injection moulding process Germany

...Metal Injection Moulding (MIM) is based on the principle of injection molding, which is the undisputed number one in the mass production of plastic components. MIM combines the advantages of injection molding with the material properties of metals. Injection molding is the most widely used process in the mass production of plastic parts. By mixing metallic powder with a binder, the advantages...

...We accompany you with our design and development from the idea to series production! We process all common thermoplastics for you. Besides polyurethane, these are mainly: PE (polyethylene), PA (polyamide), PP (polypropylene), POM, ASA, TPU, PP, TPE as well as glass fiber reinforced plastics. Advantages of the injection molding process are low unit costs with high batch sizes. Before an...

...We manufacture highly complex interior components specifically for the automotive sector that are used directly in the field of vision of a vehicle and therefore have to meet particularly stringent quality and haptic requirements. One operation, no additional installation effort and maximum process reliability: Our innovative multi-component injection moulding not only opens up new possibilities...

...SHORTENED CHANGEOVER PROCESS In modern production processes, factors such as efficiency and flexibility play an increasingly important role. For injection moulding companies, this demand for flexibility means there is a constant challenge posed by increasingly smaller lot sizes, the desire to achieve lower inventories and just-in-time deliveries.

...In the cryogenic blasting process, an enrichment of rubber and plastic waste powder takes place due to fine abrasion during the treatment procedure. Thus the performance and processing time of the blasting-media will deteriorate and decrease its jet-energy. In our cryognic deflashing machines, the blasting-media is primary screened by the treatment drum perforation, however, after a long...

...COM-KU®/S is a self-lubricating and maintenance-free plastic plain bearing. However, additional lubrication is possible. It is well suited for simple applications and axial movements Support material/Carrier material:Plastic bearing produced in injection moulding process Static load:≤ 70 N/mm² Dynamic load:≤ 40 N/mm² Sliding speed:≤ 1,0 m/s Friction value:0,08 up to 0,20 µ Temperature strain:-50 up to +100 °C Max. PV-value:0,6 N/mm² x m/s Humidity absorption:0.1 % at 20 °C in 24 h Housing Ø:H7 Bushing inner ø after mounting:E10 Shaft tolerance:h - tolerance (recommended h9)...

... industry as well for the rail transport, automotive and electronics industry. The application area of epic resins are electro casting resins, lamination and injection technology (RTM procedure), vacuum infusion, casting and ramming compounds, impregnation resin, casting and injection moulding process as well as prepreg technologies, among others. ALWA HT RESIN is offered in two versions. *ALWA HT RESIN M100 with approx. 50 mPa s *ALWA HT RESIN M2200 with approx. 2200 mPa s The resins can be mixed with one another which enables a flexible adjustment of the viscosity.

... around the world. ERTG (Electrified Rubber-Tyred Gantry) is the keyword. And: MACK is at the forefront when contact shoes are required, at times even for conductor lines that are several hundred metres long. We would be pleased to play a major role in your ‘green harbour’ projects with our high-quality, durable carbon brushes and holders, making our contribution towards a future that is more environmentally friendly in the process. Our tool production and our injection moulding workshop work for you exactly to your needs.

... heaters, also known as ceramic ring heaters or cylindrical ceramic sectional heaters, are attached to the contact surface by means of a clamping mechanism. A preferred field of use for ceramic band heaters is the heating of plasticising cylinders, bushings and nozzles of injection moulding machines and screw barrels of extrusion machines. For thermal optimization and process control ceramic band heaters can also be offered with insulation jackets or air cooling.

... as polishing paste, paint, plastic, release agents, oil carbon or lime can be easily removed by using the right cleaner. The workpieces are cleaned within a few minutes. The cleaning result is always perfect and reproducible. The subsequent rinsing process is followed by stain-free post-cleaning or preservation. The WIWOX® ultrasonic cleaning process can be used for all steel moulds as well as brass and copper parts. Especially tools for injection moulding, extrusion, rubber processing, aluminium die casting and gravity die casting.

...Dryflex SE is our standard TPE range. It is extremely adaptable and can be used advantageously in many applications. The compounds are easy to process and are optimised for injection moulding. We have developed endless formulations to fulfil different properties and application requirements to optimise the finished component. Grades with improved compression set properties, high temperature...

...SOMOS® PERFOAMER enables the production of physically foamed plastic parts using the "PLASTINUM® Foam Injection Moulding" process, developed in collaboration with partners Linde and the Kunststoff-Institut Lüdenscheid (KIMW). In conjunction with the SOMOS® PERFOAMER, all polymers that can be loaded with CO2 gas can be used for physical foaming. SOMOS® PERFOAMER maintains the quality of the produced gas-polymer mixture consistently during the processing time, ensuring that plastic parts of uniform quality can be produced in series. Country of origin: Germany...

...For several years now, we have been working with MIM technology and have already implemented a considerable number of projects. Metal injection molding, also known as MIM (Metal Injection Moulding), is a formative process for producing metallic components with complex geometries and has its origins in the injection molding technology of plastics.

... head covers, etc.). THE BENEFITS AT A GLANCE Continuous workpiece processing Interruption-free workpiece loading Trough-shaped work bowl Easy to integrate in fully automated mass finishing processes Simple material handling without batch loading Industries:Automotive, mechanical engineering, forging, die-casting foundry Material:Steel, aluminium, die casting, injection moulding Applications:Deburring, smoothing, rounding edges, cleaning...

... of cable harnesses in the automotive industry - today it is used in many areas for the protection of electrical and electronic components. At 5-40 bar (in individual cases up to max. 60 bar), processing takes place at a much lower pressure than in the classic hotmelt injection moulding process. This makes it easy to directly encapsulate even sensitive components such as circuit boards, sensors, etc. The cycle times are limited to pure encapsulation...

...EXCOR VALENO Trays and Containers are made of hard plastics based on polyethylene and polypropylene and manufactured using deep-drawing or injection moulding techniques. The durability of these containers makes them the ideal choice for multiple uses, or may with narrower walls be employed as single-use packaging. The work pieces or small loads to be transported fit snugly into the...

...- Highest mechanical strength and rigidity - High thermal load capacity - Excellent fire behavior (UL94-V0: 0.4mm) - Low weight - Good tensile, bending, and impact resistance with high insulation capability - Good dielectric strength, creepage resistance, and arc resistance - DIN EN 45545-2 With special filling devices and automation systems, we manufacture BMC components fully automatically using the injection molding process.

...This is the main advantage over traditional machining: Many otherwise necessary individual finishing steps are combined into a single process in Metal Injection Moulding.

...Nominal volume 60 L Nominal loading capacity 40 Kg + manufactured by compact injection moulding process in accordance with DIN EN 840 and RAL GZ 951/1 + the waste bins are manufactured from specially developed, high molecular weight, high-density polyethylene (HDPE) + resistant to frost, heat, UV radiation and chemicals + stepped comb-lift + with continuous handle for easier handling...

...GRAVICOLOR doses and mixes up to six materials precisely and with maximum recipe accuracy. These modular gravimetric units are designed for injection, blow moulding and extrusion and provide throughputs up to 2200 kg/h. Independent of recipes, materials, or the operational environment, IntelliBlend analyses all process data achieving the best possible operating point at any time through...

...Speed Mounter JUKI’s FX 3 stands for ultra fast, precise placement of micro components on printed circuit boards. It is the perfect solution for companies wanting to process large volumes. Among the strong points of the FX 3 are short retooling times thanks to quick change feeder banks as well as minimal maintenance. The user friendly touchscreen interface plus the powerful optimisation software provide additional ease of use.

... cleaning and dry ice technology. Our devices and systems are "Made in Germany" and are manufactured in accordance with applicable laws and standards according to ISO 9000. We implement process ideas into market-ready products in the shortest possible time using modern design and development tools as well as innovative manufacturing processes. From our company headquarters in Berlin, we support customers worldwide. In addition, we have competent contacts on-site through our sales and service partners.

Founded in 1956 and with over 400 employees at our locations in Offingen, Geretsried, and China, we process high-quality plastics into profiles, sheets, optical films, pipes, deep-drawn parts, and injection-molded parts. BWF Profiles is the European and Asian market leader in the extrusion of plastic profiles, plastic pipes, plastic sheets, and optical films for applications in areas such as...

...The company Reich MIM GmbH is located in Schwarzenberg/Saxony, Germany. With over 40 employees and a production area of approximately 2,200 m², Reich MIM GmbH is a medium-sized enterprise that is entirely family-owned. The expertise of Reich MIM GmbH lies in the production of metal powder injection molded parts, commonly referred to as MIM (metal injection moulding). The MIM process combines two...

Stieler Kunststoff Service GmbH from Goslar has been developing innovative solutions for special technologies in the field of plastics engineering since 1998 and sells device technology from its own plant construction worldwide. The technologies include processes such as gas internal pressure, gas external pressure, water and projectile injection, physical foaming with our own patented process...

... wide range of products is produced on state-of-the-art production facilities, e.g., with insertion robots and automated handling systems, ensuring an efficient and reliable production process. With our injection molding machines from ARBURG, we produce with a clamping force of 50 - 1300 KN, achieving an injection part weight of 0.1 - 230 g. Through the continuous optimization of our processes...

... clamping force from 25t–320t Production of injection molded parts from 1g–1,200g Overmolding of insert parts possible Manufacturing using gas internal pressure process We process all thermoplastic plastics and elastomers. Special features: PA6T/6I GF 50 FWA with drinking water approval Conductivity Material with sliding or flame-retardant properties For the production of individual and high-quality...

... part of our standard offerings, and our in-house injection molding facility allows us to respond spontaneously to your needs. Small series, prototypes, and pre-series can be realized in the shortest possible time. From development to production – Everything under one roof VWH offers a diverse pool of competencies that ranges from the development of initial ideas and designs through the production process to packaging management. This ensures project support from the very first minute. This benefits not only the customer but also the final end product.

... of safety and control-related process control concepts, operational data collection and evaluation, documentation. - Planning layout and design of hardware considering existing local conditions, safety regulations, and ergonomics, as well as optimization of internal logistics and efficiency. and much more.

... that our laboratory products meet the needs of customers worldwide and comply with high-quality standards. With our expertise in manufacturing laboratory consumables and the highly modern electric injection molding technology, which offers faster production turnaround times and sustainable quality products, we achieve the best price-performance ratio that meets the strict standards of the modern laboratory industry. Sustainability is integrated into every part of our production process and is reflected in all our products, such as in the plastic-saving pipette tip refill systems.