Germany
Manufacturer/ Producer
Germany
Your tool for nextgeneration machinery alignment ROTALIGN touch is the first laser shaft alignment system on the market to combine high precision onsite measuring tasks and cloud connectivity for worldwide data access and transfer. It features the unique sensALIGN 7 laser and sensor heads offering a full range of everyday alignment routines up to expert degree alignment jobs – such as cardan shaft alignment or coupling alignment. The singlelaser technology enables unrivaled precision, even in harshest conditions and on highly demanding jobs. ROTALIGN touch was designed by some of the world’s leading alignment experts to solve problems in the easiest way possible. The intuitively guided user interface can be operated by almost anyone – users just need to follow the three steps for any laser shaft alignment procedure dimension, measure, and result.
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The laser shaft alignment tool for every workshop OPTALIGN touch was designed by some of the world’s leading alignment experts to solve problems in the easiest way possible. Featuring the unique sensALIGN 5 laser and sensor heads, it enables powerful, fast, and efficient ways to align machine shafts. Designed for standard machines and everyday tasks, OPTALIGN Touch combines hardware, software, and WiFi connectivity to deliver precise alignment data via the cloud. Its intuitively guided user interface can be operated by almost anyone – users just need to follow the three steps for any laser shaft alignment procedure dimensions, measure, and result. The OPTALIGN Touch offers all wellknown PRUFTECHNIK features necessary for every day alignment jobs SWEEP mode measurement, simultaneous Live Move, InfiniRange, flip machines functionality, soft foot detection, dynamic tolerance (TolChek), thermal growth compensation and many more.
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A new standard for affordable laser alignment The new ShaftAlign Touch is a rugged laser alignment system that provides digital, cloud, and other advancements over the decadesold but still widely used dial indicator and feeler gauge. ShaftAlign Touch is a combination of software and hardware innovations enabling maintenance teams to address a wide variety of alignment challenges that basic laser alignment systems cannot handle. It also delivers premium Adaptive Alignment capabilities that, until now, were not available in an entrylevel system. Two innovations – singlelaser technology and Active Situational Intelligence – differentiate ShaftAlign Touch from the competition. Together, they deliver the “magic” that enables Prüftechnik alignment products to automatically adapt – in real time, as alignment jobs are finished – to the asset, the situation, and the user's experience level.
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Advanced laser shaft alignment in EX/ATEX areas ROTALIGN touch EX is Zone 1 ATEX/IECEX certified. Packed with userfriendly alignment features unique to PRUFTECHNIK, the ROTALIGN touch EX shortens the measurement time with Continuous SWEEP Mode for highquality measurement in only one shaft rotation Live Move function for simultaneous realtime machine corrections in both horizontal and vertical directions vertiSWEEP to measure vertical machines in one rotation of the shaft Cardan shaft rotatingarm bracket allows measurements to be performed without removing the shaft Soft Foot Wizard to diagnose soft foot problems Move Simulator lets the operator simulate shim values and horizontal corrections before moving the machine Have instant access to the critical data you need with full mobile connectivity.
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PERMABLOC shims are available in assortment cases with various configurations or can be (re)ordered in individual sizes. Lightweight assortment cases (IP67) Various case configurations available Five machine foot sizes, nine thicknesses Corrosionresistant highquality stainless steel Perfectly flat for stable, consistent machine support Perforated tab for easier positioning and removal The fully equipped PERMABLOC cases are practical to transport and offer safe storage and clear arrangement of all available shims. It is so handy, with the right shim size and thickness always at your fingertips! Precut shims not only reduce labor costs during installation and repair, but also facilitate inventory control and avoid the risk of injury when cutting and inserting sharpedged shims. The PERMABLOC assortment cases are available in six different configurations. Download the Technical Data Sheet for assortment details.
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The universal brackets for shaft alignment Stored premounted in the case for instant usage Mounts on machine shaft in less than a minute Standard chains fit shaft and coupling diameters of approx. 15 mm to 200 mm / 5/8“ to 7 7/8“ This universal bracket set contains all parts needed for quick, stable mounting of the measurement components. It fits onto any shaft or coupling approx. 15 mm to 200 mm /5/8" to 7 7/8“ in diameter. Stored premounted in the case, the brackets are always ready to use and quickly in place. The chain may be used as a plumb bob to accurately determine the dimension from coupling center to front foot.
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PULLALIGN is an easy to handle laser alignment system to simply but efficiently align pulleys. Pulley alignment reduces wear of the pulleys, increases machine efficiency, extends the planned maintenance intervals, und finally leads to cost and energy savings.
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A unique handheld measuring device with which even untrained personnel can easily and effectively measure machine vibration on rotating machinery. Thanks to its forwardlooking measuring principle and data acquisition across three axes with the triaxial sensor, all relevant condition information is recorded with the touch of a single button. And at a measurement speed that opens up fully new dimensions. Not only is the VIBSCANNER 2 a breakthrough in terms of measurement speed and precision, but also through its robustness and its intuitive operating concept. The intuitive graphical user interface assists the employee en route in taking repeatable errorfree measurements. The device provides him/her with the exact information about the status of the measurement locations and the progress of the route.
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The mobile solution for machinery health monitoring The VIBXPERT II from PRUFTECHNIK is the mobile power package for fast and reliable recording and analysis of machine condition data. After a very short measuring time, the current machine status data is shown on the color display. The maintenance expert can analyze the data on site. From the recorded machine condition data, all values can be read from the various characteristic value modes that are important for an exact machine condition analysis. The device is used directly on site at the machine, from the machine hall to the diesel generator of an oil tanker or from a bucket excavator to a hydroelectric turbine. The robust design enables both fast and complex interventions. Whether in clinically clean systems, or harsh industrial environments. VIBXPERT II sets the standard in mobile machine and plant condition monitoring.
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Imbalances on rotating drive shafts can be detected and eliminated with the VIBXPERT II balancer. The smart measuring principle and the powerful computing capacity enable balancing on one or two planes. Various operating modes are available for balancing, so that a perfect result is always achieved. VIBXPERT II Balancer can be upgraded to a highperformance condition monitoring device VIBXPERT II, including all operating modes for machine condition monitoring.
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Freisinger Strasse 34
85737 Ismaning - Germany
Germany
Laser Scanner Solution: This task is a typical application of the high-resolution QuellTech 2D/3D Q5-880 Blue Laser Scanners. Two of these units are placed at the left and at the right of the measuring objects, at a defined inclination angle. Blue laser light in this case is a prerequisite, as the cast parts are red-hot, hence emitting in the red spectral range. Additionally, the client was in need of a software solution for the project, so a 3D point cloud processing application was implemented, performing inline and evaluating width, height and angle results. QuellTech customer is able to inspect continuously the product quality, simultaneously avoiding scrap. He uses the same system for more than 10 different types of castings. Errors caused by manual inspection are considerably reduced, and safety for personnel is enhanced.
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The QuellTech laser sensor family Q4 or Q5 used for these tasks is generally mounted on an arm of a rotational axis, to scan along the complete 360° angle of the internal surface in a sequence of strips. The Q4 sensors can also be used to control the weld seam tracking itself for rapid setup and ease of use. Even during a project, the range and scope of the Q Series sensor demonstrates the advantages of a modular system to quickly adapt to project needs, where the smallest system has provided fast analysis of pipes as small as 105mm. The low power, with standard communication protocols, enable battery powered systems to transmit wireless data to other systems for review and cloud back up.
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Knight Optical can offer you Plane Mirrors (general, λ/1 and λ/4), for use within 3D Mapping Applications in a range of materials such as Soda-lime float glass, white float glass, and BK7 glass. Plane mirrors also known as front surface mirrors or first surface mirrors are used within 3D Mapping Applications. As stock we hold a number of general purpose, λ/1 and λ/4 with a range of up to 6 types of coatings such as Enhanced Aluminium, Ali/SiO2 and Ali/Mgf2. Our general purpose grade mirrors are made from good quality float glass and generally available in thicknesses of 1mm, 3mm and 6mm as standard. How our mirrors are used within 3D Mapping, is they are used as a sender and receiver of a laser beam that will take a reading of a specific surface, and from that reading it can create a 3D map of the surface that is has read. FOR MORE INFORMATION READ THE PDF..
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