Germany
Manufacturer/ Producer
Germany
The Fluke 3563 combines a highfrequency piezoelectric sensor and insightful software analytics, enabling maintenance teams to regularly monitor and analyze vibration readings for a facility’s productioncritical assets. Its smart battery management lets maintenance pros determine the data transmission rate and adapt and extend the sensor battery’s life while still getting the data required. The sensor’s LIVEAsset Portal software application includes customizable frequency band measurements, automatically generated thresholds based on asset details, trend visualization, and frequency identification graphs. These views enable users to determine which fault is causing a problem to an asset and the cause of the fault. With this analysis, users can evaluate critical nextstep actions to take. The result is extended peak operating performance and more efficient maintenance team use – delivering increased business value from maintenance operations.
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Vibration analysis in explosive environments VIBXPERT EX is a highperformance, intrinsically safe, fullyfeatured data collector, vibration analyzer and field balancer for easy condition monitoring and troubleshooting of rotating equipment in explosive environments such as petrochemical plants, refineries, offshore oil rigs, etc. VIBXPERT EX collects field data including vibration information, bearing condition, inspection and process data and seamlessly integrates with the OMNITREND Center software platform for indepth analysis. The modular firmware structure allows you to upgrade the VIBXPERT EX from a route data collector to a fullblown troubleshooting device with advanced features such as coast down/runup measurements, event recording, ODS & modal analysis and crosschannel phase measurement.
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Safe, simple, precise The new VibScanner 2 Ex is a nextgeneration, explosion protection system for quickly detecting machine vibration in hazardous work environments. Measuring simultaneously on three axes, the VibScanner 2 Ex sets the benchmark for fast and accurate measurements of machine, gear, and bearing issues. This is the ultimate tool for fast and accurate machine vibration measurements. The VibScanner 2 Ex heightens efficiency and data quality. In just a quarter of the time of a standard datacollector, it precisely measures available data in three axes. Equipped with a triaxial sensor, it requires only one measurement point and the click of a button to begin collecting machine data. This device is ideal for routebased maintenance jobs in environments where explosion protection standards are required. Its rugged magnetic foot of the triaxial sensor fits perfectly on the housing of any motor, pump, fan, or other rotating device, detecting vibration right near the source.
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Sensors and accessories for vibration measurement and Condition Monitoring Large selection of vibration sensors accelerometers, displacement sensors, VIBCODE transducer and triaxial sensors Accelerometers measure vibration acceleration, shock pulse (roller bearing condition) and pump cavitation Also available in compact size, for lowspeed machines and as combi sensors for vibration and temperature Patented tandempiezo technology eliminates the disadvantages of conventional sensors Highquality signal transmission over long distances up to 1,000 meters (3,200 feet) with current line drive (CLD) signal amplification Various mounting types EX / ATEX versions available Temperature probes, keyphasers, cables, adaptors and tools available
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VIBGUARD IIoT offers a choice of 12, 16 or 20 measuring channels which are sampled in parallel and synchronously. This allows even the most complex equipment to be continuously monitored and protected against unplanned shutdowns. VIBGUARD IIoT works autonomously and performs the measurement tasks automatically. The measurement data such as time signal, characteristic value, FFT spectrum, kinetic wave path (orbits), or torque are processed in parallel and almost in real time and can be correlated with the running production process. The fast data processing makes VIBGUARD IIoT the perfect monitoring and diagnostic system for systems with short operating cycles, such as cranes, machine tools, presses, or for machines with highly dynamic processes, such as test benches, wind turbines or chain conveyors. All critical fans and pumps can also be monitored easily but effectively with VIBGUARD IIoT.
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VIBGUARD compact for individual assets VIBGUARD compact offers six measuring channels for continuous monitoring. It is perfectly suited for fast and highly dynamic equipment. In particular, the VIBGUARD compact meets the requirements of critical assets that are characterized by high availability, high aggregate values, complex drives and changing operating conditions. Whether preinstalled in an IP65 compact housing or as a switch cabinet system module, the VIBGUARD compact is perfect for diagnostic condition monitoring of individual extruders, large fans, multiphase or vacuum pumps, turbocompressors, mill stands, or centrifuges. All six measuring channels are designed as highly dynamic analog input channels and can be equipped with either standard ICP vibration sensors or with voltage input signals for process variables.
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With VIBRONET Signalmaster, up to 162 measuring points can be installed and entire production areas can be included in the monitoring. The distance between the basic unit and the sensor does not play a decisive role, because the wiring concept used reduces installation costs to a minimum. VIBRONET Signalmaster is therefore one of the most efficient and costeffective monitoring systems for large machinery and extensive plants with productioncritical units. Vibration, temperature, RPM and other process parameters can be integrated into a monitoring network that covers whole plant sections.The robust cabling installation guarantees reliable machine monitoring even in harsh environments such as cement plants, openpit and underground mining or refineries. VIBRONET Signalmaster is easily expandable. The data recorded can be analyzed in OMNITREND CENTER, the universal software platform for PRUFTECHNIK's Condition Monitoring systems.
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OMNITREND Asset View is a serverbased visualization software with a simple and clearly structured user interface and ideal for managers and machine operators. The software supports all PRUFTECHNIK online condition monitoring systems including VIBGUARD IIoT (20 and 16 channels), VIBGUARD compact, and VIBRONET Signalmaster. All that is needed to obtain realtime data via the server is an uptodate browser as well as a user name and a password. OMNITREND Asset View communicates via the modern IIoT interface MQTT for worldwide access and remote overview. The user interface features a clearly structured design. A traffic light function gives a quick overview of the current condition of the monitored assets. Threshold violations can be acknowledged.
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Leak detection in the age of digitalization SONOCHEK is a digital ultrasonic testing device to detect inaudible waves and frequencies in the air or in a metal machine frame. It is primarily used to detect leaks in any industrial air and gas pressure pipes and vacuum systems. Leaks of compressed air and gas systems in particular can be very costly because more energy needs to be produced to compensate for the loss. Its detecting range reaches from 20 up to 100 kHz. These frequencies are inaudible to human ears, but SONOCHEK can detect them and make them audible and visible, while specifying the leak and evaluating the total amount of loss, all of which can be combined in a full report. An integrated camera and microphone enable the engineer to comment on his findings and refine the final report.
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Remote Condition Monitoring services, hardware & software In today’s increasingly connected world, maintenance teams want to manage their assets with datadriven decisions — and the flexibility to do this remotely. But many organizations struggle with starting up, sustaining, or expanding their remote condition monitoring (Remote CM) programs due to a lack of inhouse expertise, time, resources, and the right combination of solutions. Fluke Reliability’s Remote Condition Monitoring service can be the critical difference between success or failure. Fluke Reliability and Pruftechnik, part of the Fluke Reliability family, are home to some of the world’s top condition monitoring and vibration experts. Our global team can help you tackle challenges from start to finish. From implementation, configuration, reporting, analysis, diagnosis, vibration training and even corrective services, we can create custom solutions for your needs.
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Freisinger Strasse 34
85737 Ismaning - Germany
Germany
The QuellTech laser sensor family Q4 or Q5 used for these tasks is generally mounted on an arm of a rotational axis, to scan along the complete 360° angle of the internal surface in a sequence of strips. The Q4 sensors can also be used to control the weld seam tracking itself for rapid setup and ease of use. Even during a project, the range and scope of the Q Series sensor demonstrates the advantages of a modular system to quickly adapt to project needs, where the smallest system has provided fast analysis of pipes as small as 105mm. The low power, with standard communication protocols, enable battery powered systems to transmit wireless data to other systems for review and cloud back up.
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Laser Scanner Solution: This task is a typical application of the high-resolution QuellTech 2D/3D Q5-880 Blue Laser Scanners. Two of these units are placed at the left and at the right of the measuring objects, at a defined inclination angle. Blue laser light in this case is a prerequisite, as the cast parts are red-hot, hence emitting in the red spectral range. Additionally, the client was in need of a software solution for the project, so a 3D point cloud processing application was implemented, performing inline and evaluating width, height and angle results. QuellTech customer is able to inspect continuously the product quality, simultaneously avoiding scrap. He uses the same system for more than 10 different types of castings. Errors caused by manual inspection are considerably reduced, and safety for personnel is enhanced.
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Knight Optical can offer you Plane Mirrors (general, λ/1 and λ/4), for use within 3D Mapping Applications in a range of materials such as Soda-lime float glass, white float glass, and BK7 glass. Plane mirrors also known as front surface mirrors or first surface mirrors are used within 3D Mapping Applications. As stock we hold a number of general purpose, λ/1 and λ/4 with a range of up to 6 types of coatings such as Enhanced Aluminium, Ali/SiO2 and Ali/Mgf2. Our general purpose grade mirrors are made from good quality float glass and generally available in thicknesses of 1mm, 3mm and 6mm as standard. How our mirrors are used within 3D Mapping, is they are used as a sender and receiver of a laser beam that will take a reading of a specific surface, and from that reading it can create a 3D map of the surface that is has read. FOR MORE INFORMATION READ THE PDF..
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