insert molding Germany

...We collaborate with you to create custom injection-molded plastic parts. Our product range includes everything from micro precision parts to functional housings and complex multi-component injection-molded parts (2K / 3K processes, insert and outsert technology). Material: PC, ABS, PC/ABS, PA6, PP, PEEK, PBT, PS, PPE, PEI. Surface technology: Printing, labeling, painting, coating.

...All injection molding machines are connected to a central vacuum conveying system with dew point controlled material pre-drying. Removal handling and subsequent processes such as tamping pressure, etc. are directly in line.

...Flexible and versatile solutions for the installation of inserts after molding in thermoplastics and thermosetting plastics. SPIROL's installation machines provide the ideal foundation for standalone systems and enhanced assembly systems offered by SPIROL. Optional equipment and features include: - Vision detection for the presence of parts - Automatic identification of devices - Customized rotary or linear movement of the fastening device - Password protection for HMI screens - Key reset - Status / Indicator lights - Fault alarm - Park marking...

...Through our in-house plastic injection molding facility, we complete our tool manufacturing and can provide everything from a single source. We specialize in the sampling of prototypes and the production of small series. We are also experienced in specialized tasks such as insert parts or 2-component injection molding. Our machinery includes 8 injection molding machines with clamping forces...

... always customized. Minimum order quantity: 500 pieces Process: Injection molding and 3-color enamel in soft enamel Material: Injection molded Size: 44 mm x 32 mm Plating: Silver-colored nickel-plated Packaging: Carton push-display box with black deep-drawn insert...

... symmetrical components and freeform surfaces.Mold inserts for a long service life can be made from chemically deposited nickel (NiP). Here you can work directly in the nickel. The advantage is that the very durable nickel can also be deposited on substrates that could not be brought into optical quality themselves or only with great effort. On request, LT Ultra offers the complete delivery of the mold insert as well as the processing of additional parts.

...Our own plastic injection molding facility gives us the flexibility for custom housings, snap-fit solutions, and insert parts.

...In the field of zinc die casting, we achieve clamping forces of 40 to 125 tons. Currently, casting weights of up to 3 kg are possible. Depending on product requirements, casting is fully automated using a drop scale or a removal robot. Especially complex geometries can be realized with our multi-slide machines. Here too, the casting of insert parts is possible.

...Form part automation for high-end EPP and EPS processing up to 5 bar (Insert Moulding). The rotating steam chamber allows for the loading of inserts into the tool during part production.

... construction, we work with high-quality milling machines, wire and sinker EDM machines, as well as modern CNC-controlled grinding machines. Our service offerings in the area of injection molding tool construction include: # Injection Molding Tools # Multi-component Tools (Rotary Tables, Index Plates, Core-Back, Transfer Technology) # Insert Technology # Gas Internal Pressure (GID) # Film Back...

...Equip your injection molding machines with high flexibility Master very large product variances, high production volumes, and rising manufacturing costs in the production of your components.

...We process all common plastic granulates. For components with special requirements, glass fiber reinforced plastics are used. State-of-the-art machines with a clamping force of 25 to 600 tons, a central granulate supply with pre-drying, and an experienced team of employees are the prerequisites for flawless production of your plastic injection molded parts. We process all common plastic granulates. For components with special requirements, glass fiber reinforced plastics are used. Of course, insert parts made of steel, zinc die-cast, or aluminum can also be overmolded.

... PA6, POM, or IXEF are also frequently employed. Overview ARBURG Injection Molding Machines Component weight: approx. 2 - 400 grams Clamping forces: 50 - 220 tons Hybrid components (Insert/Outsert technology) Removal robots / Vacuum gripping systems Automations related to the injection molding process Central material feeding system Material preparation Material drying...

... 250kN – 5,000kN) - Shot weight under 1g – 1500g - Processing of all thermoplastic materials (except PVC), especially technical (PC, PBT, POM, PA66, PA46, PA12) and high-performance plastics (PPS, PEI, PEEK) - Handling systems - High degree of automation - Special expertise in overmolding insert parts (e.g., connectors and metal parts) - Production of visible parts (e.g., displays, automotive interiors)...

...Injection Molding Parts for the Automotive Industry Parts are manufactured for both visible and non-visible areas. Some insert parts (threaded inserts, screws, etc.) are overmolded. Additionally, we have experience in producing 2-component parts (PPTV/TPE and PA/TPE) using transfer technology.

...Compositing of stamped metal insert parts and plastic belongs to our core skills. With our know-how in both technologies, we are able to offer our customers projects and production that push the borders of what is technically possible, when synergistically compositing metal and plastic – and that from us as a single source.

...Manufacturing of 2K injection molded parts on standard SGM - Production of pre-injection parts and subsequent overmolding in coordinated overmolding/injection molds Manufacturing of 2K injection molded parts on 2K machines using various processes - By transfer / transfer process - Core withdrawal process / shut-off slide process Hybrid components – composite metal-plastic Overmolding of insert parts with - Standard SGM - SGM with vertical clamping unit...

...Clamping levers consist of a handle lever into which an insert with internal or external threads is integrated. Depending on the application, clamping levers can be selected with different thread diameters and handle sizes. The materials used are usually steel, stainless steel, zinc die-cast, and glass fiber reinforced plastic injection molding. Clamping levers operate according to the following...

...Materials: PPA, PA, PC, POM, ABS, SAN, ASA, PS, PE, PP, PBT, PES, PSU, PPS, PMMA, TPE, TPV, TPU Injection Molding Parts: - Housings - Covers - Brackets - Shields - Stops - Handles - Switches - Panels - Spacers - Welded and bonded parts - Insert parts - Two-component parts - Plastic-metal parts - Ball bearings with tires - Running cars Functional assemblies completely from a single source...

...Cable Strain Relief/Housing Entries Leave behind the expensive conventional cable entries with screw fittings, sealing rings, and counter nuts. Take advantage of our simple and cost-effective molded cable entries with strain relief. Connectors With our vertical injection molding machine, we manufacture custom connectors according to your specifications or wishes. Insert Parts / Overmolding Using our vertical injection molding machine, we overmold your insert parts, e.g., made of plastic, metal, or ferrite, according to your requirements.

...Substitution of a metal housing with a plastic chassis. Plastic-friendly component design Rapid tooling and pre-series components Injection molding tools with special interchangeable insert technology for the production of up to 20 variants Series production Advantages: Weight reduction Design contours can be implemented freely Avoidance of complex pre-assemblies Cost advantages High integration density At KLAUS included: One contact person for everything - Engineering, Production, Service!

...From manual insertion into the tool to full automation. Depending on the quantity and requirements profile. Whether heavy forged parts or 0.7mm thick contact or connector pins. We have the right solution for you when it comes to the combination of plastic and metal. Overmolding, insert molding, outsert molding, the right combination for every application.

... connection. This is further enhanced by cost advantages arising from simple assembly activities. Possible joining techniques for a ceramic-plastic composite: • Adhesive bonding • Mechanical connection (screwing, plugging, pressing, clamping, snap connection, flanging) • Overmolding (sintered ceramic component as an insert in plastic injection molding)...

...Plastic parts in small quantities with injection molding quality at low investment costs. Suitable for small series and prototypes through-colored according to RAL colors surface structure according to VDI 3400 (eroded structure) crystal clear to translucent, painted, printed insert parts such as threaded bushings possible (also manufacturable) rubber-like, from Shore 40, up to PA6 GF (glass fiber reinforced) wax patterns for metal casting...

...Nominal volume: 770 l Nominal payload: 310 kg + Weber waste containers made of polyethylene (HDPE) in a compact injection molding process in accordance with EN 840-2 + lid with easy-to-open insert lid (lid in lid) making the wheelie bins particularly user-friendly + our waste bins are resistant to UV, frost, heat and chemicals + all metal parts of the waste containers are corrosion...

... process safety, quality, and energy efficiency. We offer IsoForm® in BASIC and PREMIUM variants, which differ in the type of centering and the degree of insulation. Both variants are available in many designs, such as with interchangeable insert modules and exchange plates, and are always insulated in the contour-defining area.

...We shape plastic – with expert knowledge and state-of-the-art technologies. And we do it quickly, controlled, and precisely. Machine Park • 36 machines from 40t to 250t clamping force, almost all machines available in multiple units Produced quantity: • approx. 160 million p.a. Item weights: • up to max. 500 g Injection Molding Technology: • Single and multi-component injection molding • Insert...

...We offer injection mold construction with single or multiple cavities as hot runner tools. Injection mold construction with single or multiple cavities as -Hot runner tools -Spindle tools -2K tools -Overmolding tools for insert parts -we manufacture up to a size of 1000 x 800mm.

...Components from the toolmaking of stamping/bending and forming tools or progressive die tools. Insert parts from cutting or bending tools for composite applications in injection molding technology. Of course, Eroform GmbH today does not exclusively serve its own injection mold manufacturing. We place great value on the long-standing cooperative relationship with our customers from the toolmaking of stamping/bending and forming technology, and we often benefit from the open communication regarding specific applications, especially in challenging areas of execution.

...Hard-soft composite parts made from TPE + thermoplastics in 2K injection molding or insert molding. Optimal material pairing precisely tailored for customer applications. In addition to our elastic components, we also manufacture classic injection-molded parts or thermoplastic molded parts from ASA, PP, HDPE, POM, PA6, PA6.6, and glass-fiber reinforced variants. In addition to our rubber molded...