Automatic line - Import export

The casting lines comprise formulation, preparation, mixing, metering and casting of the parts. Also included is a pre-heating zone for the parts resp. molds prior to the casting devices as well as gelling and curing ovens systems. Fully automatic flow of the parts/workpieces through the entire process, from pre-heating to curing.

Conveyors that we use for painting plants and various transfer lines are the most important parts of the automatic systems. Commonly used Webb, Kardan and Power & Free type conveyors are projected and put into used by us. Semi-automatic conveyor lines are also produced for lower production capacities.

We produce our customers orders with a 60-meterlong automatic conveyor line and 8x3x2.5 meters electrostatic powder coating box. ATOM KARINCA completely fulfills all the necessary processes and offer perfect surface quality. We perform electrostatic powder coating according to RAL color codes and surface types. Our heat box unit temperature is between 180-200 Celsius So, painted surface that becomes an integral part of the metal part. After final inspections, the materials are checked in the quality control unit, packaged (DIN standard), and then shipped to the customer.

Tecnocosmética has automatic filling lines for liquids and pastes with a capacity of approximately 10,000 units per day. Tecnocosmética has automatic lines for filling plastic and metal tubes with a capacity of approximately 20,000 units per day.

The proposed semi-automatic line includes a GEM 52 taping machine for boxes with side drive belts. Before the taping machine, a PACK POINT 08 box former was positioned, which makes it faster and easier to form and fill the boxes. Once the boxes have been filled, it is possible to advance them towards the taping line by pressing the appropriate button on the former.

The idle roller with boxes-stopper plan allows the operator to "lock" the box still to be closed and make the filling operations. Depending on customer requirements can be matched more filling stations. For safer packaging, especially of fragile goods such as glasses, bottles and cosmetics, it is also possible to place beside the operator a machine to create air cushions.

Very good accessibility Low maintenance Highest rate of availability ASLF 'Anti-Strap-Loss-Function' Constant strap control Automatic Strap feed Strap width 5 - 12 mm, either DAT 'Direct-Access-Technology' The exclusive eject function avoids strap jam Torque controlled strap tension, adjustable Upstream and downstream interlocks Conveyor speed steplessly adjustable GreenTech energy concept, low power consumption High-Speed-Kit, optional Intuitive operator interface Machine movable MFT 'Mono-Frame-Technology' Bundle stops, optional Bundle press, optional SAO 'Safe and Open' - Safe without protection doors Table height steplessly adjustable Bundle flow control Wear-free, energy saving direct-drive-motors Low maintenance and low wear strap arch Quality standard equipment Many specific options available, easily configurable

With automatic lines for slicing and packing sausage, ham and cheese products, MULTIVAC realizes the optimal connection of slicers to thermoforming packaging machines and traysealers.

BASE CARTON SEALER B52/B670/B820 Base for the closure of only the funds of boxes by means self-adhesive tape. Structure of the machine body made of sheet steel bent, bolted and painted, the movement of the cartons is done by two side drive belts driven by a single motor, adjustments for the different formats are made through flywheels. The machine is equipped with 4 wheels with brakes. The taping bases can be used both in semi-automatic lines with operator and in automatic lines or with box formers. The GEM B52 model is available in the version without guards for semi-automatic use or with side guards for insertion in the line. On the other hand, the B670F and B820F versions are only available with side protections for use in automatic lines or in combination with an automatic box former. The GEM B52 models can also be made of stainless steel.

Semi-automatic line consisting of taping machine FP9036 with side straps (or FP9037 with straps above and below) for closing the upper and lower flap of the box and special plan for loading products. To facilitate the packaging operation of the products, an idle conveyor roller with boxes-stopper plan has been positioned before the taping machine. In this way it is possible to block and fill securely, quickly and easily the box not yet taped simply taking the products from a plan or from an adjacent container. Then, with a simple push, the operator will move the box in the taping machine.

- Standard shuttles 80x80 mm - RFID technology - SMS management by routing software OMS - Mainly used by watchmaking sector and microtechnology Exemples: - Assembly line for watch movements - Manual or automatic assembly line - Ergonomic assembly workstation - Manual assembly line

PLANS BEARING DIAMETER 12 mm Suited to the handling of products with rigid bottom, allow to move with a push packages in any direction. Are normally used in semi-automatic lines where there are several discharge conveyors and the operator has to choose the direction that must take a specific product / package. The standard plans are made with ball diameters of 12 mm, wheelbase 37.5 in staggered rows.

PACK POINT 08 - CASE ERECTOR Semiautomatic carton erector. It forms the bottom of uniform size batches of American type boxes, with operator. Operation is simple , just insert the open box in the case erector. The four bottom flaps are folded and the box is automatically locked in position for filling. A pneumatic pusher makes the expulsion of the box to a taping machine . The PACK POINT 08 when combined with a taping machine is a compact and productive semi-automatic packaging line. The machine is equipped with 4 wheels with brakes.

The DSL professional inkjet marker is suitable for marking on porous surfaces (cartons, cartons). Thanks to the external ink tank, it is possible to position the marker on automatic lines and save considerably on consumables and cartridge replacement times. The cartridges contain 420 ml. The cost of printing is about 5 times lower than the other FPA2 series markers. It allows to print alphanumeric texts, logos, date / time, codes, counter, lot and 1D & 2D barcode, distributed on different lines with a total height of 12,7 mm. The minimum printing height is about 5,4 mm. The marking speed can be set directly on the marker keypad and it is therefore possible to write accurately and without deformation of the characters. The cartridges are very durable, have a duration of tens of thousands of markings and do not require maintenance. The marker is however equipped with an automatic nozzle cleaning system. Thanks to the SD card (included in the package) you can save up to 999 messages.

The tying machine with wire FP ASTRO-C2 is suited to the binding of small-sized products, particularly delicate, of variable size. By simply tying the elastic thread FP ASTRO-C2 ensures bundles of flowers or vegetable bundles and packs of small industrial products such as pens and hoses, ligation of labels on cans (preserves, mustards, jams, pickles), small packages of labels, stickers and many more. The minimum diameter of a beam is 7 mm. The machine is conceived and designed to also be used in automatic lines, on request can be realized versions in vertical or upside down. The FP ASTRO-C2 has renewed mechanism FEED IN which ensures a high speed and accurate ligation of the product. This tying machine is also equipped with a delivery system (KRS) that controls the release of the node. In this way the product is associated with the minimum voltage so as not to be damaged.

This fully automatic labeling line is suitable for reliably applying self-adhesive labels to various products such as envelopes, catalogues, magazines, etc. The machine is equipped with a completely overhauled rotary feeder from CMC, which we installed as a self-sufficient unit with a new vacuum pump and motor in a stable frame made of aluminum profiles. We then paired them up with a new vacuum table with electric height adjustment and an "Alpha Compact" labeler from BLUHM/WEBER mounted on it. Together with a new machine control system these modules can be assembled into a fully automatic labeling line with which our customer can process products up to 43 cm in length at high speeds (up to 70 m/min). Our systems can be freely configured according to your needs. Tell us your requirements so that we can present a concrete solution proposal.

Economical owing to highest availability Robust and extremely low maintenance Powerful Variable strap width Pneumatic free ASLF 'Anti-Strap-Loss-Function' Constant strap control Automatic Strap feed Strap width 5 - 12 mm, either Strap end detection system with automatic discharge of remaining strap Coil outside Operation Terminal with Soft-Button DAT 'Direct-Access-Technology' Torque controlled strap tension, adjustable GreenTech energy concept, low power consumption Machine movable SAN - Small and Narrow Table height steplessly adjustable Removable front table top, without tools Wear-free, energy saving direct-drive-motors Low maintenance and low wear strap arch Many specific options available, easily configurable Interface for integration into automatic lines

EXTENDABLE MOTORIZED ROLLER CONVEYORS SERIES REM The motorized extensible roller conveyors are designed for moving boxes and packages with flat surfaces. They are normally positioned in automatic lines and used for the accumulation of the boxes. They are equipped with legs with wheels and are easily extendable and closable. They can then be moved and stretched, taking up very little space when not in use. Series of roller conveyors with pantograph painted steel structure equipped with wheels with brakes, galvanized steel rollers diameter mm. 50, variable wheelbase based on the extension of the roller conveyor, Supports adjustable galvanized steel with height mm. 650/850, gear motors with start / stop switch (for each module). Motorized extensible roller conveyors are available in different models with width mm. 500-650-800 maximum length ranging from mm. 1400 to mm. 6900.

INOX is an independent German lubricant manufacturer for customers in the automotive and industrial sector. We deliver customized high performance lubricants to oil companies, brand owners and distributors with their own company labels. Our highly technological semi-automatic and fully automatic filling lines were developed as special purpose machines specifically for these requirements. As one of our services we provide assistance and specific knowledge to well-known companies in the petroleum industry, to retailers and original equipment manufacturers (OEMs) with after-sales service.

The fully automatic strapping machine mod. TP 201 with side sealing is particularly suitable for strapping furniture, household appliances, palletised loads and high packages. It can be inserted in lines where the available space or the limited height of the conveyor do not allow the use of a standard strapping machine. The strap is automatically launched, tensioned, welded and cut, speeding up the strapping operations. The strapping machine, suitably modified, can be easily inserted into automatic packaging lines and can also work without an operator.

Technical information The electropneumatic driven, easily adaptable crimpmodule is specifically designed for Z+F ferrules on reel, fully automatic production lines. Ferrules on reel in the range of 0.5 up to 2.5 mm2 (AWG 20 – 14) can be crimped. Five rolls of ferrules can be inserted in the machine at the same time and the crimping height automatically adapts itself.

Flat aluminium seals are mainly used in the cosmetic, pharmaceuticals and food industries. They are applied using fully automatic packaging lines (e.g. BaCo 2500 and BaCo 3600). The aluminium seals are available in any shape, size, material specification and design. Advantages Quality protection Protection against light, oxygen, germs, water vapour and foreign odours Tamper proof Absolute tightness Exclusivity through individual print and decoration Easy to peel off Residue-free removal Pasteurisable, sterilisable and breathable seals

500 mm diameter cutting disc included. Table rotation from -22.5º to +157.5º. 4HP (3 kW) auto brake motor. 2x Vertical footrests. 2x Horizontal hold-downs. Bimanual control to activate the disc rise. Double pressure safety system of pushers. Moveable turret to increase cutting capacity. Adjustable cutting speed. Pneumatic lubrication system using a sprayer. Polycarbonate security screen. OPTIONS 4Kw (5.5HP) engine. Digital degree display using linear encoder. LUBETOOLS microspray. Screen with automatic opening/closing. Laser Line. Automatic connection with vacuum cleaner. LED lighting. Speed ​​Variator. PACKAGING AND DIMENSIONS 1200 x 1100 x 1500 mm (430 Kg). Standard wooden cage packaging.

600 mm diameter cutting disc included 90º cut. 5.5 HP (4.1 KW) motor with auto brake. 2x Vertical footrests. 2x horizontal grippers. 2x rear suction outlets diam. 120mm. Bimanual control to activate the disc rise. Double pressure safety system of pushers. Moveable turret to increase cutting capacity. Adjustable cutting speed. Pneumatic lubrication system using a sprayer. Polycarbonate security screen. OPTIONS Digital degree display using linear encoder. LUBETOOLS microspray. Screen with automatic opening/closing. Laser Line. Automatic connection with vacuum cleaner. LED lighting. Speed ​​Variator. PACKAGING AND DIMENSIONS 820 x 1300 x 1660 (450 Kg). Standard wooden cage packaging.

Here are the latest news from our Research and Development department. Our customers always care about the minimum detail and try to optimize as much as possible costs and time. Here are some of the latest products developed thanks to them and together with them: Automatic solutions to reduce the number of operators on a line, for instance: AUTOMATICALLY POSITIONED SEPARATORS, for recoiling lines provided of automatic N.C. slitter. They move together with the slitting heads, exploiting the same concept. So, they have the same advantages: the operators are free for other tasks, it is possible to memorize recipes. Special products and needs, for instance:

In our lineup of equipment, the K-Line S takes the spotlight as an enclosed linear filler, celebrated for its user-friendly interface and easy adjustability. Renowned for its exceptional versatility, this machine is highly regarded for its efficient cleanability. With the K-Line S, achieving a filling capacity of up to 3,000 liters per hour is possible while maintaining an accuracy of +/- 0.5% of the dosed volume. Integrated into the production flow using a linear conveyor (or a curved/U-shaped design, depending on your workshop layout), the VS2000 capping machine effortlessly handles the automatic feeding and capping of a diverse range of closures. The final phase of the packaging line is seamlessly executed by the Ninon Mix labeller, which can also be configured for cartoning upon request. The Ninon Mix stands out for its impressive versatility, capable of applying up to 5 self-adhesive labels.

The K-Line S stands out as an automatic dosing and filling machine designed to accommodate a wide range of liquid types. Its versatility extends to handling various product consistencies, including fluids, foaming liquids, and thick or pasty viscosities. Tailoring its functionality to the viscosity of the intended products, the machine is equipped with a suitable pump. Configured with either a magnetic or mass flow meter, the K-Line S features a pressurized tank renowned for its effective self-cleaning system. Boasting remarkable precision, the K-Line S ensures the automatic centering of products. It is configurable with 2 to 6 filling nozzles, with the option of immersion nozzles for foaming products. The machine achieves an impressive filling rate of up to 3000 liters per hour.

The complete line for small products integrates three crucial phases of packaging: filling, screwing, and labeling. Ideal for small-scale productions with outputs reaching up to 15 products per minute (900 products per hour), this configuration caters to cylindrical products within the 5ml to 250ml range. Suited for various industries, including pharmaceuticals, cosmetics, food, and e-liquids, this comprehensive line ensures efficiency and versatility.

CDA provides a piston pump trolley designed for pumping high-density products, offering various piston capacities to cater to the required dose and capacity. This portable trolley ensures precise dosing accuracy and is versatile enough to be adapted to monoblocks and filling machines like: The K-Net (semi-automatic filling machine), The K-Net Auto (automatic filling machine), The K-Line S (automatic linear filler).