Aligner - Import export

Self-aligning ball bearings have two rows of balls, a common sphered raceway in the outer ring and two deep uninterrupted raceway grooves in the inner ring. This type of ball bearing is recommended when alignment of the shaft and housing is difficult, and the shaft may flex. Unlike a single row or double row ball bearing, the self-aligning bearing’s performance will not be affected by misalignment. Therefore, they are particularly suitable for application where misalignment can arise from errors in mounting or shaft deflection inherent in the application. These bearings are made with seal or without seal.

The Gronemeyer aligner station is a solution if you have to feed glasses, bottles or tins aligned into a filling or labelling machine. By using high-performance product identification up to 350 products/min. can be identified and aligned in a continuous flow of materials. New products can easily be saved with the electrical control system's user-friendly operator interface. Technical data: —Conveyor performance: up to 350 items/min. —Installation length: 1500 mm (identification and alignment) —Infinitely variable adjustment to product height and width Optional equipment: —Camera housing against the influence of other light —High-speed camera for precise alignment even at high conveyor performance —Automatic discharging of faulty products

Form C and F: Ball steel, ball seat high-carbon steel. Form G and J: Ball high-carbon steel, ball seat steel. Version: Form C and F: Ball hardened and black oxidised, ball seat phosphated. Form G and J: Ball phosphated, ball seat hardened and black oxidised. Note: The self-aligning pads serve as stops, rests and thrust pads in fixture construction. The seating face returns to the start position when the load is removed. Ball secured against rotation. Drawing reference: Form C: male thread, flattened ball, smooth Form F: male thread, flattened ball, diamond grip Form G: press fit, flattened ball, smooth Form J: press fit, flattened ball, diamond grip

Body tempered. Ball hardened (50 - 55 HRC). Note: Self-aligning pads serve as stops, supports and thrust pads in fixture construction. They can also be installed in existing clamping devices, e.g. arness clamps. Ball is secured against rotation. Drawing reference: Form C: male thread, smooth flattened ball Form F: male thread, serrated flattened ball

Self-aligning pads are used to support and clamp unmachined and machined workpieces. They also serve as stops, supports and thrust pads in fixtures and toolmaking. Ball secured against rotation. Form O: The abrasive diamond surface is bonded firmly to the ball. It is ideally suited to supporting smooth or slippery applications with a minimum of clamping pressure. This allows the diamond particles to get a firm grip on a very small area with minimum damage to the surface. The diamond surface offers excellent wear resistance. Form P: The polyurethane surface is vulcanised firmly to the ball. It is abrasion-resistant and does not discolour. It offers optimum protection against damage to delicate surfaces. The pearl-like surface gives a firm grip and allows air to escape so as to prevent any suction effect between the contact surface and the self-aligning pads. Advantages: The built-in O-ring holds the ball in place and keeps dirt and foreign particles out, ensuring uniform movement.

Body tempered, black oxidised. Ball hardened, bright. Inserts: Form C, F hardened, black oxidised. Form M with carbide serrations, black oxidised. Form K white. Form E hardened, bright. Form O diamond impregnated surface comparable to 100 grade abrasive grit. Form P polyurethane surface, hardness 60 Shore. Note: Self-aligning pads are used to support and clamp unmachined and machined workpieces. In addition, they serve as stops, supports and thrust pads in fixtures and toolmaking. The ball can be removed from the housing by applying light pressure to the socket head screw. Ball secured against rotation. Advantages: Highly cost-effective as inserts can be exchanged. The built-in O-ring holds the ball in place and keeps dirt and foreign particles out, ensuring uniform movement. Drawing reference: Form C: flattened steel insert, smooth Form E: flattened stainless steel insert, smooth Form F: gripper face Form K: flattened POM insert, smooth

Body carbon steel. Ball, ball bearing steel 1.2067. Form D: Ball with POM insert. Form H: Ball with POM insert. Form K: Ball with carbide insert. Form M has a carbide ball. Version: Body tempered and phosphated. Ball hardened. Form M ball nickel plated. Note: Self-aligning pads serve as stops, supports and thrust pads in fixture constructions. Ball secured against rotation. * Valid only if the minimum bore depth is observed. Drawing reference: Form C: with male thread, flattened ball, smooth. Form D: with male thread, flattened ball, with POM insert. Form F: with male thread, flattened ball, diamond grip. Form M: with male thread, flattened ball, with carbide insert. Form G: press fit, flattened ball, smooth. Form H: press fit, flattened ball, with POM insert. Form J: press fit, flattened ball, diamond grip. Form K: press fit, flattened ball, with carbide insert.

SPIROL’s GD100 Ground Hollow Dowels are designed to be direct replacements for Ground Solid Dowels manufactured per ISO 8734 when used in alignment applications. This innovative product is manufactured from strip steel, and then OD ground to achieve extremely tight diameter tolerances that enable critical alignment up to 20µm. The main advantage of the GD100 Ground Hollow Dowel is its ability to achieve the same alignment as the Ground Solid Dowel with a significant reduction in cost due to its hollow construction. In most scenarios, the Ground Hollow Dowel is approximately 50% lighter and at least 30% less expensive than the solid equivalent. If installation equipment is required, SPIROL also offers a standard comprehensive line of Installation Equipment from manual to fully automatic modules, with or without out fixturing, to support your assembly requirements.

SPIROL’s Dowel Bushings and Spring Dowels are designed to maintain alignment and are used to locate components with respect to each other. These roll-formed, hollow Alignment Dowels have lead-in chamfers that facilitate insertion into the holes of both mating components. The Dowel's flexibility enables absorption of wide hole tolerances and the staggered seam prevents interlocking. Dowel Bushings are designed with an inside diameter clearance that allows the passage of a bolt for fastening, thereby eliminating the need to drill an additional hole. They are also heat treated to isolate the bolt from shear loads.

Cross cuts long shaped products (<20cm) into 26, 32, 39 or 52 mm pieces.Machine comprised primarily of an aligning vibrator and of a cutting head comprised of two straight blade rollers. Excellent straight cutting regularity thanks to a vibrating system that aligns the processed products. Tilting system of the cutting head for adjustments and maintenance.

Trifix® is the new adjusting system for Gildemeister multi tasking machines. The double sided adjusting system is guided by a very precise key way at the surface of the turret. 

 The plates are preloaded, and the resiliency in the adjusting system eliminates static redundancy. This allow the exact position of the tool to be secured and significantly reduces the setup time of the machine. Because this is a highly sophisticated precision instrument it is not possible to use double serrated tool shafts. The tool is supplied fully adjusted and can be used right away. EWS is the DMG system partner for this tool generation. Trifix® advantages: Repeat accuracy below 6 µm at radius of 200 mm High positioning accuracy from one station to another (0.01 mm) Driven tools and static tool holders are completely aligned Static tool holders can be used together with additional drill pattern for mounting Heavy duty spindle noses can be used together with additional d

Sturdy and practical galvanized or stainless steel linear rails with radial ball bearing sliders. The X-Rail is a family of linear guides with radial ball bearing sliders for applications requiring cost efficiency and high resistance to corrosion. The shaped raceway rail, the flat raceway rail and the telescopic rail are available in stainless steel or galvanized sheet metal. With the T + U configuration, the X-Rail system can compensate for any axial misalignment in parallelism of the mounting surfaces. Three rail width sizes: 20mm, 30mm and 45mm Standard rail lengths up to 3,120mm; different lengths upon request Low coefficient of friction Combination of T and U rails for self-aligning bearing applications Easily adjustable slider preload Polymer based wipers available for added roller bearing protection (available on for the thin body style slider) High temperature resistance up to 120°C/250°F The stainless steel X-Rail linear guide version is corrosion resistant, and ensures...

Compact Rail is a linear system consisting of steel linear rails with induction hardened raceways and high precision radial ball bearing sliders, also made of hardened steel. Thanks to their self-aligning capabilities, Compact Rail linear guides simplify the project, improve the performance and reduce the overall cost of application. Compact Rail linear guides are easy to install on all types of surfaces, including non-machined ones. Compact Rail linear guides feature a robust steel slider with ball bearings, self-centering heads with wipers, longitudinal seals to protect the internal components and a top sealing strip. The slider body is accurately finished with matte longitudinal edge chamfer and a shining ground flat surface. The slider heads are equipped with special slow release felt pads and are free to rotate with respect to the slider body, so that the felts are always in contact with the raceways to ensure optimal lubrication.

Multiple X/Y/Z Cartesian systems with belt, rack and pinion, screw, and hybrid handling. Utilizing the modularity offered by the full range of our linear actuators (Actuator Line), highly customizable Cartesian systems are available to meet the specific needs of our customers. LOAD CAPACITY ACCORDING TO DYNAMICS Reported data must be verified according to the application. Please get in touch with our technical department for more information.

Speedy Rail is the special self-supporting and self-aligning rail in extruded aluminum with a deep hard anodized surface treatment that offers exceptionally high performance and load capacity, with no maintenance and lubrication required, total reliability even in dirty environments with uniquely quiet operation. It is available with v-shaped rollers or cylindrical rollers, both covered in a plastic compound, and can be used as a linear rail or actuator. High reliability up to 80,000 Km Self-supporting for greatest design freedom Self-aligning system Uniquely quiet High technical performance High load capacity of over 3,000 Kg Optimal reliability in dirty environments Absence of lubrication Potentially infinite strokes with jointed versions Ideal for making 2 or 3-axis Cartesian systems for several applications Use as a linear guide or actuator thanks to belt or rack and pinion drives Main fields of application: Self-supporting linear rails for welding machines Self-supporting...

Compact Rail Plus linear guides feature double row ball bearings for higher load capacities and rigid rails with convex raceways and new robust steel sliders with longitudinal protection and floating wipers, Compact Rail Plus has been designed for the most demanding applications in terms of high load capacities, high dynamics and work environment. All while maintaining the self-aligning capabilities that make this product family unique. Sliders are available in four versions: guiding slider (RV); floating slider (RP); extra-floating slider (RU) and rotating slider (RA). Combining two rails with different sliders makes it possible to create self-aligning systems that can compensate misalignment errors on two planes: axial up to 3.5 mm and radial up ±1.3°.

The IKO Alignment Module AM is a positioning module developed for alignment stages by combining high rigidity Crossed Roller Bearings and Linear Way E with Precision Positioning Table TU. Alignment stages can be configured without adjusting the height of each alignment module, since the height tolerance is managed with high accuracy of ±10 μm.

Using IKO CLube Linear Way L for the linear motion rolling guide and IKO Crossed Roller Bearings in the rotation guiding parts, while adopting direct drive method in the drive section, IKO Alignment Stage SA···DE is a compact, lowprofile alignment stage which achieves XYθ motion.Alignment Stage SA···DE achieves highly accurate positioning without backlash by combining a highresolution linear scale and full closed loop control. An ideal positioning mechanism for alignment processing using image processing, such as in semiconductor/liquid crystal manufacturing equipment, or for measuring instruments or testing and inspection equipment requiring clean environments.

PCHAINS are manufactured according to the international regulation din 8187 and din 8188. They are made by top quality steel whose mechanical features are very high. During the automatized assembly the PCHAINS are put under tension to set the dimension and to avoid strain in the initial pressure. PCHAINS are lubricated in oil , packed in plastic bags and then put in cardboerd boxes. You can find in the list the most used products. We can also supply special chains upon request such as “fragmentated” and “ringclosed”. Our technical service can give yuo further information on the materials and the special treatments we are able to offer to the customer. In 6 different dimensions they are suitable for electrical motors from size 63 (kw. 0.12 – 4 poles) to size 180 (kw.22 – 4 poles). The adjustable Motor Mountings are designed to solve the problem of the belt tension in power transmission.

Seel version trivalent blue passivated. Stainless steel version bright. Note: The spherical washer levelling set is used to mount and align motors, aggregates, drive units and production lines. The spherical washer gives exact alignment of sloping faces with an inclination of up to 4°. The locknut secures a prescribed adjustment. Accessory: Spherical levelling washers 07460

Bearing Housing

Bearing Assembly

and flange bearing housing

Low shrinkage optical camera module adhesive with LED and/or heatcure for common substrates used in camera modules and LiDAR assemblies, in active alignment, and other optical bonding applications. Features: - Rapid LED or UV/Visible light and/or heat cure - Very low volumetric shrinkage - High Tg and Low CTE - Low ASTM E595 Outgassing - No frozen storage, refrigerated shipment/storage 15°C [3441° F]

Body carbon steel, black oxidised. Jaw carbon steel, tempered, black oxidised. Note: The adjustable toe clamp is used together with the rack plate CL.

Hook clamps and clamping screw carbon steel, tempered.

Advantages Parallel alignment of multiple Sieve Baskets enables a large filtration area Area of application For the filtration of all types of liquids; protection filter for pumps and volumeters, pipeline filter, etc. Flow rate Various filter sizes and the modular design enable any required flow rate. classification number S22 Filter aid - Filtration degree 50 µm - 20 mm Medium oil, emulsions, solvents Filter material perforated plate cylinder, mesh

The Vison 2N Align is a horizontal/vertical two-axis incline laser with the TE 90 ALIGN receiver for automated alignment and automatic inclination adjustment in two axes. It features easy operation and fast targeting. In addition, the automatic inclination adjustment is up to +/- 15% and the range is at least 80 meters, up to 200 meters depending on conditions.

Self-Aligning Bearing Nr. 75