injection molding design Germany

... injection molded parts. For this, we offer various processes such as 2K / 3K injection molding or insert and outsert techniques. We provide attractive conditions for small and medium quantities and handle the complete logistical processing. Our experienced product designers are happy to assist you in the design and development of your suitable plastic parts to achieve optimal results.

...Metal Injection Molding offers complex component geometries and shaping possibilities. The high surface quality and accuracy result in a low need for post-processing.

...We accompany you with our design and development from the idea to series production! We process all common thermoplastics for you. In addition to polyurethane, these mainly include: PE (polyethylene), PA (polyamide), PP (polypropylene), POM, ASA, TPU, PP, TPE, as well as glass-fiber reinforced plastics. The advantages of the injection molding process are low unit costs at high batch sizes...

... special segment design allows for precise cutouts for electrical connections and sensor inputs. High quality and durability are ensured by the exclusive use of tested materials. The REX insulation jackets have been tested by a neutral institute, the Plastics Center in Leipzig, for their functionality regarding heating energy savings. In tests with injection molding machines, heating energy savings of up to 50% were determined, depending on the polymer.

...JAZZ is an injection-molded case with high stability, optimal functionality, and a technically elegant appearance. Its interior offers clarity and space. With flexible, perforated intermediate plates, selected sizes of the JAZZ can be uniquely subdivided or individually equipped with band clamps and rubber bands. W.AG Funktion + Design GmbH provides optimal presentation options and protection for your products through custom-fitted case inserts. With modern finishing options like in-mould labeling, your designs can be displayed in brilliant photo quality, tailored to your corporate design.

...From design to the finished tool and even series parts, we provide everything from a single source.

...Pins or badges made using the injection molding process are available in 3D shapes or have cut-out sections. A coating with epoxy resin is available upon request. Each design can be realized depending on the manufacturing process. Standardly equipped with a pin and butterfly clasp. Minimum order quantity: from 300 pieces Process: manufactured using the injection molding process. Surface in 3D, with cut-out sections. Single-color painted. Material: metal casting alloy Size: 19 mm...

...SOLIDWORKS Plastics enables developers of plastic parts and injection molds to simulate injection molding processes.

... until it is ready for series production. You will receive only mature, production-ready LSR injection molding tools from us. All processes leading to the series production of your tool are always executed in-house, adhering to the strictest tolerances, according to DIN ISO 9001:2008. From idea to series.

...Ceramic injection molding offers high design freedom even for the smallest sizes.

... molded parts • 2-component injection molded parts • Overmolding of metal inserts • Part weights: up to approximately 720 g • Machine size: 320 t clamping force, column spacing up to 800 x 630 mm. • Production on injection molding machines with 320 t and 800 mm column spacing • 3D printing models for small series, prototypes, or design and functional models With our state-of-the-art machinery, we manufacture plastic injection molded parts from multiple components. Three new Arburg 2-K injection molding machines ensure the quick processing of your orders.

...Alternatively, we can combine these technologies. The lifespan can range from a few hundred to 10,000 injection molded parts. The manufacturing of tools for small series also requires a rethink in tool design. Automated sliders are replaced by manual inserts; the use of erosion technology is attempted to be avoided; etc. All these factors lead to rapid tool production at a favorable price.

...We are happy to advise you on the galvanically appropriate design of your component. In collaboration with excellent subcontractors, we are able to take over the tool construction for you. The production of the injection molded part in certified injection molding companies in our vicinity, as well as the desired surface finish in our company, completes the manufacturing process. Of course, the takeover of existing tools is also possible upon agreement.

...Smallest injection molded parts with absolute repeat accuracy shot after shot. Complex molded parts with uncompromisingly tight tolerances. In system solutions that cover all steps of the value chain. From design and material selection to your finished, qualified product. Materials: All common standard and engineering thermoplastics, high-temperature materials such as PEEK, PPSU, PPS, thermoplastic elastomers (TPE), liquid crystal polymers (LCP). In addition to certification according to ISO 9001, the company is also certified in the field of medical technology (EN ISO 13485).

...Hybrid Components for Enhanced Possibilities High design freedom, optimized functionality, reduced weight – there are various reasons to choose hybrid parts made of metal and plastic. At STÜKEN, we manufacture on modern equipment at our production site in the Czech Republic. Here, stamped and stamped-bent parts are overmolded with different plastics. We ensure excellent quality through our own production of custom injection molds, tailored to the requirements of our customers.

...Simple acting, without self-centering, NO function Versions: Flat, Round, Compact Grippers, optional sensing for Flat and Round Grippers The RPGA series with a 20 mm piston diameter stands for direct force transmission to the gripper fingers, ensuring a secure grip and high holding force. The design and the associated high gripping force are particularly suitable for the removal of molded or drawn workpieces. The hard-anodized metallic surfaces provide high wear protection. Versions D and E feature a groove for the attachment of switching elements.

...Small series produced economically and swiftly using plastic injection molding. Whether for use as prototypes in quantities of 100 or for small series of several tens of thousands of pieces, we provide you with plastic injection molded parts in series material – completely from tool design, through the manufacturing of molds in aluminum or steel, to sampling and production of small series on our injection molding machines. The maximum shot weight is approximately 3.5 kg, and the largest parts we have produced so far measured about 1200 x 900 x 500 mm.

...Perfect injection molding tool – the prerequisite for high-quality injection molded components. To realize individual tool concepts, we collaborate with experienced companies that specialize in the production of highly complex molds and tools. To ensure customer requirements are met, we offer simulations such as filling analyses and/or warpage calculations, the results of which are directly integrated into the design of the tools. In this way, we fully leverage the available technologies and can use this technical advantage to supply you with high-quality components at competitive prices.

... prototypes, pre-series, and series in-house. We are always happy to assist you as problem solvers. Whether it's during the development of your component or injection molding tool, or during sampling and series production. We are always here to help!

...In the die casting process, aluminum alloys according to DIN EN 1706 are cast with piece weights of up to 45 kg, even using sand cores. We are happy to advise you during the casting part development regarding alloy selection as well as the most effective design of the die tool. Whether in-house or with one of our long-standing processing partners, we will machine your part and deliver it ready for installation, if desired, tested for pressure tightness.

... failure of the respective component can be prevented. With a low-pressure injection molding machine, we can protect your components using the hot melt process. The hot melt process is a cost-effective alternative to high-pressure injection molding for applications in the small to medium production range. Due to the lower injection pressures, aluminum injection molds can be used, which can withstand several thousand injection cycles without loss of quality. We can design and manufacture the aluminum injection molds cost-effectively on our own milling machine.

...With the help of our well-trained employees, we produce quickly, with high quality, flexibility, and cost-effectiveness on the injection molding machine. Thanks to the special basic tool design, it is possible to manufacture small series starting from 10 parts at a low cost. Injection Molding Machine: Silikon Injection Molding Machine ARBURG 470 S 1000 - 400 with LSR equipment (Year of...

...Micro injection molding enables the production of particularly small components. Miniaturization is one of the most important topics in current technological development. The range of application fields where micro plastic technology is in demand is correspondingly vast. From the construction of implants for the medical field to the design of optical devices and solutions for automotive...

...Plastic parts manufactured on modern machines - this makes it possible to process highly sensitive plastics efficiently. Our machinery consists of injection molding machines with clamping forces ranging from 25 to 100 tons. The largely fully automated production creates the foundation for flexible, cost-effective, and environmentally friendly series production. Through our in-house mold...

...Of course, we also take care of the construction of injection molding tools. Whether it's prototype or (small) series tools, we are your competent partner for tool design, construction, and sampling. We provide injection molded parts made from all common construction materials for small and micro series.

...The Solidtec prototype injection molding is ideal for small quantities. The advantages: simplified process, increased efficiency, and significant time and cost savings. Often, only small quantities are initially required. However, the injection molding process demands a high investment of time and money. That’s why Solidtec offers its customers prototype injection molding. Even during the design...

...As a certified system supplier in the automotive sector, we are capable of producing complex plastic injection molded parts affordably and, for example, assembling them into modules. Through advanced plastic machinery and experienced staff, we offer you a tailored solution in your specific application area. Our modern technical center includes its own design department, which can process any common file format. In combination with our in-house toolmaking, we therefore guarantee the highest flexibility.

...Highly advanced plastic machines and experienced professionals provide tailored solutions in their application area. As a certified system supplier for the automotive industry, we are well-equipped to competitively produce and assemble complex plastic injection molded parts. Our modern technical center with in-house design can process any common file format. Combined with our own toolmaking...

...Optimal handling due to compact design Very low consumption For hard-to-reach areas Small and powerful No power connection needed, as it operates pneumatically Maintenance-free For cleaning injection molding tools, equipment, small parts, circuit boards, ...

...We offer you comprehensive injection molding solutions for the production of high-quality plastic components. With state-of-the-art technology and years of experience, we produce precise parts that are tailored to your specific requirements. Our service portfolio covers the entire process – from design and tool manufacturing to production and quality assurance.