic plastic granules for processing and removal of surface moisture. Pre-heating of raw materials stabilises the production parameters and reduces processing energy costs. motan‘s fully insulated LUXOR HD hot air dryers cover a performance range from 7 to 1100 kg per hour. The dryers can either be mounted directly on the throat of the processing machine (up to 150l) or on a support frame beside the machine.

Efficient, accurate material drying is a crucial element in the processing of engineering plastics to ensure impeccable product quality. LUXOR CA A series compressed air dryers with ETA­-process® and ETA plus® energy saving technology are specifically designed for supplying dried plastic granulate for many different plastics processing applications, with material throughputs up to 20 kg/h. Dryers can be mounted directly on the throat of the processing machine or on an adjacent support frame.

Both the LUXOR E A and LUXOR EM A dryers with optional ETA plus® energy saving technology are specifically designed to supply consistently low dew-point air to one drying bin, while reducing energy consumption. The LUXOR E A dryer is designed for use with existing conveying systems or hopper loaders. Whereas the LUXOR EM A offers a machine dedicated solution with integrated dry air conveying for up to two processing machines and the drying bin. There are three sizes with drying bin capacities of 60, 100 and 150 litres. The LUXORnet controls utilise modern, flexible BUS-technology. As standard, the colour touch control manages the dry air generator, one drying bin and with the EM version, material conveying to one drying bin and two processing machines. The integration of dry-air conveying and material proportioning provides maximum flexibility and productivity.

Efficient, accurate material drying is a crucial element in the processing of engineering plastics to ensure impeccable product quality. The fully-insulated LUXOR CA S compressed air dryers provide a cost-effective solution for highly efficient continuous drying of all types of plastic granulate with material throughputs up to 25 kg/h. Dryers can be mounted directly on the throat of the processing machine or on an adjacent support frame.

The COMPACT swift dryers are designed with flexibility in mind. They offer an integrated solution, combining the drying and conveying of the raw material in one unit. The dryers are available in two versions and are each equipped with one drying bin of the size 80 or 150 litres and up to 2 hopper loaders with a capacity of 4 litres each. The COMPACT swift A dryer is provided with advanced functions such as dew point control and dry air conveying function with line purging. Thanks to a modern 7-inch colour display with touch screen, all conveying and drying functions can be shown and monitored in a user-friendly way. 16 user languages can easily be selected.

Injection moulders for making very small parts are faced with the unique challenge of being able to dry just the right amount of material for their process. Operating in extremely critical production conditions, these smaller throughputs can present considerable problems. It is important to scale the drying to the size of the moulding machine. The LUXOR CA S 0.75 to 5 range of compressed air micro dryers is specifically designed for small material throughputs. The range comprises of a modular line of correctly sized drying equipment to help moulders meet the small tolerances without waste or contamination. These small dryers take factory supplied compressed air which is expanded to atmospheric pressure. This produces dry process air with a very low dew-point which is then heated to the required drying temperature. No desiccant is required.

LUXOR A series dryers with ETA-process® and ETA plus® energy saving technology are specifically designed for supplying dried plastic granulate for many different plastics processing applications. They have either two or three fully insulated stationary desiccant beds with separate process and regeneration blowers which provide consistently low dew-point air to the process, while reducing energy consumption. The advanced LUXOR A series consists of ten models with drying capacities from 80 to 2400 m3/h. Each advanced system dryer can be flexibly combined with all LUXORBIN A drying bins from 15 to 2400 litres. In addition, motan offers a range of extra-large drying bins with volumes from 3,000 to 13,000 litres. These are also available with gas heating. All motan system drying bins are made of stainless steel, are completely insulated, and have individual heating as well as temperature control.

LUXOR S dryers operate at maximum efficiency and with minimum operating maintenance. The opportunity to have multiple material bins connected to one dry air generator provides our customers with maximum flexibility and no interruption to production. Drying can continue while material is changed in any one bin, minimising loss of valuable production time during material changes. The compact LUXOR S series consists of five models with drying capacities from 40 to 160 m3/h. Each dry air generator can be flexibly combined with a combination of drying bins ranging in size from 15 to 600 litres.

Metal separators from motan can be installed at various locations in a production and for multiple applications. The metal separators prevent damage to your processing machine, tooling and end-products

motan’s material selection stations assure that every desired connection of a material to a processing machine in your production process can be made quickly and reliably without contamination. Fixed pipe connections throughout the whole production process until the next material change ensures maximum security. METROLINK: the most advanced fully automatic material selection and distribution system.

GRAVICOLOR doses and mixes up to six materials precisely and with maximum recipe accuracy. These modular gravimetric units are designed for injection, blow moulding and extrusion and provide throughputs up to 2200 kg/h. Independent of recipes, materials, or the operational environment, IntelliBlend analyses all process data achieving the best possible operating point at any time through continuous self-optimisation. Recipe integrity results in excellent and consistent product quality. The GRAVICOLOR series is part of the motan range of products and systems for all stages of management, conditioning and preparation of plastic granules. The design quality, plus the engineering, ensures high performance and reliable operation.

ULTRABLEND medical is a gravimetric batch dosing and mixing station for plastic granules, additives, and regrind. It has been specially designed for pharmaceutical and medical technology applications. The high dosing accuracy and consistency of the ULTRABLEND improves end product quality and saves money by using less additives and reducing scrap. The ULTRABLEND is suitable for direct mounting on small injection moulding machines and extruders. All components are accurately dosed and weighed one after another into a weigh hopper. They are then passed to the mixing chamber where they are homogeneously mixed.

With the METROFLOW gravimetric material loader, plastic processors can automate important areas of the production process cost-effectively and efficiently. The METROFLOW weighs every single load and evaluates the results, with a guaranteed precision of <1%. This improves the entire material management process and allows for full traceability. The material loaders come in 6, 10 and 30 liter volumes. The METROFLOW series is part of the motan range of products and systems for all stages of management, conditioning and preparation of plastic granules. The design quality, plus the engineering, ensures high performance and reliable operation.

Plastic Mill The solution for the production of plastic powder Our fine grinding plants for plastic granulates enable the grinding of a wide variety of plastic granulates including even the finest grinding. All our grinding plants for bulk material processing are made of stainless steel and designed with dosing devices, discharge with one-way filters, separators and bunkers as closed plants. The ground goods can be processed on site or poured directly into the container specified by the customer. Technical data Target fineness: 200-1,000 µm Plant types: Disc mills, pin mills, granulators, cryogenic grinding plant Container: Bags, Big Bags, octabins, drums or drums Feeding from silo possible Filling from silo vehicles is possible Areas of application Fine grinding of LDPE Fine grinding of polypropylene Fine grinding of polystyrene Fine grinding of polyamide Fine grinding for simultaneous de-dusting of the finished product Fine grinding of EVA under cryogenic conditions