Cutting machine gears - Import export

Well-known for its gear production capabilities, Power Jack Motion Gear earned its reputation in the field of gear manufacturing on international levels. Our experience in the manufacturing process of Machine Tool Gears primarily offers improved gear quality, leading to lower gear noise and increased lead control which improves contact ratio and gear set life. Our gear manufacturing teams can handle gears up to 400mm in diameter. Power Jack Motion Gear precision manufacturing capabilities include machining, heat treating, grinding, skiving and other finishing requirements in order to meet your exacting tolerances.

High quality lapped Gleason gears that exceed the expectations of the most demanding customers are well within the capability of ITALGEAR who will implement their long developed experience in the field and develop the most effective Tooth Contact Area and motion curves of the bevel gear resulting into high precision and low noise in operation. Specific software such as CAGE and Kimos are used as well as strict controls of all the production steps are applied in order to replicate precisely the mathematical model of the tooth profile (software such as GAGE and Komet are used). The use of modern Gleason Phoenix CNC gear cutting machines and Klingelnberg and Remaut CNC lapping machines with a 100% gear final check in combination with vibration analysis, allow to obtain highquality lapped Gleason gears that will satisfy the most demanding customers

Milling is the process of machining metal with a specific cutting tool, a milling cutter. The milling cutter removes excess material from the workpiece to produce an element of a given shape. Unlike turning, in milling, the workpiece moves forward while the milling cutter rotates. By milling processing, you can obtain a part with a complex shape and geometry from a workpiece. The milling machine is primarily used for demanding tasks such as gear cutting. Our machining workshop is equipped with the most advanced high-tech CNC equipment. We offer our customers full-cycle material processing services, from designing to the protective coating.

VERTICAL LATHES : Passage : Max. dia : 4 m, Height : 2 m CENTER LATHES : Max : 10 m between extremities BORING MACHINES : Table of 3 m x 4 m MILLING MACHINES : Stroke : 1.4 m x 0.7 m DRILLING MACHINES : Drilling capacity : Dia : 75 mm PLANING MACHINE : Table of 6.35 m x 1.25 m SLOTTING MACHINES : Stroke : 350 mm, Dia : 1.2 m GEAR CUTTING MACHINES : Dia : 400 mm, Module : 12 GRINDING MACHINE : Cylindrical SAWS : Cutting capacity : 330 mm OVERHEAD TRAVELLING CRANES : Up to 20 tons It enables the complete assembly and controls of our productions (filter-presses…). This workshop contains mainly portable tools but also overhead travelling cranes of 10, 15 and 20 tons.

Fully automatic slicer with integrated weighing technology for portioning and weighing of individual slices. With fully automatic product fixation. Easy to service and very robust – perfect for industrial use. Area of Use Robust slicer for industrial production

Band saw machine for wood cutting

As a pioneer in autogenous welding, ZINSER has been offering cost-effective solutions for the use of acetylene and other gases for over 120 years. Our autogenous CNC cutting machines are known worldwide for their reliability, cutting quality and robustness "Made in Germany". As an innovation-oriented company, ZINSER is constantly evolving to offer its customers individual cutting solutions. We therefore offer combined flame cutting and plasma machines in 3 ranges (compact, economical, premium) as well as many options for our autogenous cutting machines: beveling with triple torch, drilling, marking, pipe cutting, etc.

High-precision plasma cutting machines from ZINSER - efficient cutting solutions for all applications ZINSER GmbH offers a wide range of high-precision plasma cutting machines that are known for their outstanding cutting quality and efficiency. Our systems are specially designed to cut mild steel, stainless steel and aluminum with the highest precision. Thanks to the latest technology and a robust design, our plasma cutting systems ensure maximum productivity and reliability in industrial production. ZINSER 4025B / 4125B / 4026B / 4126B These premium plasma cutting machines offer excellent cutting quality and reliability for demanding applications. They are ideal for cutting thick and thin materials and are suitable for both simple and complex cutting tasks. ZINSER 2315 / 2325 / 2425 / 2426 Our economical plasma cutting machines offer a cost-effective solution without compromising on quality.

The cutting machine M-1600 offers laser cutting and engraving applications for the highest demands. With the optional eurolaser shuttle table system the productivity can be increased – offering a processing area of 1,330 mm x 1,630 mm (52.3" x 64.2"). This combination is ideal for applications like foils, acrylics, wood and textiles. The modular design enables eurolaser systems to be specially configured to suit every requirement. We analyze your requirements and configure the laser system individually for you. The usage of eurolaser laser machines enables you to process a wide range of materials, such as cutting of plastics, foams, textiles, adhesive foils, wood, acrylic, composite materials and much more. We are pleased to run a cutting test in our Application Center by using your individual material. Subsequently, you will receive a detailed test report in order to identify how your material was cut and engraved with our laser machines.

Guillotine for industrial hoses •up to 2” (max. OD: 75 mm) •Pneumatic Drive •L x W x H (mm) : 1810 x 325 x 800

The EM 115 is a highly productive hose cutting machine. The machine is best suited for high volume manufacturing of 2" hoses along with workshop capability for 3" high pressure hose and 3" industrial hose. Unique drive motor with double bearings and oversized shafts •Reduce scrap with straight cuts •More cuts between sharpening while increasing profits •Less contamination in the shop and in the end product will result in more parts out the door and a better environment in the building •Maximizes motor life, giving you the lowest cost of ownership in the market •Cut faster and generate a more saleable product Quality steel blade •Long lasting German quality steel blades, lowering the cost of ownership Compact design •Ideal for a mobile service CE compliant •Brake motor for safety •Security shield

For each type of workshop: This cutting machine with its 3 kW drive is also available as an ecoline or DC variant. For hydraulic hoses up to 2”. Unique drive motor with double bearings and oversized shafts •Reduce scrap with straight cuts •More cuts between sharpening while increasing profits •Less contamination in the shop and in the end product will result in more parts out the door and a better environment in the building •Maximizes motor life, giving you the lowest cost of ownership in the market •Cut faster and generate a more saleable product Quality steel blade •Long lasting German quality steel blades, lowering the cost of ownership Compact design •Ideal for a mobile service CE compliant •Brake motor for safety •Security shield

The new 2" 4SH + SAE R 15 hose cutting machine for workshops (also as a 3" industrial machine available). Designed to perfection. Unique drive motor with double bearings and oversized shafts •Reduce scrap with straight cuts •More cuts between sharpening while increasing profits •Less contamination in the shop and in the end product will result in more parts out the door and a better environment in the building •Maximizes motor life, giving you the lowest cost of ownership in the market •Cut faster and generate a more saleable product Quality steel blade •Long lasting German quality steel blades, lowering the cost of ownership Compact design •Ideal for a mobile service CE compliant •Brake motor for safety •Security shield

For each type of workshop: This cutting machine with its 3 kW drive is also available as an ecoline or DC variant. For hydraulic hoses up to 1 ¼”. Unique drive motor with double bearings and oversized shafts •Reduce scrap with straight cuts •More cuts between sharpening while increasing profits •Less contamination in the shop and in the end product will result in more parts out the door and a better environment in the building •Maximizes motor life, giving you the lowest cost of ownership in the market •Cut faster and generate a more saleable product Quality steel blade •Long lasting German quality steel blades, lowering the cost of ownership Compact design •Ideal for a mobile service CE compliant •Brake motor for safety •Security shield

The safe high-quality cutting machine for the production process. All cutting blades are made of carefully tested material which ensures optimum cutting quality. 7.5 kW drive max. For hydraulic hose assemblies up to 3” and industrial hose assemblies up to 4”. Unique drive motor with double bearings and oversized shafts •Reduce scrap with straight cuts •More cuts between sharpening while increasing profits •Less contamination in the shop and in the end product will result in more parts out the door and a better environment in the building •Maximizes motor life, giving you the lowest cost of ownership in the market •Cut faster and generate a more saleable product Quality steel blade •Long lasting German quality steel blades, lowering the cost of ownership Compact design •Ideal for a mobile service CE compliant •Brake motor for safety •Security shield

This production cutting machine is available as a manual and as a pneumatic variant. Its cutting motors ensure optimum cutting results thanks to their unique minimum vibration. 4.6 kW drive. For hydraulic hose assemblies up to 2” and industrial hose assemblies up to 4”. Unique drive motor with double bearings and oversized shafts •Reduce scrap with straight cuts •More cuts between sharpening while increasing profits •Less contamination in the shop and in the end product will result in more parts out the door and a better environment in the building •Maximizes motor life, giving you the lowest cost of ownership in the market •Cut faster and generate a more saleable product Quality steel blade •Long lasting German quality steel blades, lowering the cost of ownership Compact design •Ideal for a mobile service CE compliant •Brake motor for safety •Security shield

Planetary cutting machine for corrugated metal and PTFE hoses. Cutting results that often eliminate an additional step. This completely unique planetary cutting machine delivers almost scrap-free production and high efficiency. With a completely variable centering clamp system, all hose OD to the maximum rating for the machine can be cut. Approximate cutting time is 25 seconds for 1 ¼“ (ø DN 32). Productive and ergonomic •No dramatic flaring of the stainless steel braid •Reduces or eliminates time-consuming manual preparatory work thereby increasing productivity and lowering costs •Centering hose clamp system •Shortest cut possible from 10 cm •Minimizes personnel costs and preparatory work •No wrapping/unwrapping with adhesive tape required •Clearly laid-out user friendly software on a panel with a 6“ color display screen •Large article memory promotes productivity •Reference run for optimal positioning of the cutting blade for cutting all hose diameters CE compliant

The Ocut series provides unmatched performance, reliability, and flexibility in thermal cutting production environment. 1.Cutting diameter from 50~900mm 2.Working length 6000mm or 12,000mm 3.Support straight or bevel plasma cutting. 4.Rotation with self centering pipe fixture. 5.Height adjustable rotator. Save/Load each job's rotator height. 6.High torque drive system. 7.Dustproof high precision linear guide ways. 8.Self-aligned plasma torch collision holder. *CE Conformity

We have Plasma cutting machine. We can cut details from all kinds of steel.

Where pneumatic tools of the MBS series reach their performance limits, the eccentric cutting machine opens up new possibilities in cutting performance. Instead of a pneumatic cutting tool, the Metzner ST 25 uses an electrically driven eccentric mechanism that carries a punching blade. This enables us to increase the performance of the die-cut into completely new dimensions, of up to 800 cuts per minute. An agreeable side-effect: With the electric drive for the cutting tool, the ST 25 works very quietly – which is why customers with low-noise working environments also like to opt for this model.

Dimensions range: Maximal - 9000 x 3210, Thickness range - 2 - 19, Notes: Dimensional tolerances - ±0,5 mm

The special feature of the Metzner CCM 4: the circular cutting machine handles both wet and dry cutting. Depending on the type of cut, the CCM 4 is equipped with a water-cooling lubrication system or micro-knife moistening and preparation for suction. The standard model comes with an integrated discharge conveyor (800 mm length); application range both in-line and off-line. For tubes with suitable material properties the CCM 4 Gasket offers the possibility to cut flat gaskets with the circular knife. Suitable for tubes with max. 30 or 50 mm diameter and a tube length of 1 mm to 1000 m.

The Metzner CCM 2 circular cutting machine processes steel-reinforced profiles and sponge rubber materials with dry cutting (optionally with micro-knife moistening to cool the circular knife). The standard model comes with an integrated discharge conveyor (1300 mm length); range of application both in-line and off-line.

High Speed Complex Precision 5 Axis Waterjet Cutting Technology, Ideal For Prototyping Ideal for prototyping or one-off parts and cutting highly complex shapes, with cutting width down to 0.2 mm. 5-axis cutting with tool center point control and corner optimization by waterjet motion strategy. Cutting width down to 0.2 mm 3 dimensional cutting 5-axis cutting with tool center point control High inclination angles and complex shapes Perfect for prototyping FINECUT MICRO ABRASIVE WATERJET TECHNOLOGY Advantages and Capabilities Increase Your Productivity, Cutting Speed, Precision, While Doing Complex Cutting. Ideal for prototyping Ideal for applications that require complex cutting 3D abrasive cutting capabilities Cutting 2X as fast, compared to 3 axis cutting Ultimate taper control and taper elimination Able to cut materials of almost any kind, both soft and hard materials

Finecut 3-Axis Waterjet Machine, a Premium Micro Abrasive Waterjet, Beyond Cutting Edge. Cutting width down to 0.2 mm Designed for ultimate precision cutting Highly dynamic and fully encapsulated motion system Flexible fixtures for different applications Intuitive HMI Easy set-up. Easy to operate. Easy to service. Ultra-High Precision Water Jet Cutting Machine – with Finecut™ WMC 500 II Waterjet Machining Center … BEYOND CUTTING EDGE Micro Abrasive Waterjet technology is the proprietary cutting system of Finepart. It was developed to accompany the Finecut Waterjet Machining Center and together they bring the waterjet technology to a whole new level of precision cutting. The micro abrasive waterjet process is a particle erosion based, non-thermal cutting process. This process can cut virtually all materials and produce an excellent surface finish that does not change the material properties.

Finecut 4-Axis Waterjet Machine, a Micro Abrasive Waterjet, Beyond Cutting Edge. Precision with rotating work piece 4 axis working synchronously Cutting width down to 0.2 mm Live fixturing for cutting part from different sides Rotates workpiece synchronously with cutting High inclination angles Utilizes 5-axis control with tool center point function Cutting With 4 Axis Rotary Table The A-axis can be fitted with a work table plate on which any work piece can be placed. With this mechanism the part can be reoriented to provide access for cutting from different sides of the part. This motion system setup allows the waterjet nozzle to cut along a contour, following the part’s 3D curvature, moving all four axis in synchronous motion. Easy CAD/CAM Programming The machine has a 5-axis waterjet controller with capability for tool center point programming. All these operations are easily programmed using the CAD/CAM software provided with all Finecut waterjet machines.

High precision CNC cutting machine 1. Advanced CNC controller - high performance control system 2. High accuracy - ±0.1mm 3. Precision linear way with copper cover for durable lifetime 4. Rigid structure, strong and precision grinding I-rail. 5. Gas control system for Oxyfuel cutting 6. Cutting thickness max. 300mm 7. Durable sealed cable chain for X&Y axes with better protection 8. Applied industries - offshore wind power, steel structure industry, metal processing industry, etc. OPTION : 1. Hypertherm / Kjellberg plasma power source 2. Bevel cutting 3. Oxyfuel cutting torch 4. Tube cutting 5. Total cutting solution, includes: -Track foundation (H beam) -Fume extraction table -Dust collector 6.Nesting Software 7.Center drill device 8.LED lamp 9.Anti-spatter spray device *CE Conformity

Metzner has developed the mandrel cutting machines of the SR series for cutting off sealing rings from injection-moulded or extruded tubes with different diameters. These machines are characterised by their unique processing method and high cutting quality. First, pre-extended "rubber tubes" are clamped onto mandrels. Due to the special design of the mandrels, the mandrel can be set up and removed quickly and without special previous knowledge. The mandrels are then automatically clamped in the machine between rotating spindles and production is started. A knife carriage travels along the tubes and cuts the flat sealing rings to the desired length with either push-fit or circular knives, depending on the requirements. This cutting method is particularly impressive with its high cutting quality in combination with a high output.