injection tooling Germany

...Prototype injection molding tools in a short production time...

...We know the scenario: quantities of 100 injection-molded parts per year as a small series. But we also know 100,000 pieces as a prototype. In between, there are many other requirements for component qualities.

...With Rapid Tooling and Generative Processes for Quick Molds for Small Series Prototypes and small series in injection molding are produced using Rapid Tooling methods. The selection of the appropriate technology depends on: • Quantity • Material • Dimensions • Tolerances and • Surface quality Thus, mold inserts can be made from casting resin, aluminum, unhardened steel, or sintered metal...

...Small series produced economically and swiftly using plastic injection molding. Whether for use as prototypes in quantities of 100 or for small series of several tens of thousands of pieces, we provide you with plastic injection molded parts in series material – completely from tool design, through the manufacturing of molds in aluminum or steel, to sampling and production of small series on our injection molding machines. The maximum shot weight is approximately 3.5 kg, and the largest parts we have produced so far measured about 1200 x 900 x 500 mm.

...Custom-made products: Our in-house tooling subdivision in Mönchengladbach has made the moulds for all plastic items shown here. All these items have been injection molded in our factory in Mönchengladbach.

...This exceptionally versatile tool for post-injection molding assembly is ideal for all production stages, from a single unit for prototype assembly to multiple units in an assembly line. The SPIROL® Model CM Manual Installation Machine for Compression Limiters allows for quick changeovers through easy handling: - Changing the tooling fixture - Replacing the pressing punch/pressure tip...

...Send us your plastic injection molded parts for post-processing. We deburr, drill, mill, or turn with our CNC machines, and you'll see - it's a clean job! If, for example, tight tolerances, complex threads, challenging geometries, or fits cannot be achieved in injection molding due to technical reasons, or only with very high technical effort (tooling investment), injection molded parts can be machined at 1TECOplast. Another focus of the manufacturing system is the assembly of complete units through adhesive or plastic welding connections, or the combination with metal threaded inserts.

...Due to the increasingly shorter development times and the customization of products, the demand for near-series prototypes and small series has steadily grown. Here, the Rapid Tooling process bridges the gap between generative prototyping methods and series tooling. In contrast to Rapid Prototyping methods, the Rapid Tooling process produces near-series injection molded parts from original...

...As original as possible The strengths of plastic injection molding are clear: By using the original material, small quantities can be produced in the shortest time at reasonable costs. We support you from the selection of the appropriate material to the provision of the tool-specific injection molded parts. Only inserts with the desired geometry of the injection molded parts are manufactured. We reduce time and costs by integrating these into an existing master mold. Time-consuming molds can be produced for you within a week.

... toolmaking, we utilize high-quality milling machines, wire and sinker EDM machines, as well as modern CNC-controlled grinding machines. Our service offerings in the field of injection mold tooling include, among others: Injection molds Multi-component molds (rotary tables, index plates, core-back, transfer technology) Insert technology Gas internal pressure (GID) Foil overmolding (IMD) Thermoset molds Prototype and small-series molds Injection molds: up to 1,000 x 800 mm and 2.5 tons Multi-component molds: rotary tables, index plates, core-back, transfer technology...

...Prototype tools, rapid prototyping, mold making, quick tools, 3D printing for tools, additive manufacturing of tools, small series tools, injection molding tools, prototype molds, casting tools, low volume production, tool manufacturing, prototype development, quick tool manufacturing, 3D printed tools, tool construction service.

...The HeiNo® standard components solve problems that can arise during the injection molding process regarding gating, venting, and temperature control. A manufacturing process without unnecessary interruptions due to maintenance and cleaning, aided by coordinated gating, venting, and temperature control elements, will sustainably save time and energy. Complementing the IsoForm® concept, these...

...In the injection moulding process TPE pellets are fed into the machine through a hopper and then into a heated barrel. The heat from the barrel turns the material into a liquid resin which is then injected into a closed mould under high pressure. After allowing the molten polymer to cool, the finished part can be removed from the mould. Injection moulding is a high-volume, high tooling cost...

... casting. That’s why citim has its own toolmaking capabilities in-house. From the ability to produce a simple silicone mold to aluminum injection molding tools, citim has the experience and machinery to manufacture tools themselves. You benefit from this in terms of 'rapid' through shorter project timelines and smooth processes.

...We offer injection mold construction with single or multiple cavities as hot runner tools. Injection mold construction with single or multiple cavities as -Hot runner tools -Spindle tools -2K tools -Overmolding tools for insert parts -we manufacture up to a size of 1000 x 800mm.

...Rapid Tooling is a manufacturing technique used to produce injection molds and prototypes not only quickly but also cost-effectively.

...We design injection molds and extrusion tooling systems as well as stamping devices.

...Substitution of a metal housing with a plastic chassis. Plastic-friendly component design Rapid tooling and pre-series components Injection molding tools with special interchangeable insert technology for the production of up to 20 variants Series production Advantages: Weight reduction Design contours can be implemented freely Avoidance of complex pre-assemblies Cost advantages High integration density At KLAUS included: One contact person for everything - Engineering, Production, Service!

... tool contour. The advantages of the deep drawing process lie not only in the ability to produce large-area parts but also in its low tooling costs, which allow for the implementation of medium and small production runs. To ensure a perfect process flow here as well, we have been collaborating with competent partners for years. Hand in hand and quality for quality.

... tools (rapid tooling) also using 3D linear printers up to 270x200x210mm ◾ Series injection molding tools ◾ Series deep-drawing tools ◾ First sample production with individual sample test report ◾ Milling fixtures and operating resources ◾ Inspection gauges/testing devices as well as measurement recordings ◾ Simulation of deep-drawing processes using T-Sim software Conducting feasibility studies and rapid prototyping with models helps to gain synergy effects for series parts.

...For many years, we have built our expertise in the manufacturing of gear components through form and process. Depending on the geometry and material requirements, we achieve a gear quality of up to grade 9 according to DIN 58405. This requires high precision in tooling and stable parameters in the injection process. By utilizing specialized measuring technology, we are able to efficiently monitor the essential quality characteristics throughout the production process. This allows us to inspect both straight and helical gear components and to represent statistical process capability.

...Due to the significantly lower tooling costs compared to injection molding, the thermoforming process can also produce small to medium quantities of housing parts. Various materials are used depending on customer preferences, available in different colors and with different properties such as UV stability or high impact resistance. Application 1: Painting Application 2: Handling & Protection Application 3: Sorting Application 4: Presentation & Display Application 5: Housing...

... Solution for emergencies CAD Engineering Rapid Prototyping Rapid Tooling Rapid Manufacturing Services Quantity Injection molding over 10,000 parts Die casting up to 10,000 parts Delivery Time 4 – 6 weeks...

...The vacuum casting process is excellent for the cost-effective production of plastic components in small to medium quantities. Tooling costs are lower than in injection molding.

...Standard components such as plates, guide elements, bushings, sleeves, ejectors for stamping and plastic tooling. Standards for your stamping or injection molding tool. Compatible with all common manufacturers and standards. From A for ejectors to Z for centering. But we can do more! Request your custom parts starting from batch size 1 now!

...In the field of plastic injection molding, we offer our customers customized complete solutions tailored to their needs. Our network encompasses all machine sizes and technologies for processing the most common thermoplastic materials. Our well-thought-out tooling solutions help us manufacture our plastic products in impeccable WALTER quality, adhering to the latest technology standards. Our due diligence in selecting our production partners, as well as our targeted project management, ultimately contributes to the success of our customers.

...By inserting cores into the mold, we can create recesses and undercuts. Advantages: lower tooling costs (compared to die casting) suitable for small to medium series In hand molding, very small quantities up to custom-made originals are also possible.

...EWOQE GmbH & Co. KG is your innovative partner in additive manufacturing and prototyping, specializing in technical plastic injection molded parts and customized solutions for vehicle construction, medical technology, and beyond. With a focus on Rapid Prototyping, Rapid Tooling, and 3-D printing technologies, we offer a wide range of services, from 3-D designs to small series production. Our...

... areas: - Machine engineering and custom systems - Services – Rapid Production, Tooling, Additive Manufacturing AREA Machine engineering and custom systems: According to your requirements and specifications, we offer you suitable overall concepts for your problem-solving. Whenever possible, we use standard solutions from our in-house machine engineering brand KLM as well as other renowned...

... hundreds of sub-processes such as injection molding, gas counter-pressure, gas internal pressure, water internal pressure, variothermal tempering, MuCell, TSG (foaming agent injection molding), 2K, multi-K, organosheet, monosandwich, coinjection, outsert technology, assembly injection molding, injection pressing….. Combined with approximately 30,000 plastic raw materials, countless tooling techniques, a...