Aqueous cleaning - Import export

The ROTIMAT 1A has been designed for the spray cleaning of all workpieces that can be placed in the sturdy rotating basket. After production or repair, the workpieces and parts are cleaned with a hot aqueous cleaning medium that is sprayed onto the parts from all sides. The unit can be loaded from the front, or from the top, using lifting gear. The compact machine is equipped with four castors for easy relocation within the factory. Cleaning with aqueous media (acidic, neutral or alkaline) Universell cleaning unit for many different workpieces Compact portable unit with castors Drying without external heat input, or with optional extractor fan Available as 1bath unit with loading of the unit via Manual loading

Service Cleaning: Our customers count on our contract cleaning team for their daily cleaning needs -. With modern cleaning processes e.g. thermal with pyrolysis, aqueous with ultrasonic or mechanical with lapping blasting we can clean and improve your high quality tools. Whether extrusion or injection molding tools, extruder screws, hot runners, nozzles, filters, molds, screens, adhesive or coating devices - everything will be cleaned by us for you! Detailed advice and documented cleaning of samples ensure consistent results over a long period of time. Test us - In addition to comprehensive advice, we offer you the opportunity to carry out your own cleaning trials of workpieces up to a length of 3 m and / or 4 t in weight. Cleaning trials: Every customer can convince himself of our offer by a free sample cleaning. Whether cleaning, surface treatment or decoating - with us you as a customer can see the result even before the first order!

The WIWOX® USm Ultrasonic cleaning tanks enable individual, demand-oriented surface treatment in a single or multi-stage process. The modular design allows adaptation to almost all requirements and subsequent expansion or automation is possible at any time. Aqueous cleaning at temperatures between 60° and 80° C ensures absolute degreasing and particle removal. Organic or inorganic residues such as polishing paste, paint, plastic, release agents, oil carbon or lime can be easily removed by using the right cleaner. The workpieces are cleaned within a few minutes. The cleaning result is always perfect and reproducible. The subsequent rinsing process is followed by stain-free post-cleaning or preservation. The WIWOX® ultrasonic cleaning process can be used for all steel moulds as well as brass and copper parts. Especially tools for injection moulding, extrusion, rubber processing, aluminium die casting and gravity die casting.

WIWOX® VIVERK are single and multi-stage spray chamber cleaning systems for aqueous cleaning, pretreatment and degreasing of tools and parts. Loading takes place via an extendable platform, which can be loaded at an ergonomic working height. The workpieces are mechanically cleaned by means of pump pressure in the spray chamber process. The temperature-controlled washing liquid is sprayed onto the workpiece via a spray frame.The washing plant is operated via a side switch box with electrical control. Before the washing process, the loading basket is loaded and driven into the rinsing chamber via a roller conveyor. The door is closed manually (optionally also automatically). The machine reaches an operating temperature of 40°C within just a few minutes. After a further 30 minutes, the maximum washing temperature of 70°C is reached. The motor-driven spraying gyro completely revolves around the parts to be washed.

The washing racks, so-called base frames, enable efficient cleaning with maximum flow. Dimensions can be individually defined by the customer. Several bulk goods baskets as well as several workpiece carriers can be cleaned at a single wash cycle at the same time. The washing racks each have 2 perforated strips on the front sides and can be closed with a locking or clamping lid depending on the load. Significant features and Benefits: • Easy adaptation to different logistic requirements. • Material made of stainless steel, electropolished. • Low weight with maximum stability and rigidity. • Good washing properties. • Wide range of options. • Suitable for both aqueous and solvent cleaning.

Diversity meets experience Surface treating and coating processes are just as numerous as they are diverse. We develop customtailored systems for almost any application, taking into account customer process specifications: Electroplating and chemical coating of metal component Electroplating and chemical coating of plastic components Aqueous cleaning of metal components Cathodic dip coating Electropolishing stainless steel and copper components Etching and staining metal components Etching glass and ceramic

The modular, preassembled PERO NEPTUN units are available at short notice for your specific application The NEPTUN is a universal machine for the cleaning of a wide range of parts. It guarantees maximum technical cleanliness, irrespective of the degree of contamination of the parts. The NEPTUNfeatures two baths and has been designed for reliable intermediate and final spray cleaning with aqueous media. Its touch panel control enables to devise and run customised cleaning programmes. Cleaning with aqueous media (acidic, neutral or alkaline) 660 x 480 x 300 mm 4 x 480 x 320 x 200 mm Powerful spray cleaning Universal machine Suitable for any cleanliness level from light dirt removal to high technical cleanliness Available as 2bath unit with loading of the unit via Manual loading table Manual charging unit Automatic charging unit

The compact KDA tunnel units cater for high throughput rates combined with excellent cleaning and drying. They have been designed for the treatment of parts of many different geometries and sizes. The KDA is available with belts of various widths (200/500/650 mm) and a range of features and accessories to cater for many different cleaning tasks. The KDA is available as 1, 2 and 3bath unit. Cleaning with aqueous media (acidic, neutral or alkaline) Spray cleaning unit for wide range of parts High throughput rate Compact, durable design Available as 1, 2 and 3bath unit with loading of the unit via Robot loading Manualm loading Construction side conveyor technology

KLN manufactures various cleaning machines acc. to ATEX (ATmosphère EXplosibles) for the use of combustible liquids. The cleaning machines can be used separately or in combination with other methods. The cleaning tanks must be operated at a well ventilated place. The combustible cleaning agent can be filled in directly into the tanks. The ultrasonic generators are set up separately. A safety thermostat (setting 15°C below the flash point) controls the adherence to a max. temperature and in case of excess temperature it switches the machine off. The cover included in the delivery avoids emissions from the tank during standstills. The machines can also be used in connection with aqueous cleaning methods. Options: • heating • extraction • cooling tube • ultrasonic frequencies 30 and/or 40 kHz • automation system • product carrier

With this machine system KLN has created a reasonably priced solution for aqueous part cleaning. Application is possible in all ranges of industry and for all kinds of contamination. The components can be compiled for any process in a modular construction system. They can be supplemented by all systems for tank care as well by an automation of the cleaning processes. The complete PWA series is available also in special sizes. The PWA cleaning tanks are available for determination of residual contamination.

Ultrasonic cleaning tanks of series SW 12, SW 25 and SW 40 are compact tabletop cleaning devices for industrial purposes. The serial version includes a cover with handle. The cleaning tanks can be equipped alternatively with frequencies of 30 or 40 kHz or in combination 30/40kHz. On the front the ultrasonic operation can be set nonstop or for a limited period. The ultrasonic generators are integrated in the stainless steel housings. The devices are equipped with a heating with thermostatic regulation installed at the outside of the tank. It is set on the front. The tanks are made of stainless steel, here the SW40 – SW90 are built in welded design. On the bottom they have a residual clearance. Heated and cold cleaning tanks complete the program. Only aqueous cleaning agents are permitted in the cleaning tanks.

KLN has created a machine series for precise parts cleaning with aqueous and organic cleaning agents. This series meets the requirements of the various industrial branches in the cleaning technology. Like in a modular construction system the components can be put together in any combination for a machine. This gives a maximum flexibility in the process technology. All process, automation and peripheral components for realization of cleaning, rinsing and drying are made in reliable KLN quality. We can offer you a complete automation for your individual requirements.

The ROTIMAT 3U is a universal machine for the cleaning of a wide range of parts. It guarantees maximum technical cleanliness, irrespective of the degree of contamination of the parts. It is equipped with two baths for cleaning, and subsequent iron phosphatising/rinsing, wherby each bath has its own pump cycle. The ROTIMAT 3U can be operated with standard baskets or customised parts carriers. Cleaning with aqueous media (acidic, neutral or alkaline) 660 x 480 x 300 mm 4 x 480 x 320 x 200 mm Spray cleaning for extra demanding applications Catering for wide range of parts Suitable for any cleanliness level from light dirt removal to high technical cleanliness Available as 2bath unit with loading of the unit via Manual loading table Manual charging unit Automatic charging unit

Industrial parts cleaning with the Perkute Toploader Series The PERKUTE rotating basket cleaning machine from the Toploader series is used wherever effective and inexpensive cleaning of parts of any kind is necessary. The rotating basket, designed for large weights, is powered by means of a low-wear friction wheel drive and the aqueous cleaning in the spray process takes place by means of a nozzle pipe system with special flat-spray nozzles that is arranged on 3 sides. A powerful washing pump supplies the system with the necessary pressure and volume flow. The parts cleaning machines, made completely of non-rusting special steel, istinguish themselves by their compact and robust construction as well as simple handling. They are mobile to deploy and designed to be space-saving. Customisation for individual cleaning tasks can be optimised through a comprehensive range of accessories.

The application of CO 2 ice jet spraying is convincing. Ranging between CO 2 cleaning and high-performance dust removal with regard to quality, optimum pretreatment can be accomplished with this system variant, only requiring simple workpiece fixing and little noise protection measures. DUST FREE can be flexibly integrated in existing equipment. A cleaning jet consisting of a mix of compressed air, CO2 and CO2 ice particles causes the soiling on the surface to become brittle. The thermal tension loosens cohesion and detaches the soiling from the workpiece surface. The cleaning jet guarantees the removal of soiling without residue. The DUST FREE and PERFECT applications optimally meet the requirements of the subsequent downstream surface quality, offering maximum thoroughness from dust removal through to cleaning. This process allows gentle cleaning of virtually all components, therefore, it is an alternative to aqueous power washing. Patented detail solutions form the basis for this mature system technology. Small workpieces are reliably held in place by the special hold-down system. The Venjakob pump station developed for this task guarantees the process reliable supply of liquid CO 2 from a low pressure tank system to the cleaning module. A clear advantage of the CO2 cleaning system over the conventional aqueous cleaning process is its relatively small space requirement. Additional decisive advantages of this system are:

Efficiency and quality of this innovative cleaning system are impressive, from the three-dimensional small parts to large format workpieces in large batch sizes. The performance of the CO2 ice jet is especially convincing when cleaning plastic workpieces. The shown surface plant offers optimum noise emission values of approx. 80dB(A) due to the patented noise protection system comprising follower-type bulkhead partitions. A cleaning jet consisting of a mix of compressed air, CO 2 and CO 2 ice particles causes the soiling on the surface to become brittle. The thermal tension loosens cohesion and detaches the soiling from the workpiece surface. The cleaning jet guarantees the removal of soiling without residue. The DUST FREE and PERFECT applications optimally meet the requirements of the subsequent downstream surface quality, offering maximum thoroughness from dust removal through to cleaning. This process allows gentle cleaning of virtually all components, therefore, it is an alternative to aqueous power washing. Patented detail solutions form the basis for this mature system technology. Small workpieces are reliably held in place by the special hold-down system. The Venjakob pump station developed for this task guarantees the process reliable supply of liquid CO 2 from a low pressure tank system to the cleaning module. A clear advantage of the CO 2 cleaning system over the conventional aqueous cleaning process is its relatively small space requirement.

Infinitely variable equipment for precision component cleaning, degreasing, passivation and drying applications. - Fully automated and manual options available, - All stainless-steel construction – traceability certification available, - Pickled, passivated and electro-polished to extend operational life, - Heated tank utilising direct contact tube heaters for energy efficiency and longevity, - Thermostatically controlled, - Bolt-in removeable ultrasonic transducers ensure minimal downtime and extend tank life, - Multi-frequency ultrasonic transducers. All ultrasonics use sweep frequency technology, - Separate ultrasonic generator, - Particulate filtration of process tanks ensures highest level of component cleanliness, - Filter micron size to client specification – sub micron available, - Automated processing controlled using PLC ladder logic and an HMI touchscreen, - Etc. ** Click for more **