Cutting of tubes - Import export

There are many good reasons to separate tubes chiplessly. And first of all, of course, the cleanliness. Precision and output, too, are not insignificant. Our chipless orbital cutting machines make precise cutting results possible. Your tubes can be formed immediately afterwards. That saves time and money. Technical specifications: Separation efficiency: max. Ø 28 x 2 mm for stainless steel tubes Shortest separation length: — 25 mm (without pull apart) — 55 mm (with pull apart) Separation efficiency: up to 2,000 pcs per hour

The chain manipulation system is the system of choice for rotationally symmetrical geometries, especially pipes. The chain enables flexible application on external diameters between 400 and 1500 mm.

There are many good reasons to separate tubes chiplessly. And first of all, of course, the cleanliness. Precision and output, too, are not insignificant. Our chipless orbital cutting machines make precise cutting results possible. Your tubes can be formed immediately afterwards. That saves time and money. Technical specifications: Separation efficiency: max. Ø 50,8 x 2,5 mm Shortest separation length: - 25 mm (without pull apart) - 55 mm (with pull apart) Separation efficiency: up to 2,000 pcs per hour

There are many good reasons to separate tubes chiplessly. And first of all, of course, the cleanliness. Precision and output, too, are not insignificant. Our chipless orbital cutting machines make precise cutting results possible. Your tubes can be formed immediately afterwards. That saves time and money. Technical specifications: Separation efficiency: max. Ø 80 x 3 mm Shortest separation length: - 70 mm (without pull apart) - 100 mm (with pull apart) Cycle time: 5-10 sec. (depending on material, diameter, wall thickness and cutting length)

There are many good reasons to separate tubes chiplessly. And first of all, of course, the cleanliness. Precision and output, too, are not insignificant. Our chipless orbital cutting machines make precise cutting results possible. Your tubes can be formed immediately afterwards. That saves time and money. Technical specifications: Separation efficiency: max. Ø 105 x 3 mm Shortest separation length: - 100 mm (without pull apart) - 170 mm (with pull apart) Cycle time: 5-10 sec. (depending on material, diameter, wall thickness and cutting length)

Created for precision. Our chipless orbital cutting machines make precise cutting results possible. Your tubes can then be directly processed further and for instance be formed straight afterwards. That saves time and money.

The PSU 450 GS is a circular saw specially designed for sawing curved tubes such as mufflers, hydroforming or exhaust pipes. Standardised mounts and their flat material table enable individual workpiece fixtures to be accepted. The saw entry and exit point can be freely adjusted accordingly. The standard two-hand operation allows comfortable and safe working without disturbing mechanical guards. The heart of the PSU tube cutting saw is the worm gear unit with EISELE shock-absorbing feature, produced in-house. It is heavy duty and provides for a smooth, low-vibration running of the saw, which, of course, has a positive impact on the quality of the cutting surface and the blade life. + Mounting for part-specific fixtures + Adjustable saw entry and exit point + Robust and durable + Micro spray system

Clean, efficient, versatile. transfluid's knife cutting method is ideal for postbending cuts. Even with extreme geometries it is possible to have perpendicular cuts with sharp edges. In both cases both chips can easily be detected in the process. Extreme requirements are also not a problem, as up to two blades can be used. An internal mandrel can also optimise the process.

Cutting and Sawing of Tubes

Pressing Pipes Bending Pipes Striping and Peeling of Tube Brochure Tools for Pipeline Construction Drilling of Tubes Cutting and Sawing of Tubes Chamfering Tool for Plastic Tubes

Fewer steps to the finished workpiece With t project you can see all the variables of the bending process before you start the production. Adapted to the material and collisionfree, it makes it possible to plan and execute complex bending geometries. The virtual bending simulation determines exact bending timings and cutting lengths; it also tests tube geometries in advance for feasibility. Tube data and bending results are documented with accuracy and they can then be replicated 100% . All the most common interfaces are available for the import and export of data and connection to BDE or ERP over the network.

In form, double strength. For the optimum processing of your individual requirements we simply combine our transfluid forming techniques, as simple as that, in particular the axial forming and the rollforming. The additional clamping unit makes even extreme forming feasible in one work sequence. The cutting before the axial tube forming is also possible, as well as the rollforming of a preformed geometry. That saves you valuable time. A strong partnership axial forming and rollforming. Our t form combination machines is the perfect union of axial and rolling tube processing, with up to 6 axial forming steps, two rollforming stations, two powered tool holders for flange orientation and an additional clamping unit. The horizontal clamping system makes the processing of bent tube geometries possible.

A precise 90° saw cut is a basic requirement for orbital weld preparation. Robust saws for all wall thicknesses Powerful drive motor Uniform and easy feed control by means of handwheel Different chamfering blades mountable Right-angled saw cut 4, 5 or 6 clamping jaws made of stainless steel as well as reducing jaws Due to concentric clamping no deformation with thin-walled pipes Also for cutting off pipe bends Quick-release fastener for easy changing of saw blades Chip removal during cutting by means of integrated brush Convenient adjustment of plunge depth by means of feed wheel Technical Data: Size range in mm: OD 6 – 220mm Size range in inch: 0.236″ – 8.661″ Wall thickness: 1 – 8mm Electric drive: Single-phase AC motor Mains voltage (input): 200/220VAC (50/60Hz) Power: 1000W / 4.5A Protection class: II Speed control: 6-step control Weight: 47 - 77kg Package includes: Tube saw with electric drive One saw blade One bottle of saw blade lubricating oil

The SLB bandsawing machines from BEHRINGER: A trustworthy partner for workshop and plants. Suitable for cutting tubes, profiles and solid materials made of metal and comparable plastics. Competitive pricing, precision made components, and impressive power. See for yourself. - Mitre cuts are possible from + 30° to – 45° - Scale for setting the exact angle — Clamping of the saw frame with a quickly-tension lever — Downfeed control by a hydraulic flow control valve - Automatic height-setting of the saw frame above the material — Frequency controlled sawblade drive (optional) — Exact cutting

Simple operation, robust design and precise cuts make the metal-cutting cold saws of the VMS series a reliable partner in the workshop and factory. They are real all-rounders when it comes to cutting solid materials, tubes and profiles. In addition to the automatic saw feed, the VMS 350 PV also offers pneumatic clamping of the material. The heart of the VMS circular saw unit is the worm gear unit with EISELE shock-absorbing feature, produced in-house. It is heavy duty and provides for a smooth, low-vibration running of the saw, which, of course, has a positive impact on the quality of the cutting surface, the blade life and the service life of the saw. A quick change of the saw blade is easily possible thanks to the large safety hood. The hydro-pneumatic saw feed can be adjusted infinitely.

The electro-hydraulically operated STAUFF Press Assembly Machine SPR-PRC-MA allows the assembly of cutting rings in the Light Series (L) as well as in the Heavy Series (S) according to ISO 8434-1 / DIN 2353 on metric tube ends with outer diameters from 4 mm to 42 mm. Exchangeable heads allows the device to be adapted for 37° flaring of metric and imperial tube ends with outer diameters from 4 mm to 42 mm and from 1/4 in to 1 1/2 in respectively according to DIN 3949 or SAE J514 / ISO 8434-2. Short times for tool changes, setup and assembly (even when changing the assembly type from cutting ring assembly to 37° tube flaring) make it possible to carry out series production as well as the assembly of small and medium quantities with a high level of economic efficiency, reproducibility and process reliability with considerable reduction of times and cost of assembly of fittings. The adjustable return stoke of the cylinder helps the operator to further optimise the total cycle...

Soft-Sealing Cutting Rings provide an additional safety and protection against potential leakage risks, e.g. caused by the settling of purely metallic sealed connections, temperature fluctuations or considerable pressure and vibration loads in the system. "Sweating effects" on the connection points can be permanently avoided. The type FI-WDDS Soft-Sealing Cutting Ring of the STAUFF Connect range is characterised by the elastomer sealing, which is located in a specially designed groove close to the rear end of the 24° taper and protected to prevent loss. An additional o-ring is used to secure the secure the second potential leakage path between the cutting ring and the tube – even in the event of unfavourable tolerances FKM/FPM (Viton®) is used as the standard sealing material and enables problem-free use of the system for challenging applications involving high temperatures or aggressive media. Like all other components in the STAUFF Connect product range, the cutting ring...

Manual Final Assembly Stud Type FI-FK Manual Final Assembly Studs of the FI-FK series facilitate the final assembly of cutting rings on tube ends, thus allowing for consistent assembly results with a maximum degree of accuracy, reliability and process stability Characteristics and Features Manual Pre-Assembly Stud Type FI-VK Manual Pre-Assembly Studs of the FI-VK series facilitate the pre-assembly of cutting rings on tube ends, thus allowing for consistent assembly results with a maximum degree of accuracy, reliability and process stability Characteristics and Features

The Metzner special development department produces endotracheal tubes with high precision and cleanliness. This is ensured, among other things, by processes such as automatic loading, alignment and positioning of the tubes, processing by seven consecutive work stations and automatic quality control by sensors. Our product video will give you an insight into the machining process. Maschinenbau GmbH has sustainably reduced the production costs of the end products and created additional production capacities with a fully automatic production system for endotracheal tubes.

The tubing specialist with unique precision and working speed for very thin, tension-elastic and pressure-sensitive materials. KL-BV is available in the equipment line Green and as KL-BV Gasket. The Metzner KL-BV cutting machine stands out for its precision, compact design, and the wide range of processing options such as silicone tubes, flexible profiles and gaskets. KL-BV GASKET With its particularly thin blades and precision feed, the KL-BV Gasket is ideal for cutting flat gaskets with a diameter of up to 12 mm.

Corrugated tubes are used to protect cable wires and cable harnesses. When cutting this corrugated tube sheathing to length, it is important to cut precisely and reliably on the crest of the shaft, to avoid forming sharp cutting edges which damage the in-drawn cable wires. Metzner revolutionised the cutting to length of slotted corrugated tubes with the SM 4000 corrugated tube cutting machine. It is the only machine in the world that can guarantee a precision cut on the crest of the shaft due to its unique and patented feed and cutting technology. A laser sensor monitors the production and activates the cut precisely and repetitively with up to 8000 cuts per hour. The SM 4000 with its patented "toothed wheel laser system" is the only machine in the world that guarantees twist-proof feed- and cutting technology for slotted corrugated tubes

Unslotted corrugated tubes are used to protect cable wires and cable harnesses. When cutting this corrugated tube sheathing to length, it is important to cut precisely and reliably on the crest of the wave, to avoid forming sharp cutting edges which damage the in-drawn cable wires. Metzner corrugated tube cutting machines of the CT 4000 series process corrugated tubes with great reliability and precision. Thanks to our many years of experience in processing corrugated tubes, we know the challenges that some corrugated tubes present and are well prepared for them. Our wide range of standard equipment ensures the best possible processing of your corrugated tubes. l The Metzner CT 4200 additionally offers an integrated slitting device for automatic slitting of unslit corrugated tubes. For material diameters from 7.5 mm to 40 mm.

An internationally active medical technology company that produces and sells catheter tubes, among other things, has optimized its manufacturing process with the help of a production line from Metzner Maschinenbau. With Metzner's know-how, it was possible to replace a costly manual process with an automatic machine, saving costs. At the same time, the length accuracy and the cutting quality were significantly improved. The company supplied a fully automatic system that precisely cuts the catheter tubing to length, removes the mandrel present from the extrusion without leaving any residue and without longitudinal expansion, and then deposits the tubing in a collecting container at the end. Processing with exact length accuracy and mandrel removal The Metzner special development cuts catheter tubes to an exact length and removes the mandrel inside safely and precisely. The finished material is deposited in a collection container.

Metzner has been developing and designing production machinery for tube machining for nearly three decades. Thanks to these many years of experience, today we can offer solutions that are adapted to the variety of different tube diameters and material properties. Wherever tubes have to be cut in very large quantities, impact knife machines are used. The Metzner Dynamat series achieves up to 4000 cuts per minute with one knife and, if required, an even higher cutting performance with multiple knives. Customers have the choice between "stop & go" cut or continuous cut. There are different machine sizes for materials of up to 120 mm diameter, which are prepared as standard for a wide range of peripheral equipment and knife moistening. The Dynamat machines process elastic materials reliably and with repetitive accuracy – from silicone tubes for the medical sector to fabric-reinforced tubes and profiles. No difference whether the material comes from an extruder or is unwound from a coil.

The travelling circular knife machine CCM 6 cuts rigid profiles and tubes accurately to length. The CCM 6 achieves very long processing times of several seconds for excellent "final trim quality" thanks to a standard servo linear drive for the tool carrier, and at the same time extremely short cycle times of less than one second for machining short parts at high line speeds. Added to this is the servo linear drive for circular knife feed with different feed speeds for different material sections, e.g. a gentle material penetration or knife exit with low feed to reduce burr formation. High speed ranges As far as the knife speed is concerned, we offer you outstanding possibilities of alternatively 2,000 – 6,000 rpm or 4,000 – 12,000 rpm. This means that there are no limits to the use of various types of circular knives, including clamping and grinding in continuous operation. Our product videos will give you an insight into the machining process.

Metzner has developed the mandrel cutting machines of the SR series for cutting off sealing rings from injection-moulded or extruded tubes with different diameters. These machines are characterised by their unique processing method and high cutting quality. First, pre-extended "rubber tubes" are clamped onto mandrels. Due to the special design of the mandrels, the mandrel can be set up and removed quickly and without special previous knowledge. The mandrels are then automatically clamped in the machine between rotating spindles and production is started. A knife carriage travels along the tubes and cuts the flat sealing rings to the desired length with either push-fit or circular knives, depending on the requirements. This cutting method is particularly impressive with its high cutting quality in combination with a high output.

To cut capillary tubes, special blades are required, which are made of a material that is harder than glass. Normally, blades with an extremely hard diamond edge are used. However, zirconium oxide blades are a less expensive and convenient alternative. They are also very hard, and can be sharpened easily at any time by simple regrinding. These blades are excellently suited for cutting glass capillaries, as the flat blade can be drawn accurately across the glass surface. Moreover, the capillaries can be parted cleanly at the incision point. This method can even be used on extremely fine test tubes with wall thicknesses of only 0,01 mm. For convenient and secure use in one hand, the blades can be clamped into our aluminium blade holders. Therefore, we recommend requesting the blade holder as well. Glass cutting-tools

A sensor only is not a responsible for good measurement. Often it depends on the surrounding conditions. Thick-walled glass-capillary-sections serve for the sensor as solid basis. Fitted on top, the sensor is mostly islolated from thermal and other environmental impacts. Solid connections between glass and metal For the production of glass-feed-throughs or glass metal sealings, precise cuttings of capillary-tubes are needed. These special tubes are glasses, which are adjusted to the physical parameters of the metals. We draw and cut such capillaries precisely to final size. Thereby the glasses can be fused on the customers wires and pins, which are made of metal. Scatter discs for the endoscopy Glass rings in different sizes with two satin cut sides, allow to manufacture small ring lightings for example for the endoscopy. By means of the rough surfaces of the glass rings, the light, coupled on the back, is refracted and diffusely spread. Different diameters and thicknesses as...

The firm flexible tube or plastic pipe is pushed onto the integrated connecting sleeve of the 1C connector. The sealing ring forms a tightness for the connection, while it is secured in place by a cutting ring. Due to the knurled nut, this also affects the flexible tube. The cutting ring wedges into the flexible tube or pipe as far as the knurled nut is screwed onto the connector body. A shear force is applied here that intensifies the contact pressure. This creates a friction-locked and tight connection that can be released at any time and minimises the dead volume.