steel cold forming Germany

... items that can not be produced on standard machines. Schmale offers special machines for wire, tube and strip processing. You can watch various special machines for the production of different forming articles on our YouTube channel. https://www.youtube.com/channel/UCziuQiA3kXBVfH4ecLxQ2JA/videos ...

...Consistent customer focus, a high degree willingness to innovate, continuous investment and qualified employees are the basis for WDI's leading position in cold forming wire. Our products have applications in all industrial manufacturing sectors, particularly in the automotive industry, mechanical engineering, the construction industry and the electrical industry. The leading manufacturers in the respective industries number amongst our customers. We supply the European and international market with cold-forming wires in sizes ranging from 1.5 mm to 42 mm.

... machine). Max. formable sheet thickness: Steel 400 N/mm²: 2.0 mm Aluminum 250 N/mm²: 2.0 mm Inox 600 N/mm²: 1.5 mm Contact us for a customized quote including tools! Technology: Forming / Clinching Drive: Pneumatic Design: Stationary Industries: Automotive, Restoration, Craft, School, Steel Construction, Metal Construction Material: Aluminum, Steel, Stainless Steel...

...Hot rolled steel is a type of steel that is formed by the hot rolling process at a temperature above its recrystallization temperature. Steel is easier to form at this elevated temperature. Compared to cold rolled steel, hot rolled steel does not usually require heat treatment after forming. Hot rolled steel usually has more mill scale than cold rolled steel.

... (DIN 1.4016) AISI 204Cu (DIN 1.4597) AISI 304 (V2A) DIN 1.4301 (X5CrNi18-10) This is the standard for austenitic stainless chromium-nickel steels and the first commercially available stainless steel (currently holding a production share of 33%). It is a steel with medium corrosion resistance and is well-suited for cold forming. The relatively high carbon tolerance poses a certain risk...

...Alloyed and unalloyed according to EN 10263 Special grades available upon request One of our specialties is the surface "phosphated and hot-coated" for optimal cold forming. With this surface coating, our customers achieve above-average results in terms of deformability and tool life. +U+C: cold drawn +AC+C: annealed and re-drawn +U+C+AC: drawn and final annealed +U+C+AC+LC: drawn, annealed, and re-drawn +AC+C+AC+LC: annealed, drawn, annealed, and re-drawn Packaging 1: Crown stands Packaging 2: Coils Packaging 3: Fabrication rings (also in press bundles up to 4t)...

...Cold rolled strip is used in a variety of applications. It meets high demands on forming behaviour, dimensional tolerances and surface finish, which offers our customers decisive advantages! HFP cold rolled strip is ideally suited for all stamping, bending, drawing and deep drawing purposes. From ball bearing housings to roll cutting and punching strips, hose clamps, headlight reflectors...

...Die Gesenkschmieden/Warmpressen is a highly productive, tool-based manufacturing process of forming. It occurs as cold forming or hot forming (hot bulk forming process). KB Schmiedetechnik GmbH specializes in hot bulk forming of steel. It has its own design (CAD/CAM) and its own tool manufacturing for the in-house production of special tools. The optimization of fiber flow through material flow...

...For numerous flat products made of stainless steel, a special edge design is recommended. Reasons for this can be functional, aesthetic, or safety-related. At our modern edge processing facilities, we can realize a variety of profiles for strip steel, both through material removal (deburring, beveling, rounding, and planing) and cold forming (rolling and flat rolling). This is done quickly and...

...Blank steel is characterized by a flat, smooth surface and offers better machinability. It is produced through descaling and cold forming, making it suitable for the manufacture of precise and finely crafted steel parts. Applications include the automotive and electrical industries, as well as mechanical engineering.

...Component Manufacturing In component manufacturing, various cold forming processes are used alongside processes such as turning, grinding, or stamping. Steps like surface finishing, heat treatment, joining operations, or assembly complete the component. International Network With our international production network, we are the ideal partner for components needed worldwide as part of global...

... tooling costs, since no counter-thread in the workpiece (eg threaded inserts, nuts, etc.) is required because the direct assembly takes place directly into the workpiece. Only a given tube is required in order to screw it directly. Our turned parts replace previously cold formed parts used (so-called multi-station presses) which require high output volumes in order to achieve a reasonable price...

... the foundation for manufacturing special profiles with extremely tight tolerances and high material utilization. Thanks to the nearly unlimited possibilities in shaping and mechanical processing, SCHOCK creates customized product solutions with outstanding properties. SCHOCK's roll forming technology thus offers a particularly material- and cost-efficient solution for all cold-formable materials...

...Compression springs in cold and hot forming ✓ Wire diameter from 0.1 mm to 65 mm ✓ According to customer design or from the Lesjöfors Online Spring Shop ➤ Request spring calculation now! The design can be flexibly adjusted to meet different requirements for spring characteristics. We offer both standard springs and custom compression springs. Our materials range from common spring steel to...

... near as possible to the net shape, maintaining the tightest tolerances and producing flawless surfaces. Our cold-drawn sections are successfully used when metal cutting is uneconomical due to the great effort and material losses involved, or when the section is to be given specific properties that can only be achieved by targeted cold-forming. In our plant EZM Profil Bearbeitung, based in Rohr/Thüringen, sections are manufactured by machining up to 6,200 mm length and a maximum crossing-section of 125 mm, which are needed for for example for linear guides in the machine and plant...

... specially alloyed steel. We produce complex forms and assembly parts with a strip thickness of 0.15 to 3.00 mm and with a strip width of up to 120 mm; the strip thickness will be dependent on the material. Strip materials: Carbon steels, Stainless steels, Cold-rolled strips, Slit strips. Non-ferrous strips: Brass, Copper,Bronze,Special alloys such as K55 or K75. Strip coatings: Tin-plated, Galvanised, Silver-plated, Gold-plated, Painted, Partial coatings, Special coatings on request.

... combined. It is a universal machine series for forming a wide range of materials; it presses, rolls, projects, profiles, draws in, and shapes hubs. We offer special solutions in the machine series for metal forming, which allow for the chipless production of various external gears or where the angles of the rollers can even be changed during the program execution. Particularly noteworthy is the ability to form materials at temperatures of up to 1,000 °C and in the absence of oxygen. Additional advantages: . Low material usage . Simple and quick tool change .

...Filigree stamped and bent parts of the highest quality is our specialty. Constant quality control of the stamped parts is one of our most important principles. From steel: • rust-resistant spring band steel (1.4310, 1.4404, 1.4301, etc.) • cold strips (ST01/02, etc.) • hot strips • untempered spring band steel • hardened spring band steel (C60 / C67 / C75 / C100) From non-ferrous metals: • beryllium • copper • brass • tin bronze • nickel silver • titanium • nickel • tombak • zinc • and more - please inquire From aluminum: • raw • anodized...

...Roof tile sheets? Some may wonder what that is. Metal roof tiles? How does that work? It's not that complicated! Just like trapezoidal sheets are produced on roll forming machines using the so-called cold forming process to be mounted on roofs and walls, there are also metal sheets designed to look like roof tiles.

...Diameter: 14 - 36 mm Tolerances: h9 or higher Length: 3000 - 8000 mm Bundle weight: 1 - 3 tons Packaging: Steel banding (material protected by jute) The bar material is produced through cold forming by drawing the rolled strand or bar through a drawing machine. This process allows for the calibration of the round steel. In this way, bars with various cross-sections are created, which exhibit greater strength at the end of the manufacturing process, the smaller the diameter.

...Forming tools made of carbide, steel, or ceramic Here we can distinguish between two areas. On one hand, there are profile rollers with macro profiles, where the profiles are ground using a dressed form grinding wheel. Very large profile cross-sections can be ground into correspondingly large rollers with a diameter of up to 600 mm and a length of up to 2500 mm. On the other hand, there are...

... or ready for honing; H8, H9 or H10. STEELGRADES AND DELIVERY CONDITIONS COLD DRAWN / HARD (+C acc. EN 10305 / BK acc. DIN 2391) No heat treatment after final cold drawing. COLD DRAWN / SOFT (+LC acc. EN 10305 / BKW acc. DIN 2391) The final heat treatment is followed by a suitable drawing pass (limited reduction of area). STRESS RELIEVED (+SR acc. EN 10305 / BK+S acc. DIN 2391) After the final cold drawing process, tubes are stress relieved in controlled atmosphere in order to reduce work hardening due to the cold forming process. ANNEALED (+A acc. EN 10305 / GBK acc. DIN 2391) After...

...In post-processing, internal or external threads can be produced both mechanically and by cutting. These processes are referred to as thread rolling, thread forming, or thread cutting.

... Services: max. stamping force 180 kN (18 tons) Aluminum up to 6 mm thickness Construction steel up to 6 mm thickness Stainless steel up to 2 mm thickness Plastics 6 mm Our manufacturing capabilities: Bending Cup forming Bridge forming Centering pins Embossing Engraving Thread forming Countersinking Signing Flanging Gills plates...

...The alloy is suitable for anodizing and exhibits high corrosion resistance. In addition to good welding properties, this heat-treatable aluminum-magnesium-silicon alloy has excellent thermal conductivity. In its hardened state (T6), EN AW-6060 possesses good properties for cold forming and machining.

...Cutting of pipes, sawing, profile bending, punching, welding, grinding, assembly Industrial cold forming of pipes, profiles, and further processing. Various metals with different diameters and metal thicknesses are processed. The processing ranges from industrial mass production to the manufacturing of individual parts, produced by skilled workers with the highest standards of form and quality. All operations such as cutting, welding, drilling, bending, coating, or assembling are carried out according to your specifications.

...From the smallest ring to IPN 400 with the largest radius cold-formed. Our services include the manufacturing and planning of all steel and stainless steel constructions, profiles, apparatuses and containers, as well as pipe and steel profile rings. We are a specialized company monitored according to § 19 I WHG, TÜV Süd certified, and certified according to DIN EN ISO 9001:2008.

...Performance The patented STAUFF Form tube forming system is without doubt one of the most high-performing solutions currently available on the market for connecting metric sized tubes. Apart from its simplicity, it also provides a maximum level of safety, reliability and reproducibility. STAUFF Form has been designed as standard for seamless cold-drawn precision steel tubes as well as stainless...

...SURVOS products are optimally suited to sheet metal forming, machining and assembly technology. Our SURVOS has also been successfully used in cutting and punching aluminium sheets, steel sheets, copper and brass sheets, in cold profiling, bending, embossing, sawing and drilling aluminium profiles for decades. SURVOS – 100% residue-free* evaporating metal processing oil. SURVOS Rapid D...

...G.RAU manufactures closely toleranced parts from round wires using cold flow forming on multi-stage presses, utilizing materials such as copper, copper alloys, steel, and stainless steels. The geometries and part volumes are optimized to enable production without material waste. Flow-formed parts thus represent a cost-effective alternative to turned parts. We adjust the materials and dimensions...