Plastic injection molding - Import export

Injection, injected products (from PP, LDPE, HDPE, etc. materials) – we offer the production on injection moulding machines with the clamp force of 420 – 800 t, moulded piece weight 80 – 3000 g. Our production assortment of injection-moulded products includes e.g. boxes, lids, tiles, protective plastic sides, or plastic containers. We offer the option of injection mould production including product development. Using your own moulds, any products according to specified parameters can be manufactured.

Injection moulded, straight teeth. Engagement angle 20°. Polyacetal, white. Polyketone, ivory tone. Note Polyacetal Standard material with high hardness grade and low coefficient of friction. Polyketone Material with significantly longer service life, higher power transmission and greater security against tooth breakage due to the extraordinarily high wear resistance and very good tribological properties. Can be used under water and other media. Due to the material properties, plastic gear racks are not straightened. L= nominal length 250 mm. The actual length is roughly a whole multiple of the pitch.

Injection moulded, straight teeth. Engagement angle 20°. Machined bore. Polyacetal, white. Polyketone, ivorytone. Note Polyacetal Standard material with high hardness grade and low coefficient of friction. Polyketone Material with significantly longer service life, higher power transmission and greater security against tooth breakage due to the extraordinarily high wear resistance and very good tribological properties. Can be used under water and other media. Injection moulded gear wheels may have internal manufacturerelated cavities. These may become visible during drilling or broaching. They do not impair the function. The torques specified in the tables relate exclusively to the toothing.

Injection moulded, straight teeth. Engagement angle 20°. Axis angle = 90°. Machined bores from module 1.5. Polyacetal, white. Polyketone, ivory tone. Note Polyacetal Standard material with high hardness grade and low coefficient of friction. Polyketone Material with significantly longer service life, higher power transmission and greater security against tooth breakage due to the extraordinarily high wear resistance and very good tribological properties. Can be used under water and other media. Injection moulded gear wheels may have internal manufacturerelated cavities. These may become visible during drilling or broaching. They do not impair the function. Bevel gear wheels are supplied as single components. To obtain a pair of bevel gear wheels, please order the specified mating gear as well.

Below are a few reference objects that we have been able to work on as part of a wide variety of project tasks in recent years: Audi: all RS models since 2000, R8, R8 2015 Bentley: Mulsanne, Bentayga BMW/Mini: Clubman, 3 series Ferrari: 599 GTO Lamborghini: Gallardo, Murcielago, Aventador Mercedes: S-Class, SLS, Actros Porsche: 997, 911 I panel, door trim, center console, greenhouse, interior trim, trim, steering wheel, seats, carpet trim, infotainment system, instrument cluster, mirror, selector lever, switch panel, trunk, engine compartment cover. Wheels, brakes, wheel suspension, exhaust system, engine components, tank, lines. Plastic injection moulding, metal casting, forging, forming, tube processing, painting, galvanic surfaces, lamination, leather covering, upholstery and sewing.

We have the one of the most up-to-date injection molding machine design. For example the construction of clamp pistons tighten centrally and working even without lubrication. Our plastic molding machines have wide column intervals and we provide them with euromap standards. With the help of proportional controlled valve direction you can achieve fast opening-closing possible with our plastic injection machine. Same point precision stop is possible with our molding machines. Also we have standard size holes and T slots according to Euromap standard on plates for injection mould changing. Our customer can have almost zero defects, scrap and failures with our plastic molding machines. Wit the help of our user friendly software, operator work pretty easy during plastic injection process.

V79 : a model with innovative ergonomics : no pit for the press, no platform for the operator. This customized V79 is used for large volume bi-material injection with automatic loading and demolding.

Machine features Clamping force 500 kN. Size of the platens 300 x 300 mm. Injection volume 125 cm³.

You can count on us for precision work, from less than one gram to complete or semi-finished products of up to about 2.5 kilograms. We work with the most diverse plastics: from commodity plastics to engineering plastics and high engineering plastics.

Precision in toolmaking is crucial for the quality of your products. Our experienced mold-making team manufactures your tools professionally and functionally. Your project is in the best hands at SCHOCK. Our experienced engineers plan all resources with the most modern methods and guarantee on-time production. Furthermore, we provide full lifecycle support for your tools. In mold and toolmaking, we utilize high-quality milling machines, wire and sinker EDM machines, as well as modern CNC-controlled grinding machines. Our service offerings in the field of injection mold tooling include, among others: Injection molds Multi-component molds (rotary tables, index plates, core-back, transfer technology) Insert technology Gas internal pressure (GID) Foil overmolding (IMD) Thermoset molds Prototype and small-series molds Injection molds: up to 1,000 x 800 mm and 2.5 tons Multi-component molds: rotary tables, index plates, core-back, transfer technology

Designed for the manufacture of highvoltage insulators (550 kV), this press is one of the largest presses made by REP. The dimensions of the parts to be injected explain the huge size of the press 660 mm in diameter, 2,600 mm long, moulded in one go. The production of a complete insulator is therefore performed in one or two cycles, thus significantly increasing the profitability and reliability of the parts. Machine features Closing force 24,000 kN Size of the platens 1,500 x 3,000 mm Injection volume 25,000 cm³ x 2 (2 injection units)

Lean range G10 Core The G10 is the 10th generation of REP injection molding machines. With its ergonomic design and intelligent onboard solutions, the G10 generation is branded "Infinitely Smart". The G10 is available in two versions, G10 Core (Lean range) and G10 Extended (Performance range), designed to better meet the varied needs of customers. Lean range G10 Core Vertical rubber injection molding machines REP ideal for less demanding processes. The G10 Core range exists with three clamping forces 1,600 kN 3,050 kN 5,100 kN.

Performance range G10 Extended Intelligent, elegant and efficient The G10 is the 10th generation of REP injection molding machines. With its ergonomic design and intelligent onboard solutions, the G10 generation is branded "Infinitely Smart". The G10 is available in two versions, G10 Core (Lean range) and G10 Extended (Performance range), designed to better meet the varied needs of customers. The G10 Extended is a line of presses adapted to the most demanding processes. The G10 Extended is progressively replacing the G9 generation machines and ranges from 1,600 kN (V410) to 10,200 kN (V910).

Economic injection molding presses. A REP injection unit combined with a closing unit of a Tung Yu press. This combined technology offers openended options Separate extrusion and injection thanks to the "Y" type injection unit. 2 or 3stroke closing unit. Proportional closedloop temperature control. Optimized floor space and ergonomics thanks to its modular design.

The Microject is a micromachine of a clamping force of 60 tons designed for the injection molding and overmolding of inserts used in small parts. Usability and flexibility. Plug and Produce! Characteristics MICROJECT LSR Maximum injection volume 3.77 (at 2000 bar) or 6.94 (at 1500 bar) or 10.37 (at 1000 bar). Clamping force 60 kN. Mould dimensions 150 x 100 mm. Overall dimensions 1.2 x 0.75 m. Simplicity and flexibility Installation in 30 minutes. Mould setting time optimally reduced. Intuitive touch screen interface.

CFrame Injection molding machine V19. Optimized floor space and maximum accessibility. The V19 is an advanced Cframe press of 400 kN available in 2 versions, plastic or rubber injection. Its accessibility from three sides makes it ideal for the injection molding of profiles and extruded hoses.

Type V510 Extended 3,050kN Machine features Clamping force 3,050 kN. Size of the platens 500 x 630 mm (630 x 630 mm optional). Injection volume 1,000 or 2,000 cm³. The G10 Extended range, performance for complex processes. Designed to better meet the various customer requirements with its embedded intelligent solutions.

URP Joint venture United Rubber Machinery Strategic Alliance for Asian injection molding machine market between REP and LWB Steinl,

Machine features Clamping force 1,950 kN. Size of the platens 450 x 450 mm. Injection volume 1,000 cm³. The H49 is designed for Automated production. Injection molding (more or less simple parts). Low floor space and height requirement. An optimized cycle time. etc