Welding inspection - Import export

Designed to perform welding inspections on cylinders up to a diameter of 250mm, the AIS231 is a real time system designed to be automated that can also be installed with an ADR module (depending on the client requirement). It is equipped with a shielded cabinet for up to 450kV depending on the power of the generator installed, a flat panel, a 2 axis manipulator, a motorized door, and more. To ensure a great and easy environment of work, the control desk will carry a 19’’ computer with the Inspection suite of software installed allowing the automation of the process which will fastened the everyday inspection.

Initial Situation: Inspection of a laser weld seam for pores and geometrical anomalies The production of a client in automotive industry is subjected to extremely stringent quality requirements. This is valid particularly also for the precision of laser weld seam of fine mechanical work. 100% inline supervision is required for the following task: A laser weld beam (width ca. 200µm) has to be verified with respect to the presence of pores and geometrical anomalies. Camera inspection performed until now turned out to be not stable. Therefore the client is forced to implement an improved monitoring process. The challenge The resolution required amounts to 4µm. The high gloss finished material and glossy laser weld seam may give rise to reflections, and the space for installation is restricted. A low form factor for the monitoring equipment is imperative.

Rotationally symmetrical driving gears in a line producing for automotive industry are mutually connected by electron beam welding. The camera inspection carried out until was not able to assess the quality of the weld seams at the required precision. Non-contact laser measurement system Particular Challenge: As the welding seams show a high reflectivity and are located at a position hard to access, inspection is difficult, all the more so as they dispose of a width of only 500µm. Therefore it is quite a challenge for the laser measurement system. The QuellTech solution: A QuellTech Laser Scanner Q4-5 with extremely small shape factor and high resolution proved to be perfectly suited for this application. In order to suppress reflections from elements in the surroundings, a particular algorithm has been integrated. Furthermore, this laser measurement system features a particularly adapted laser wavelength and an ultrafine laser line.

Tube round welded,without inspection, not annealed grade 1.4301, 12-1 mm

Tube round welded,without inspection, not annealed grade 1.4301, 10-1.5 mm

Tube round welded,without inspection, not annealed ground grit 240, grade 1.4301, 10-1.5 mm

Tube round welded,without inspection, not annealed grade 1.4301, 10-1 mm

Tube round welded,without inspection, not annealed ground grit 240, grade 1.4301, 10-1 mm

• The mesh visor is made of galvanized wire cloth • It shields the face against radiant heat • The mesh visor has a window opening for lenses with the dimensions 60 x 120 mm • Among others, blue inspection glasses, green welding glasses, or clear glasses can be utilized in the window opening • The lenses are securely clamped in the lens frame by two steel springs • Like the other face shields, the mesh visors are also attached to an aluminium hard hat bracket (e.g. GFKHH003) • The blackened inner side ensures good visibility and prevents the wearer from being blinded by glare

• The mesh visor is made of galvanized wire cloth • From the outside the mesh visor is covered with aluminised fabric • It shields the face against radiant heat • The mesh visor has a window opening for lenses with the dimensions 60 x 120mm • Among others, blue inspection glasses, green welding glasses, or clear glasses can be utilized in the window opening • The lenses are securely clamped in the lens frame by two steel springs • Like the other face shields, the mesh visors are also attached to an aluminium hard hat bracket (e.g. GFKHH003) • The blackened inner side ensures good visibility and prevents the wearer from being blinded by glare

Properties • no screws, pull-in sleeves or stiffeners in contact with the product on which the product can deposit • all parts that come into contact with the product are suitable for contact with food • continuously welded seams • hinged, lateral inspection hatch, which closes practically without dead space, with replaceable and washable seal • parts in contact with the product made of stainless steel with material certificate 3.1 according to EN 10204 • available for applications in positive or negative pressure or equipped with a fan

• The mesh visor is made of galvanized wire cloth • From the outside the mesh visor is covered with aluminised fabric • It shields the face against radiant heat • The mesh visor has a window opening for lenses with the dimensions 60 x 120mm • Among others, blue inspection glasses, green welding glasses, or clear glasses can be utilized in the window opening • The lenses are securely clamped in the lens frame by two steel springs • Like the other face shields, the mesh visors are also attached to an aluminium hard hat bracket (e.g. GFKHH003) • The blackened inner side ensures good visibility and prevents the wearer from being blinded by glare

We build and develop high precision product manufacturing machines for the medical industry. With a proven track record of 20+ years we have gained quite some knowledge and experience. Whether you are looking for product assembly, laser marking, laser welding, visual inspection, feeding, EOL, flow and leakage testing or anything else, we are your precision partner. Your process, product and business case is our guiding principle. We know how to automate like no other. In fact, we know how to automate very accurately. Automation at IMS goes down to micron scale. We build production lines from low to high volume, depending on your demand. We are flexible to the needs of your project and deliver a fast budget indication quote. Showing feasibility of your production process.

This extremely robust flat-panel detector was specially designed for mobile use and the harsh conditions of industrial radiography and can be used with X-ray and gamma sources. With its active area of 23.0 x 28.8 cm, excellent contrast and uniquely high resolution thanks to a pixel pitch of 75 µm, even the most demanding inspection tasks can be mastered. - Weld seam inspection - Pipe inspection, corrosion inspection, erosion inspection - Crack detection - Casting inspection

Portable high resolution CR scanner for all NDT radiography applications - weld inspection, profile images and aerospace Unique 30 μm basic spatial resolution – BAM-certified Scans flexible imaging plates up to 35 cm in width Widest range of applications thanks to TreFoc Technology Intuitive handling & easy transition from film Portable and compact (17.5 kg) What does TreFoc Technology mean and how does it work? TreFoc Technology is the name for the our new laser focussing technology, uniquely in systems from DÜRR NDT. With TreFoc the laser beam is adjusted perfectly to give optimal image results and the highest signal-to-noise ratio in any application. Inside the laser tube, an iris diaphragm adjusts the laser beam diameter. Since the perfect laser beam diameter can be selected for each object and image type, optimum results for any particular application can be easily achieved. Regardless of the application – high-resolution image or low-exposure c

Based on multiple years of solid experience in rail vehicle construction and now also in ship construction, we offer comprehensive, engineering planning services for a variety of interior assemblies, taking into consideration various materials such as: Plastics, e.g. thermoformable materials Glass and carbon fiber reinforced plastics Solid wood and wood composite materials Glass, stone, synthetic stone (Corian) Hybrid construction of all materials in combination, as well as with stainless steel, steel, and aluminum. Our competencies in this area are governed by high customer-specific requirements and international standards. We support our customers comprehensively with preparation of the necessary documentation according to their individual requirements in the following areas: FEM verifications Weld documentation and inspection Gluing documentation Risk assessment Project documentation. Out portfolio encompasses: Partition walls

High quality control, no burr and scratch on surface and trimming edge Process Design moulds→ confirm samples→ purchase material→ blanking→ punching→ welding/bending→ forming→ surface treatment→ Inspection→ assemble products→ Package We can produce and process stamping parts (https//www.frimaparts.com/precisionmetalstamping/) according to your requirements. Lead time for samples in 15days. COC, Test Report, RohS , plating report, coating reports, is available !

Shielded cabinet for x-ray inspection of welded samples and castings The AIS228 is a very compact equipment that provides you with numerous advantages. A wide variety of samples as well as different thicknesses can be inspected with this unit. This shielded cabinets includes, as irradiating source, a directional X-ray generator from the very well-known and efficient Baltospot range. These cabinets are generally made of a steel structure with lead reinforcement to assure a proper shielding against radiation outside of the confined area («sandwich» type assembly: steel-lead-steel). This user-friendly equipment can be very easily operated with a maximum safety.

The cylinders used in lifting equipment must be designed in such a way that their weight is as low as possible. For this reason, welded constructions are mainly used, with piston rods made of tubes, often of special materials, which make it possible to reduce wall thickness while maintaining the required load limits. Particular attention must be paid to the welds, which are often inspected with ultrasound, as the breakage of a welded part can easily lead to very serious damage. HIDROMEC develops hydraulic cylinders and systems for hydraulic lifting equipment that are reliable, durable and in compliance with specific industry standards.

For high voltage energy supply/distribution Welding (incl. welding on bolts) Pressure testing with SF6 gas Full dimension check (providing DXF file) X-ray inspection of welding seams where possible, inspection of all other seams with ultrasound Mechanical engineering

JME Advanced Inspection Systems has a reputation as the market leader for the design and manufacture of high quality inspection systems, this includes our range of Pipeline Crawlers used by the ‘Non-Destructive Testing’ industry. For over 30 years, JME Pipelines Crawlers have been continually improved and updated to produce panoramic radiographs of the highest quality. Our range of systems are designed to inspect circumferential butt welds in new pipelines, such as oil and gas transmission pipelines, from 6” to 72” (15.24cm to 183cm). As a self-contained and self-powered exposure vehicle, they are ideal for a vast range of NDT applications both on and off shore. Over the past 30 years, JME has built its reputation on innovation, quality, service, and commitment to our clients. As a company, JME thrives on customer satisfaction, which is why many of our customers have been using our services for nearly 30 years.

The R-Series robots from Kawasaki can be used in a variety of applications and industries like welding, material removal, machine tending, inspection, dispensing and assembly. This high class technology has a total horizontal reach of 1,925mm and vertical reach of 3478mm. This cutting edge technology also boasts of its fast speed and the maximum speed of this is 13,100 mm/s.

The R-Series Robots from KAWASAKI ROBOTS can handle a maximum workload of 30 kilograms and speeds up to 13,400 mm/s. The 2.1-meter horizontal and 3.697-meter vertical reaches of the R-series makes it usable for assembling, inspecting, dispensing, welding, material handling and removing, machine tending, and other applications within a wide range of various industries. With these, the R-series from KAWASAKI sets the bar for small to medium duty industrial robots.