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Automation integrator - Import export

Germany

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Analytical shredding systems for QA work are a fundamental preliminary component in the production of substitute fuels. Businesses that buy in their substitute fuel from external suppliers are faced with two key analytical requirements before putting it to use: pollutant analysis and calorific analysis. To ensure the proper handling of these analyses, a sophisticated sampling system is required, meeting the following criteria. Combining over 30 years of experience and the deployment of our proven single-shaft shredder, ERDWICH has developed an automated, integrated system that sets new standards in the areas of sampling and process reliability. Utilise market-leading ERDWICH technology to ensure your success in the substitute fuels sector. To get an idea of what we’re capable of, please see the following Case Studies. Now it’s your turn: we look forward to receiving your project enquiry!

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Germany

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Analytical shredding systems for QA work are a fundamental preliminary component in the production of substitute fuels. With primary fuels and finite resources subject to continuous price increases, the significance of substitute fuels continues to rise unabated. For plant operators, this offers first-class potential and attractive prospects for the future. Businesses that buy in their substitute fuel from external suppliers are faced with two key analytical requirements before putting it to use: pollutant analysis and calorific analysis. To ensure the proper handling of these analyses, a sophisticated sampling system is required. System criteria: To satisfy these requirements while ensuring optimum process reliability, you need a partner who possesses long-standing expertise and manufacturing proficiency.ERDWICH is that partner. Combining over 30 years of experience and the deployment of our proven single-shaft shredder, we have developed an automated, integrated system that...

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Attachments from KAUP are not only "The helping hands of your forklift truck". They can also be "the helping hands of your automated guided vehicle", significantly expanding the application possibilities of the innovative automated guided vehicles (AGVs). Whether integrated sideshift, bale clamp or telescopic forks: a wide variety of attachments from the KAUP product range can be integrated into AGVs. It does not matter whether the attachment is electronically or hydraulically operated. As with forklift trucks, KAUP also works with all manufacturers of automated guided vehicles.

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Germany

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• Control cabinet with process control, inspection and monitoring for automated applications • Integrated control and safety components • Simple, ergonomic operation • For use with stationary CO2 tank (or bundles) • Modular construction, design according to customer requirements

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Germany

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The Dymond DSV Sideshooter provides reliable detection of foreign objects in upright tall packaging. The compact, hygienic design, interfaces and reliable image processing at high speeds allow for efficient integration into automated production processes.

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Germany

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The Dymond D side shooters offer reliable detection of foreign objects in tall, upright packaging. The compact hygienic design, interfaces and reliable image processing at high speeds allow for efficient integration into automated production processes. Reliable inspection with a high throughput Maximum safety through multi-sided radioscopy opens up new possibilities in product design Seamless integration and installation Quick and easy cleaning thanks to the hygienic design Industry 4.0 ready

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The perfect thermoformer for packing your sliced products Whatever you slice – wePACK: Right from the start, the development of the wePACK was focused intently on the requirements of our customers. The result is a packaging machine which is consistently geared to slicing applications and which delivers maximum output, as well as ease of operation and servicing. Thanks to its hygienic design and a high level of automation, the wePACK guarantees maximum food safety. From product preparation to quality checked primary packaging, we offer everything from a single source. This unique situation takes the integration of slicers, automation, packaging and end-of-line equipment to a new level. Weber combines strong single components to even stronger complete line solutions. The boundaries between individual components disappear, so that the complete slicing line merges into one unit. NEW: Optimized software for the integration of infeeding systems

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By using an array of sophisticated sound sensors, the SV600 can be mounted close to any equipment or asset, to any area of the production line, or where human access is restricted or dangerous to ensure you can monitor the most important parts of your facility without interruption. As a fixed, automated solution, the SV600 integrates with your process and eliminates the need for lengthy fault-finding processes such as soapy water tests, when used as part of your product leak testing process. By continuously monitoring your environment, you can quickly detect and fix air leaks – reducing your consumption of compressed air and energy to help save your facility money. Key Features: High-end 24/7 acoustic monitoring 64-Digital MEMS microphones placed in a Sunflower Array Integrated visual light camera Powerful processor for onboard real time processing Sound classification Frequency filtering dB values and sound intensity mapping Event triggering

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▪ Hygienic design for food, cosmetic and pharmaceutical applications ▪ Easy integration into automated processes due to compact design ▪ Length and weight savings compared to existing pumps ▪ Short cycle times ▪ Non-destructive dosing of solid containing materials with diameter of up to 20 mm ▪ Volumetric dosing and filling, regardless of viscosity ▪ For low to high viscosity materials ▪ Long service life even with abrasive and shear sensitive materials ▪ Continuous dosing, pulsation free ▪ Precise filling with high repeatability ▪ Linear relation between dosing volume and rotational speed ▪ Programmable suck-back prevents dripping or stringing of product ▪ FDA compliant elastomers ▪ Wetted components are autoclavable ▪ Stainless steel ▪ Optional flushing connection for optimum results with CIP ▪ Easy cleaning and maintenance due to quick assembly and disassembly options

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The MEMDOS LP motor-driven diaphragm dosing pump is the ideal choice for applications where the pump needs to be integrated into control systems or control loops. A version with an Ethernet-based MODBUS interface is available specifically for integration into sophisticated automation networks, enabling seamless communication and control. Equipped with a robust plunger drive and the option of manual or automatic capacity adjustment, the MEMDOS LP reliably and precisely doses various media such as acids, alkalis, precipitants and flocculants. This flexibility and precision make it a reliable component in various industrial processes. The MEMDOS LP is also available with a double diaphragm system on request, which ensures increased safety and reliability.

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Kendrion Kuhnke Automation relies on CODESYS as a software platform for a wide variety of applications in the automation industry. For all Kuhnke platforms, this software is available as release CODESYS V3. The IEC 61131-3 programming system offers IEC 61131-3 editors (FBD, LD, IL, ST, SFC), comprehensive debugging and online functions to optimise the application code, as well as fieldbus configurators and editors to generate visualisations. Single and multi-axis motion control all the way to the writing of curves can be projected within the well-known IEC 61131-3 development platform together with all related logic applications. Summing it up it can be said that the tool offers the user an integrated solution to support him in his everyday work and is tailored to offer real-life support to accomplish his tasks. ; EC 61131-3 programming tool for industrial control and automation technology; Integrated visualisation editor; Numerous security features (source code, communication, ...)

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Germany

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The Dymond S side shooters offer reliable detection of foreign objects in tall, upright packaging. The compact hygienic design, interfaces and reliable image processing at high speeds allow for efficient integration into automated production processes. Reliable inspection with a high throughput Maximum safety through multi-sided radioscopy opens up new possibilities in product design Seamless integration and installation Quick and easy cleaning thanks to the hygienic design Industry 4.0 ready

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Germany

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STRONG. SOLID. LONG-TERM ACCURACY - Travelling column machining centers with modular equipment variants and particularly high performance. STABILITY, YOU CAN FEEL! - Combination of extremely rigid & stable machine - High stability during machining - Extremely high rigidity sets new standards for moving column machining centers LONG-TERM ACCURACY - Long-term machining with consistent product quality - High precision even after years of use CUSTOMIZED MACHINE SOLUTIONS - Joint development of your milling strategy - from development to commissioning - Expertise from individual to series production, also automated 24/7 - Possibility of integrated automation FLEXIBILITY THAT INSPIRES! - Wide range of options | rotary table, magnetic table, swivel table, additional magazine, partition wall, etc. - From heavy-duty machining to high-precision finishing of a wide range of materials

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Experience the pinnacle of marking and coding efficiency with the MPERIA Controller. Seamlessly switch messages in seconds, enhance mark quality, and centralize coding control on your production lines regardless of equipment manufacturer. With over 170 years of expertise, we ensure ongoing support, making us your reliable partner today and beyond. Legacy Controller Challenges Companies grappling with outdated, inflexible marking systems face significant challenges in streamlining their product, case, or pallet marking processes. These systems are difficult to use, lacking automation features, and hinder seamless integration into existing production environments. The absence of user-friendly interfaces and manual code changeovers lead to increased errors, bottlenecks, and inefficient operations, resulting in unnecessary labor hours and costly recalls. There is a pressing need for an easier-to-use, automated marking solution that enables efficient integration, improves

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Germany

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The efficient fully-automated and highly integrated measuring software for measuring of series parts. Usable for recurring measuring tasks up to integration in CIM production plants. IMS is available in english. automatic measuring functions and combinations intuitively usable tools are available for automatic edge detection and geometrical combination sophisticated macro language with macro editor flexible and efficient macro-language with teach-in functionality for complete control of the measuring sequence with variables, sub-routines, database linking and text print-out comfortable macro editor with breakpoints comfortable macro editor with breakpoints, variable inspection and online help

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The GEMÜ 651 2/2-way diaphragm valve has a stainless steel piston actuator and is pneumatically operated. The valve is designed for use in a sterile environment. The valve has a fully integrated automation module and an internal air supply. Normally closed (NC) and Normally open (NO) control functions are available. The automation module is available in two versions. —Reduced planning and cabling time —Integrated air ports —Speed-AP function for fast mounting and initialisation —Optional flow direction and installation position

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Germany

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— Minimize operator intervention with a fully automated and integrated solution — Capture data from inaccessible or dangerous areas to keep your team safe — Monitor sound signature changes in real-time to prevent unscheduled maintenance Visualize the unheard and unseen with the power of acoustic imaging. The SV600 Fixed Acoustic Imager enables users to continuously detect, locate and visualize air and gas leaks or changes in sound signatures before they become costly problems.

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Germany

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The LUMOS II offers outstanding visual and spectral data quality with full automation of all measurement modes: transmission, reflection and ATR. For FTIR beginners and experts alike, the LUMOS II is the best solution for infrared microscopy. Bruker's exclusive Focal Plane Array (FPA) detector technology allows you to experience detailed imaging at the maximum speed. This allows you to take full advantage of the vast possibilities offered by FT-IR microscopy. The OPUS IR software provides you with assistance whenever you need it and allows you to glide effortlessly through measurement, evaluation and reporting. Your advantages: • Extremely fast FT-IR imaging (FPA) • High spectral quality and resolution • Brilliant visual images and huge field of view • Fully automated FT-IR microscope • Integrated, piezo-controlled ATR crystal • Software supported measurement and evaluation • Automatic measurement in transmission, reflection and ATR

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Germany

IAI Industrial Robots is one of the leading manufacturers of electric actuators and industrial robots. In addition to catalogue products, we also offer customised products and special developments. Actuators from IAI can be easily connected to automation applications and integrated into production lines in all industries. The controllers can be connected to the higher-level controller via digital I/Os or via fieldbus systems such as Profinet, Profibus, CC-Link, DeviceNet, EtherCat, EtherNet, Modbus and many more.

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Germany

The ultrasonic actuators of the SLIMLINE product line are characterized by their extremely slim design and their large variant diversity. These ultrasonic actuator types are available in frequencies of 20, 30, and 35 kHz. A compact console structure, precise guiding systems and variable drive units are a solid basis for repeatable weld results. In combination with Herrmann weld process controls, the system is used for customized integration solutions in automation.

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Germany

Fully automated ultrasonic module cells are integrated in complete production lines. The design and type of the transport system used depends on customized specifications. Within the cell it is possible to implement modular arrangement of several operating stations. The weld process control is responsible for the autarkic functional sequence within the cell and communicates with the overall system controller. Qualified support for customized integration solutions.

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Germany

Metzner offers low-cost individual stations in the field of e‑mobility for the entry into high-voltage cable processing. For the first time, the EM 101 module offers a solution for removing the cable foil without affecting the cable shield. The automatic processing of high-voltage cable wires also necessitates the connection of various components of the connector system. The Metzner EM 102 takes care of this. The EM 103 allows the cable shield to be opened and cut using a patented process which ensures that there is absolutely no contact with the inner insulation. The EM 103S offers the functionality of the proven EM 103 to meet the requirements of smaller cable wires of up to 8 mm diameter. These cost-effective models cannot be integrated into an automation line and are equipped with only limited traceability functions.

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Germany

You won’t get it more flexible. The mobile welding laser AL-ARM was developed to quickly and flexibly repair offset seams, pores and penetrations in the car body. The fiber laser system can be positioned quickly and has a long range. The 3D visualization with integrated laser safety glasses enables the user to observe his welding task as well as the surroundings. The welding process is shown enlarged and the process-relevant data is also visible in the image. The handpiece, which is used for welding, is equipped with an automated wire feed and an integrated shielding gas nozzle. It weighs just 1.5 kg and is easy to position. There is no set-up time for welding.

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Germany

More than SCADA. The Protherm 9800 is a modular production management software for supervising, controlling and archiving heat treating processes and heat treatment installations. It delivers everything to optimize the performance and efficiency of a heat treatment plant operating a variety of furnaces as well as automatic handling machinery. By combining process control, equipment integration, and automation capabilities, the Protherm 9800 provides a comprehensive approach to plant wide supervisory control and management. FEATURES • Highly detailed visualization of all furnaces and connected devices • Scalable set of functions • Module for fully automated production system/cell (lights-out) • Easily implementable interface to existing planning and production systems • Possibility of simulating heat treatments

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Germany

- Quality control and safeguarding - Individual test values and criteria - Customer-specific measuring and testing plants - Single measuring systems with manual assembly - Fully integrated and automated testing plants using robots - Optical, acoustic or electrical systems with/ without parts contact, data preparation, analysis Measuring and testing systems we were involved in: - Camera systems with corresponding image processing - Part recognition, positioning, color and surface examination, checking for damages - Optical / tactile / ultrasonic tests using sensors and displacement measurement systems - Leakage and pressure tests - Inspection and monitoring of filling level - Run-out properties and accuracy - Backlash measurement - Electrical tests and measurements - Electrical values, check measurements, switching and opening properties Used in all branches: e.g. pharmaceuticals industry, medical engineering, cosmetics, electronics and automotive industries.

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Germany

Gripping technology from AMF: Inexpensive, efficient, safe High gripping force, Suitable for a diverse range of workpieces, Overload protection prevents damage, Combined application of different gripper types. The pneumatically driven gripper is available in different designs. The integrated self-resetting counterbalance elements facilitate the exact positioning of the unmachined parts or pre-cast parts and relieve the machine spindles. Our product range for low-cost automation with three different gripper elements is complete and even more flexible.

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Germany

CONTINUOUS TROWALIZING OF NON-SENSITIVE PARTS The AV range of continuous units allows you to continuously process large quantities, with no need to interrupt the mass finishing process to add new workpieces. Thanks to the trough-shaped work bowl, you can process small and medium non-sensitive mass-produced parts (punched parts, die-cast parts, etc.), as well as larger parts (oil tanks, cylinder head covers, etc.). THE BENEFITS AT A GLANCE Continuous workpiece processing Interruption-free workpiece loading Trough-shaped work bowl Easy to integrate in fully automated mass finishing processes Simple material handling without batch loading

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Germany

The universal HERMETIC series offers a multitude of application possibilities due to its various features. In particular, the electromechanical drive with its very quiet running has predestined the HERMETIC series for integration into automated systems. The ink residue pick-up system (option) can be integrated into the machine housing, allowing the machine to be used in confined spaces. Exclusive to TAMPOPRINT is the adjustable pad stroke onto the workpiece in combination with an electromechanical machine drive. The variable contact pressure of the ink/doctoring cup offers optimised service lifetimes for the printing clichés used and the best results for doctoring. In addition to all the above advantages, the HERMETIC 150 offers a max. print image size of Ø 140 mm. An (optional) ink residue pick-up system can be fitted either on the right or left of the machine.

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Germany

Monitoring of oxygen concentrations in bioprocesses in real time offers the possibility to learn about the actual metabolic state of the culture and use the information for process optimization. Values like OUR, OTR, RQ or even feeding strategies are essential for process control and optmization. BCP-O2 oxygen analyzers in the simple PA housing have a space saving design and are suitable for small scale stuides (e.g experiments in shake flasks) up to industrial scale processes. Due to the integrated automated temperature and pressure compensation gas cooling, specific valves or pipes are unnecessary. Gas concentrations can be measured directly in the process without expentiture.

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