Cleaning systems - Import export

WIWOX® CORUS HD ultrasonic systems have been specially designed for cleaning high-quality moulds and precision tools. In maintenance these replace the labour-intensive and often ineffective manual cleaning. The ultrasonic cleaning process can be used for all metal moulds, in particular tools for injection moulding, extrusion, rubber processing as well as aluminium and gravity die casting. A typical structure consists of three stages: 1. cleaning, 2. rinsing and 3. passivating. The usable dimensions are matched to common mould sizes. The workpieces to be washed are placed in the tank either with the aid of a washing basket or with a lifting beam. Our ErgoStation is recommended for manual rinsing, drying and post-treatment. The working area is completely enclosed, brightly illuminated and ventilated. Operation is safe and simple, as the moulded parts are loaded laterally through a sliding door and held by a lifting device during treatment.

The WIWOX® VERSA GENIUS+ ultrasonic cleaning system enables individual, demand-oriented mould and parts cleaning. The modular design allows adaptation to almost all process requirements. Later expansion or automation is possible at any time. WIWOX® VERSA GENIUS+ ultrasonic cleaning systems consist of washing, jet, rinsing and drying modules as well as the corresponding accessories. The spectrum ranges from individually operated cleaning basins to fully automated, multi-stage cleaning lines. WIWOX® VERSA GENIUS+ sets new standards in modern plant design. Well thought-out details in the area of guiding the cleaning medium, agitation and process control ensure a flexible and energy-efficient process sequence that meets the requirements. You can convince yourself of the economic efficiency of the system by extensive cleaning tests in our test laboratory. The bath care accessories also play an important role in the cleaning result, the uniform process flow and the operating costs.

WIWOX® VIVERK are single and multi-stage spray chamber cleaning systems for aqueous cleaning, pretreatment and degreasing of tools and parts. Loading takes place via an extendable platform, which can be loaded at an ergonomic working height. The workpieces are mechanically cleaned by means of pump pressure in the spray chamber process. The temperature-controlled washing liquid is sprayed onto the workpiece via a spray frame.The washing plant is operated via a side switch box with electrical control. Before the washing process, the loading basket is loaded and driven into the rinsing chamber via a roller conveyor. The door is closed manually (optionally also automatically). The machine reaches an operating temperature of 40°C within just a few minutes. After a further 30 minutes, the maximum washing temperature of 70°C is reached. The motor-driven spraying gyro completely revolves around the parts to be washed.

Other information E3.10 Inner height hi: 10 mm Inner widths Bi: 20 - 60 mm bending radii R: 15 - 48 mm Pitch: 16,7 mm E-Chain®. E3.15 Inner height hi: 15 mm Inner widths Bi: 20 - 60 mm bending radii R: 32 - 75 mm Pitch: 16,7 mm E-Chain®. E3.22 Inner height hi: 22 mm Inner widths Bi: 20 - 60 mm bending radii R: 44 - 75 mm Pitch: 16,7 mm E-Chain®. iF -Design Award 2005 IPA classification - Report IG0704-400:: ISO Class 1, according to DIN EN ISO 14644-1 for system E3, Series E3.15.040.075.0 at v = 0,5 m/s, 1 m/s, 2 m/s Other information E3.10 Inner height hi: 10 mm Inner widths Bi: 20 - 60 mm bending radii R: 15 - 48 mm Pitch: 16,7 mm E-Chain®. E3.15 Inner height hi: 15 mm Inner widths Bi: 20 - 60 mm bending radii R: 32 - 75 mm Pitch: 16,7 mm E-Chain®. E3.22 Inner height hi: 22 mm Inner widths Bi: 20 - 60 mm bending radii R: 44 - 75 mm Pitch: 16,7 mm E-Chain®. E-Chain® selection aids You can find the right E-Chain® quickly by entering concrete parameters and with the aid of a comparison table. Selection aids Installation instructions Opening and closing of the E-Chain®. Interior separation and strain reliefs. Assembly Instructions Application examples Applications in various industrial sectors and in the igus® test laboratory. E3 system E3: System for highly dynamic applications The cycle times are always shorter in the automation, whereas the requirements in noise reduction, service life, vibration dampening are always higher. For this wide area of small E-Chain®, igus® now introduces the E3 system product range that completely caters to these requirements: Extremely low noise operation (max. 38 dB(A)). The resilient element replaces pins and bores as fastener Modular chain made of three elements Cost-efficient crossbar and separator "on the band" Quicker and easier access to cables by the zipper system Good stability through stable, interlocked links Easy to shorten or lengthen Ideal for flat cables Accessories: Separators, integrated strain reliefs, mounting brackets Typical industrial sectors and applications Production and processing of semiconductors Optics Automatic insertion machines Materials handling technology Measuring technology Printer and plotter Clean room application General mechanical engineering iF -Design Award 2005 IPA classification - Report IG0704-400:: ISO Class 1, according to DIN EN ISO 14644-1 for system E3, Series E3.15.040.075.0 at v = 0,5 m/s, 1 m/s, 2 m/s

The WIWOX® USm Ultrasonic cleaning tanks enable individual, demand-oriented surface treatment in a single or multi-stage process. The modular design allows adaptation to almost all requirements and subsequent expansion or automation is possible at any time. Aqueous cleaning at temperatures between 60° and 80° C ensures absolute degreasing and particle removal. Organic or inorganic residues such as polishing paste, paint, plastic, release agents, oil carbon or lime can be easily removed by using the right cleaner. The workpieces are cleaned within a few minutes. The cleaning result is always perfect and reproducible. The subsequent rinsing process is followed by stain-free post-cleaning or preservation. The WIWOX® ultrasonic cleaning process can be used for all steel moulds as well as brass and copper parts. Especially tools for injection moulding, extrusion, rubber processing, aluminium die casting and gravity die casting.

Thermal cleaning in the WIWOX® IGS thermal system at up to 500° C removes all organic residues, even from fine bores. Depending on the melting and decomposition point of the residues, they are either melted or pyrolysed. The resulting exhaust air during the carbonization phase is burned in the afterburner chamber at over 850° C. Cleaning in the pyrolysis process requires subsequent post-cleaning. Inorganic components, oxidation residues, corrosion, etc. remain on the tool surface and must be removed. The ultrasonic process with acidic or alkaline cleaning media or the blasting process with organic and mineral abrasives are suitable for this purpose.

If the service is right, every production plant will work economically for many years. We offer you a qualified repair and maintenance service, even for older machines and third-party products. Our service technicians will look after you quickly and anywhere with fully equipped vehicles. We pay attention to the good training of our personnel. Experienced mechanics, locksmiths or electronics specialists offer you every support to ensure the perfect functioning of the delivered systems. Our plant service – also for older machines and other manufactures!

Fast delivery of spare and wear parts We have a modern shelf stock of all common wear and spare parts. The delivery guarantee from our own stock is a matter of course for us - as well as for older machines and third-party products. ▪ Blasting gloves/sandblasting gloves ▪ Blasting nozzles/sandblasting nozzles ▪ Clamps ▪ Vent valves ▪ Laminated glass panes ▪ Profile seals ▪ Illumination panes ▪ Filter cartridges ▪ Replacement diaphragms ▪ Sealing rings ▪ Nozzle holder ▪ Blasting hoses/sandblasting hoses ▪ Door seals ▪ Air nozzles ▪ Check valves ▪ Sinter filters ▪ Metering rings ▪ baffle discs and much more.

WIWOX® Spintec top loader spray chamber washing systems are the solution for fast parts cleaning in maintenance! The parts to be cleaned are placed in the washing basket of the system from above. During the washing process, cleaning fluid is sprayed onto the parts from below, above and from the sides. The basket rotates inside the machine, resulting in an even washing result. The detergent reservoir is located in the bottom of the machine and is also equipped with a heater.

Single and multi-stage spray chamber washing systems for industrial cleaning and degreasing of tools and parts. Loading takes place via an extendable loading platform at ergonomic working height. Before cleaning, the loading basket is loaded and moved into the rinsing chamber. The individual stainless steel washing nozzles can be easily maintained and adjusted according to the application. The motor-driven spraying rotor completely revolves around the loaded parts. The washing system is operated via a side switch box with electrical control. Before the washing process, the loading basket is loaded and driven into the rinsing chamber via a roller conveyor. The door is closed manually (optionally also automatically). The machine reaches an operating temperature of 40°C within just a few minutes. After a further 30 minutes, the maximum washing temperature of 70°C is reached. The motor-driven spraying gyro completely revolves around the parts to be washed.

WIWOX® 340 is a weakly alkaline cleaning agent for grease, oil and oil carbon soiling. Very suitable for pre-cleaning or basic cleaning of soiled steel, cast iron and non-ferrous metal or plastic parts in an ultrasonic bath or in a spray cleaning system. After cleaning and without water rinsing, the parts are temporarily protected against corrosion. The final drying can be accelerated by blowing off with compressed air, a warm air flow or treatment in a drying cabinet. WIWOX® 340 can be used in a concentration of 5 – 7 %. Dilution with water depends on the degree of contamination and the intended exposure time. The bath should have a temperature of approx. 60° C. The bath should be kept at a constant temperature. In the field of precision mechanics, longer exposure times are possible depending on the degree of contamination.