Assembly lines - Import export

Safe and powerful For an efficient body shell process, the correct bodywork components must be reliably brought from their intermediate storage areas and production lines to be assembled. Lödige’s materials handling and control solutions automate this procedure. Your advantages using Lödige solutions in the body shop: Connection to the pressed component store Conveying on several levels possible Connection to bodywork store Horizontal materials handling systems High levels of automation possible Control connection to robotic systems

Assembly line for micro gas generator (belt tensioner) Workpiece carrier transfer system (above/below level) with multiple automation stations

Guide tubes for solenoid valves, deep-drawn from stainless steel. Tightest tolerances, high quantities

A clamping ring machine is a system for the automatic production of clamping rings. Schmale Maschinenbau Gmbh is one of the leading manufacturers of clamping ring machines in Europe. On our clamping ring machines, the strip material is profiled, bent and cut. Automatically closures are supplied and welded. The finished clamping ring is calibrated and stored. Via a servo-electric transfer, all processing stations are connected to each other and operated simultaneously. Thus, cycle rates of up to 28 clamping rings per minute can be realized.

The stopper cylinders are developed to stop or block moving parts, e.g. in an assembly line. The large dimensioned piston rod also allows use as a stand-by stop device.

control panels, control cabinets, pneumatic systems, pneumatic systems, control units, pre-assembled pneumatic modules for machines and plants in automation technology factory automation assembly lines test benches Also for automotive applications such as brake test benches, assembly robots, conveyor belts. Design, layout, assembly, plug and play delivery. We are also happy to use components according to the parts list, specifications or customer specifications.

With the ever increasing automation of assembly lines, users are finding that values for absolute linearity are steadily gaining importance. Unlike independent linearity, for absolute linearity the reference slope is fully defined (Fig. 8) so that there is no need for subsequent system trimming. The definition of an index point establishes a relationship between the mechanical input value (travel or angle) and the output voltage. Potentiometers whose linearity is defined by these criteria can be installed without a need for subsequent adjustment. As with independent linearity, it is best to determine the absolute linearity of a potentiometer by comparing its output with that of a master potentiometer. With absolute linearity, it is frequently necessary for the tolerance fields to be stepped. Fig. 9 shows a practical example. Fig. 8 Fig. 9

Incremental length probe with magnetic operating principle Extremely insensitive to contamination such as oil mist, moisture and dust Due to the Ø 20mm clamping shaft extremely robust against oscillations and vibrations Perfectly suited for automated data acquisition in measuring fixtures, assembly and production lines

High precision incremental length probe with magnetic operating principle Extremely insensitive to contamination such as oil mist, moisture and dust Due to the Ø 20mm clamping shaft extremely robust against oscillations and vibrations Perfectly suited for automated data acquisition in measuring devices, assembly and production lines

High precision incremental length probe with magnetic operating principle Extremely insensitive to contamination such as oil mist, moisture and dust Due to the Ø 20mm clamping shaft extremely robust against oscillations and vibrations Perfectly suited for automated data acquisition in measuring devices, assembly and production lines

High accuarcy incremental length probe with magnetic operating principle. Extremely insensitive to contamination such as oil mist, moisture and dust Due to the Ø 20mm clamping shaft extremely robust against oscillations and vibrations Perfectly suited for automated data acquisition in measuring devices, assembly and production lines

Pokayoke torque wrench with limit switch output to eliminate missed tightening Adjustable clicker type torque wrench with limit switch output and durable curly cord. Upon reaching the set torque, the torque wrench "clicks" to complete tightening while the limit switch simultaneously sends out a contact signal. Signals from a limit switch are captured on a programmable logic controller (PLC) or similar device to establish a Tightening Assurance System using assembly line interlock controls. Torque setting is easy to adjust by knob and scale. The ratchet head has 24 teeth with a 15 degree operating range, allowing for use in space-limited working conditions. A clear “click” sound signals tightening completion upon reaching the set torque. Metal handle version (-MH) especially suitable for use in greasy conditions (oil, chemicals, etc.) such as garage work. Large adjusting knob designed to enhance usability in torque setting by oily hands. [...]

Rotary Slip-type Preset Pokayoke (Error-proofing) Torque Wrench A preset torque wrench that prevents 3 problems: under-tightening, over-tightening, and other human tightening errors. QSPCAMS and QSPCALS are rotary slip-type torque wrenches with wired limit switch. When set torque is reached, rotary slip occurs with simultaneous output of a contact signal from the limit switch. Signals from the limit switch are captured on a programmable logic controller (PLC) or similar device to establish a Tightening Assurance System using assembly line interlock controls. The limit switch can be connected to a CNA-4mk3 count checker (sold separately) to easily create a tightening count management system. The set torque cannot be changed without using a special tool (sold separately), preventing the operator from changing torque by mistake. QSPCAMS and QSPCALS have a highly durable curly cord. Length of standard MS/LS curly cord (when extended) ~2m. [...]

Hi-Tec Shut-Off Impulse Tool. The lightweight Yokota YLT series impulse wrenches with double chamber air motor achieve the required torque very quickly. The tools have a high number of impulses per second, and therefore very accurate torques can be realised, resulting in increased production speed. Design innovation and the application of new materials significantly reduce the weight and increase the service intervals. Yokota impulse wrenches are widely used for tightening jobs in the assembly industry, where accurate torque tolerances are necessary. Impulse tools are light, powerful, small and very importantly, have no kick-back. Evaluation of tightening processes in car assembly shows that tightening joints uses 10% of the total assembly time. Working with faster tools therefore can speed up assembly lines substantially. [...]

Hi-Tech Impulse Tool with Double Chamber Air Motor. The lightweight Yokota YLa series impulse wrenches with double chamber air motor achieve the required torque very quickly. The tools have a high number of impulses per second, and therefore very accurate torques can be realised, resulting in increased production speed. Design innovation and the application of new materials significantly reduce the weight and increase the service intervals. Yokota impulse wrenches are widely used for tightening jobs in the assembly industry, where accurate torque tolerances are necessary. Impulse tools are light, powerful, small and very importantly, have no kick-back. Evaluation of tightening processes in car assembly shows that tightening joints uses 10% of the total assembly time. Working with faster tools therefore can speed up assembly lines substantially. [...]

YZ-NP impulse wrench is light weight, well balanced, and has a brushless DC motor. It allows 4 rpm settings (2000/3000/4000/4800) to be set according to application/joint conditions. No planet gear between motor and impulse unit resulting in extremely low vibration and low noise. Available Li-ion battery 18 V / 2.0 Ah provides LED capacity indicator and no memory-effect. LED indication appears on overheat error, motor/driver error, and low battery capacity. Pulse-Check Function: By teaching the tool the impulse cycle as a reference point, the YZ-NP is able to give a warning message for upcoming maintenance needs. Applying reaction-free Yokota impulse wrenches at the assembly line reduces the RSI risk significantly. [...]

The Mountz FGC cam-over wrench is a reliable and durable error-proofing tool that allows engineers to reduce the risk of over-torque on their assembly lines in sensitive production environments. Engineered and assembled in Silicon Valley, Mountz FGC precision preset cam-over wrenches are the most advanced torque-limiting wrenches for high-level process and quality control. The preset wrench ensures that the correct torque value is applied consistently to each fastener without the risk of operator adjustment. Click wrenches are not 100 % process safe and are often susceptible to over-torque results due to operator influence. A click wrench does not physically prevent an operator from applying additional force and which leads to inaccuracy. Using a clutch mechanism, cam-over tools prevent the operator from applying too much torque to the fastener – preventing over-torque events, broken components, costly product returns, and safety risks. [...]

Simple assembly line/workshop torque tester for torque wrenches. The Wrenchmate is a robust, simple, user-friendly unit for checking and setting torque Wrenches. It is strong and robust and designed especially for a workshop environment. The Wrenchmate can be fitted to a wall, steel structure or at the end of a bench or workstation. The Wrenchmate has a large, easy-to-read screen with clear LED digits and a clever dual-colour torque display that is visible in all light conditions. The torque tester can also be switched between Nm and lb.ft measurement units. Three versions are available for testing tool torque up to 1100 Nm, all of which are supplied with a 12V PSU power supply and a traceable calibration certificate. Key Features Aluminium alloy housing with powder coated finish Accuracy ±1% reading (±1 digit) over the operating range Alternate measurement units from Nm to lb.

2.4 GHz Preset Clicker-Type Torque Wrenches Sturtevant Richmont 2.4 GHz Preset Clicker-Type Torque Wrenches incorporate the accuracy, repeatability and durability of our preset torque wrench lines that have made them a staple of assembly lines in many industries. The addition of the radio adds rapid operator and controller communication capability so they can be readily incorporated into your error-proofing approach. Uses the legendary SR LTC-Series Preset Interchangeable Head Torque Wrench as it's mechanical base, so you get the same incredible repeatability and durability we provide all our assembly customers. The tool's light weight and smooth vinyl grip provide excellent ergonomics and reduce the onset and level of operator fatigue. The SR Dovetail provides exceptional strength and rigidity, and accepts any of our over 140 Interchangeable Heads. Those tools featuring ratchets use the SR Slide Pin Ratchet, with it's legendary strength and maintenance simplicity.

Micrometer Adjustable Torque Screwdriver The ExacTorq® torque screwdriver permits single-digit adjustment. Gone are the days of estimating torque. A simple twist of the end-mounted DigiLock mechanism sets your torque levels in exact, single digit increments. The positive locking detent secures your selection. Its‘ unique tri-lobular grip design for enhanced comfort and handling translates into improved operator technique and lower risk of repetitive motion injury. Enhanced comfort translates into enhanced accuracy. The operator cannot overtorque. A clutch releases automatically when desired torque has been achieved. The anti-backlash design enhances the repeatability. Additionally, the ExacTorq® is comfortable in even the smallest of hands, performing flawlessly when used by women and men on the assembly line. To operate, simply dial torque setting and insert bit.

Incremental length probe with magnetic detection principle for high reliability. with USB interface. Very high accuracy and repeatability. Resolution 0,1µm or 0,5µm Extremely insensitive to contamination such as oil mist, moisture and dust Ball spline bearing of the spindle for long life time Perfectly suited for automated measured value acquisition in measuring devices, assembly and manufacturing lines. Basic measuring software included

Incremental length probe with magnetic detection principle for high reliability. Very high accuracy and repeatability Extremely insensitive to contamination such as oil mist, moisture and dust Ball spline bearing of the spindle for long life time Perfectly suited for automated measured value acquisition in measuring devices, assembly and manufacturing lines

Incremental length probe with magnetic detection principle for high reliability. Very high accuracy and repeatability Extremely insensitive to contamination such as oil mist, moisture and dust Ball spline bearing of the spindle for long life time Perfectly suited for automated measured value acquisition in measuring devices, assembly and manufacturing lines

Incremental length probe with magnetic detection principle. Very high accuracy and repeatability Extremely insensitive to contamination such as oil mist, moisture and dust Ball spline bearing of the spindle for long life time Perfectly suited for automated measured value acquisition in measuring devices, assembly and manufacturing lines

Incremental length probe with magnetic detection principle for high reliability. with USB interface. Very high accuracy and repeatability.. Resolution 0,1µm or 0,5µm. Extremely insensitive to contamination such as oil mist, moisture and dust. Ball spline bearing of the spindle for long life time. Perfectly suited for automated measured value acquisition in measuring devices, assembly and manufacturing lines. Basic measuring software for evaluation included.

This exceptionally versatile tool for post-mould assemblies is ideally suited to all levels of production: from a single unit for prototype assembly, to multiple units on an assembly line. The SPIROL® Model CM Manual Compression Limiter Installation Machine easily accommodates quick change-overs by simply: • Replacing the fixture • Swapping insertion punch/pusher tip • Adjusting the positive stop for new install height. The use of high quality shafting and bearings results in smooth operation, precise positioning, repeatability, and durability. The Model CM Manual Compression Limiter Installation Machine installs Compression Limiters ranging in diameter from M3 to M10 metric and #4 to 3/8" unified, and has a maximum insertion force of 0.9kN (200 lbs).

This exceptionally versatile tool is ideally suited to all levels of production: from a single unit for prototype assembly, to multiple units on an assembly line. The Model PM Manual Pin Inserter easily accommodates quick change-overs. The part holding device (fixture) is simply replaced from the base of the machine. The pin diameter is easily changed, positive pin depth easily adjusted, and part size variation easily accommodated. The use of high-tech shafting and bearings results in smooth operation, precise positioning, repeatability, and durability. The Model PM Manual Pin Inserter installs pins ranging in diameter from 0.8mm-4mm (.031”-.156”) with a maximum insertion force of 0.9 kN (200 lbs).

Adjustable Torque Screwdriver with Digital Scale. The Mountz FGA adjustable cam-over torque screwdriver is an error-proofing tool that allows engineers to reduce the risk of over-torque on their assembly lines in production environments with critical fasteners often found in electronics, aerospace, and automotive manufacturing. Torque range suitable for micro, low, and medium torque applications. Using a clutch mechanism, cam-over tools prevent the operator from applying too much torque to the fastener - preventing over-torque events, broken components, costly product returns, and safety risks. Cam-over technology reduces the possibility of operator error in both fastening directions, which ensures correct torque is applied and prevents fastener breakage. Providing the operator with an adjustable tool provides flexibility where torque values may need to be adjusted on demand, like maintenance, field service, and research applications.

Three strong profiles for many applications For economical installation of several pipe lines For assembling of cross arms and under constructions For safe load distribution on several anchors We would be very pleased to support you with all your individual questions and suggestions regarding WUS. Give us a ring or leave a message indicating the information you need. We will contact you as quickly as possible. Your WUS team