Extrusion line - Import export

The Gneuss Processing Unit (GPU) is a modular configuration of different Gneuss products and technologies, which are combined in to a high performance extrusion line for the manufacturing of high quality products.

The LEAX planetary gearboxes in the LPG25 and LPG40 series are helical planetary gearboxes with particularly smooth running. This makes them ideally suited for use in smoothing units and calender systems in the plastics industry. Thanks to the LEAX LPG gearboxes, plastic sheets can be produced without chatter marks, which are used in displays of all kinds. LPG gearboxes are available as 2, 3 or 4-stage versions with a wide range of transmission ratios.

The LEAX planetary gearboxes in the LPG25 and LPG40 series are helical planetary gearboxes with particularly smooth running. This makes them ideally suited for use in smoothing units and calender systems in the plastics industry. Thanks to the LEAX LPG gearboxes, plastic sheets can be produced without chatter marks, which are used in displays of all kinds. LPG gearboxes are available as 2, 3 or 4-stage versions with a wide range of transmission ratios.

The systems of the FTS familiy offer thickness measurements with extreme stability and accuracy. Applying them in extrusion lines provides reliable measurement results in high precision and thus creates the basis for controlling the production process and eventually the quality achieved.

The systems of the FTS familiy series offer thickness measurements with extreme stability and accuracy. Applying them in extrusion lines provides reliable measurement results in high precision and thus creates the basis for controlling the production process and eventually the quality achieved.

For tire production, tread strips are cut from the extruded strip material. The system TLS 8303.I is applied in the extrusion line to measure the length of the strips immediately after the cutting machine in order to ensure a secure production process in high quality.

The dimensionCONTROL TWI 7303.I tire width inspection system is designed for profile width measurement in extrusion lines. This measuring system is based on camera vision technology involving two cameras inside one measurement box. These cameras are angle mounted to each other and operate according to stereo vision technology which enables high precision measurements in the whole calibration range.

Because we use our own extrusion lines we are in a position to produce polystyrene sheets in a maximum width of 1200 mm and theoretically in an infinite length in high-gloss decorative finishes, timber designs or metal decors. The thickness of the sheets can be selected within the range 0.8 mm - 4.0 mm in 0.1 mm increments. All the decorative sheets are film-protected and can be corona-treated on the reverse. The corona coating serves as a bonding agent to facilitate pressure-bonding of the decorative sheets.

Because we use our own extrusion lines we are in a position to produce polystyrene sheets in a maximum width of 1200 mm and theoretically in an infinite length in high-gloss decorative finishes, timber designs or metal decors. The thickness of the sheets can be selected within the range 0.8 mm - 4.0 mm in 0.1 mm increments. All the decorative sheets are film-protected and can be corona-treated on the reverse. The corona coating serves as a bonding agent to facilitate pressure-bonding of the decorative sheets.

Because we use our own extrusion lines we are in a position to produce polystyrene sheets in a maximum width of 1200 mm and theoretically in an infinite length in high-gloss decorative finishes, timber designs or metal decors. The thickness of the sheets can be selected within the range 0.8 mm - 4.0 mm in 0.1 mm increments. All the decorative sheets are film-protected and can be corona-treated on the reverse. The corona coating serves as a bonding agent to facilitate pressure-bonding of the decorative sheets.

Because we use our own extrusion lines we are in a position to produce polystyrene sheets in a maximum width of 1200 mm and theoretically in an infinite length in high-gloss decorative finishes, timber designs or metal decors. The thickness of the sheets can be selected within the range 0.8 mm - 4.0 mm in 0.1 mm increments. All the decorative sheets are film-protected and can be corona-treated on the reverse. The corona coating serves as a bonding agent to facilitate pressure-bonding of the decorative sheets.

Because we use our own extrusion lines we are in a position to produce polystyrene sheets in a maximum width of 1200 mm and theoretically in an infinite length in high-gloss decorative finishes, timber designs or metal decors. The thickness of the sheets can be selected within the range 0.8 mm - 4.0 mm in 0.1 mm increments. All the decorative sheets are film-protected and can be corona-treated on the reverse. The corona coating serves as a bonding agent to facilitate pressure-bonding of the decorative sheets.

Because we use our own extrusion lines we are in a position to produce polystyrene sheets in a maximum width of 1200 mm and theoretically in an infinite length in high-gloss decorative finishes, timber designs or metal decors. The thickness of the sheets can be selected within the range 0.8 mm - 4.0 mm in 0.1 mm increments. All the decorative sheets are film-protected and can be corona-treated on the reverse. The corona coating serves as a bonding agent to facilitate pressure-bonding of the decorative sheets.

Because we use our own extrusion lines we are in a position to produce polystyrene sheets in a maximum width of 1200 mm and theoretically in an infinite length in high-gloss decorative finishes, timber designs or metal decors. The thickness of the sheets can be selected within the range 0.8 mm - 4.0 mm in 0.1 mm increments. All the decorative sheets are film-protected and can be corona-treated on the reverse. The corona coating serves as a bonding agent to facilitate pressure-bonding of the decorative sheets.

Because we use our own extrusion lines we are in a position to produce polystyrene sheets in a maximum width of 1200 mm and theoretically in an infinite length in high-gloss decorative finishes, timber designs or metal decors. The thickness of the sheets can be selected within the range 0.8 mm - 4.0 mm in 0.1 mm increments. All the decorative sheets are film-protected and can be corona-treated on the reverse. The corona coating serves as a bonding agent to facilitate pressure-bonding of the decorative sheets.

Because we use our own extrusion lines we are in a position to produce polystyrene sheets in a maximum width of 1200 mm and theoretically in an infinite length in high-gloss decorative finishes, timber designs or metal decors. The thickness of the sheets can be selected within the range 0.8 mm - 4.0 mm in 0.1 mm increments. All the decorative sheets are film-protected and can be corona-treated on the reverse. The corona coating serves as a bonding agent to facilitate pressure-bonding of the decorative sheets.

Servo-electric press lines Modular X2000NC setup as a press line with various servo-driven presses for cold forming Back wall dimensions: approx. 5 x 3.5 m, total weight: approx. 45 t Tool setup: 6 stations, 23 mm wire fed in from decoiler and feeder, straightener and cutting unit, ready-to-use production parts Cold extrusion process with press lines Illustrative example of a modular X2000NC setup with servo-driven presses of various sizes as a press line for the cold forming of wire. This setup with servo-driven presses from 240 kN to 7,000 kN can take the place of a single large press with a progressive die. Our press line with synchronised servo transfer is compact, fast and affordable. Unlike large presses from other manufacturers, our line does not need its own press pit. If you need a machine for processing thick wire up to 26 mm in diameter – we’re the specialists to call.

SAVEOMAT Satellite is the innovative vacuum conveying system in which the suction capacity can be split as required. The valve technology on the vacuum manifold allows the power to be split between different material separators. A control of the applied vacuum ensures a constant vacuum during material conveying and guarantees a delay-free material supply. Complete extrusion lines or entire production halls can thus be supplied via a single or several vacuum generators connected in parallel. The suction power is applied as needed for each individual component, ensuring careful feeding, even of critical materials. Other advantages/features: — Splitting of the suction power according to requirements — Simultaneous conveying of several material separators — Vacuum is available immediately — Careful material conveying — Reduction of energy costs — Suitable for PE, PP and PVC granules

The iNOEX Data Manager (iDM) comprises a central data logger for the collection of all process and quality data of the iNOEX systems in the extrusion line. Optimization potentials can be identified, and product-specific key figures can be analyzed and evaluated. The software is installed as a virtual machine in the customer's network, so that no additional hardware is required. OPC-UA as a standardized process data interface, integrated with the latest measurement, control and automation solutions from iNOEX, transfers the data. A connection of legacy systems via the iDM gateway is also possible. By using the Grafana software, iDM 4.0 allows graphs, visualizations and data analysis, data export as .csv or .xls, live data on the database server, use as a hall monitor, as well as ready-made and freely configurable dashboards and reports for each connected system.

The DAIL fulfils the requirements of EN 1114-1 for overpressure protection of extrusion lines and offers maximum comfort of operation. The auto-zero function enables calibration directly on the device or from the observation point/controller. On the output side, the melt pressure transmitter provides a switch output in addition to the analog signal which enables switching off the machine in case of overpressure according to EN 13849-1, PL=c.