Welded assemblies - Import export

Welding assembly

We have extensive experience in the metal designs of small and medium-sized structures and the modernization of machine parts. We are able to design or support the process of designing and manufacturing machine parts and steel structures. The physical connection of the design office with the production hall gives us the ability to quickly respond to customer needs and check the proposed technical solutions. Since 2006, steel structures have been the main area in which we help our clients. We are not only manufacturing steel elements to order – very often we help and support our customers in ensuring that metal structural elements meet all strength and utility requirements, and that they are maximally economical. As steel structure fabricators, we are able to produce any steel structures to order – of course, we are also subject to certain technological limitations, but they are small enough that they are not the main obstacle where welding of steel structures occurs.

Metal In put into operation a machine for laser cutting of pipes with automatic loading and unloading. The size of the treated pipes is: Round pipes: 120 mm Rectangular tubes: 100x100mm The maximum length of the workplace is 6500mm. The machine is equipped with excellent software that allows different shapes in tubes for subsequent assembly and welding. Also, pipes can be cut so that one wall remains uncut, allowing it to bend easily and accurately and find a frame.

Emsil Group is capable of manufacturing complex products based on our Customer's drawings and specifications. Over the years we have expanded our capacities and capabilities into manufacturing most if not all process steps. Today, these capabilities allow us to manufacture turnkey projects at our 3 production sites and also provide additional services through our extensive network of collaborators. ​The industries in which we are active are: vacuum, energy, oil & gas, naval, aerospace and metallurgy. ​Types of products we manufacture Glass coaters and packaging machines in the vacuum industry Baseplates and chassis for the oil & gas and energy industries Winches and crane components for the naval industry Pressure vessels from carbon steel and stainless steel PROJECT MANAGEMENT DESIGN & ENGINEERING CUTTING ASSEMBLING & WELDING PRESS BREAKS FOR BENDING ROLLING MACHINING HEAT TREATMENT SURFACE TREATMENT FINAL ASSEMBLY & AUTOMATION CUSTOM PACKAGING & DISPATCH

In our workshop, welded assembly parts can be produced using TIG, MIG, MAG, Stainless and Aluminum welding technologies.

In our workshop, welded assembly parts can be produced using TIG, MIG, MAG, Stainless and Aluminum welding technologies.

Washable or disposable waterproof fabrics Protected seams to prevent dust and liquid infiltration Washable covers that can be repaired in our workshops Custom-made covers in 1, 2, or 3 parts based on robot movements FPB fabric assembly with welding for optimal sealing Suitable for all types of robots such as ABB, FANUC, KUKA, YASKAWA, UR, COMAU, etc. Velcro and snap button openings for quick and easy access to the robot

Modular, extendable silos, adapted to industrial storage capacities for all bulk products and allowing for complete emptying and refilling with another product without requiring any intermediate cleaning. DOHOGNE SYSTEM silos are constructed from curved panels with external bolts, are self-cleaning, can be dismantled and are interchangeable. Their thickness varies from 2 to 4 mm, and standard dimensions are 940 x 1940 mm. Robust, sealed silos resulting from over 50 years’ experience, complying with European standard EN 1991-4 and with all specific static and dynamic storage criteria. Prefabricated silos, cheap to transport, meaning that: -It is possible to install the silos within an existing complex since they arrive on site in component parts, without needing extensive access as required by a classic, welded-construction silo; -Rapid assembly techniques do not require heavy infrastructure on site.

Modular, extendable silos, adapted to industrial storage capacities for all bulk products and allowing for complete emptying and refilling with another product without requiring any intermediate cleaning. DOHOGNE SYSTEM silos are constructed from curved panels with external bolts, are self-cleaning, can be dismantled and are interchangeable. Their thickness varies from 2 to 4 mm, and standard dimensions are 940 x 1940 mm. Robust, sealed silos resulting from over 50 years’ experience, complying with European standard EN 1991-4 and with all specific static and dynamic storage criteria. Prefabricated silos, cheap to transport, meaning that: -It is possible to install the silos within an existing complex since they arrive on site in component parts, without needing extensive access as required by a classic, welded-construction silo; -Rapid assembly techniques do not require heavy infrastructure on site.

Modular, extendable silos, adapted to industrial storage capacities for all bulk products and allowing for complete emptying and refilling with another product without requiring any intermediate cleaning. DOHOGNE SYSTEM silos are constructed from curved panels with external bolts, are self-cleaning, can be dismantled and are interchangeable. Their thickness varies from 2 to 4 mm, and standard dimensions are 940 x 1940 mm. Robust, sealed silos resulting from over 50 years’ experience, complying with European standard EN 1991-4 and with all specific static and dynamic storage criteria. Prefabricated silos, cheap to transport, meaning that: -It is possible to install the silos within an existing complex since they arrive on site in component parts, without needing extensive access as required by a classic, welded-construction silo; -Rapid assembly techniques do not require heavy infrastructure on site.

Modular, extendable silos, adapted to industrial storage capacities for all bulk products and allowing for complete emptying and refilling with another product without requiring any intermediate cleaning. DOHOGNE SYSTEM silos are constructed from curved panels with external bolts, are self-cleaning, can be dismantled and are interchangeable. Their thickness varies from 2 to 4 mm, and standard dimensions are 940 x 1940 mm. Robust, sealed silos resulting from over 50 years’ experience, complying with European standard EN 1991-4 and with all specific static and dynamic storage criteria. Prefabricated silos, cheap to transport, meaning that: -It is possible to install the silos within an existing complex since they arrive on site in component parts, without needing extensive access as required by a classic, welded-construction silo; -Rapid assembly techniques do not require heavy infrastructure on site.

Modular, extendable silos, adapted to industrial storage capacities for all bulk products and allowing for complete emptying and refilling with another product without requiring any intermediate cleaning. DOHOGNE SYSTEM silos are constructed from curved panels with external bolts, are self-cleaning, can be dismantled and are interchangeable. Their thickness varies from 2 to 4 mm, and standard dimensions are 940 x 1940 mm. Robust, sealed silos resulting from over 50 years’ experience, complying with European standard EN 1991-4 and with all specific static and dynamic storage criteria. Prefabricated silos, cheap to transport, meaning that: -It is possible to install the silos within an existing complex since they arrive on site in component parts, without needing extensive access as required by a classic, welded-construction silo; -Rapid assembly techniques do not require heavy infrastructure on site.

Photo : Assembly roof Modular, extendable silos, adapted to industrial storage capacities for all bulk products and allowing for complete emptying and refilling with another product without requiring any intermediate cleaning. DOHOGNE SYSTEM silos are constructed from curved panels with external bolts, are self-cleaning, can be dismantled and are interchangeable. Their thickness varies from 2 to 4 mm, and standard dimensions are 940 x 1940 mm. Robust, sealed silos resulting from over 50 years experience, complying with European standard EN 1991-4 and with all specific static and dynamic storage criteria. Prefabricated silos, cheap to transport, meaning that: -It is possible to install the silos within an existing complex since they arrive on site in component parts, without needing extensive access as required by a classic, welded-construction silo; -Rapid assembly techniques do not require heavy infrastructure on site.

Modular, extendable silos, adapted to industrial storage capacities for all bulk products and allowing for complete emptying and refilling with another product without requiring any intermediate cleaning. DOHOGNE SYSTEM silos are constructed from curved panels with external bolts, are self-cleaning, can be dismantled and are interchangeable. Their thickness varies from 2 to 4 mm, and standard dimensions are 940 x 1940 mm. Robust, sealed silos resulting from over 50 years’ experience, complying with European standard EN 1991-4 and with all specific static and dynamic storage criteria. Prefabricated silos, cheap to transport, meaning that: -It is possible to install the silos within an existing complex since they arrive on site in component parts, without needing extensive access as required by a classic, welded-construction silo; -Rapid assembly techniques do not require heavy infrastructure on site.

Modular, extendable silos, adapted to industrial storage capacities for all bulk products and allowing for complete emptying and refilling with another product without requiring any intermediate cleaning. DOHOGNE SYSTEM silos are constructed from curved panels with external bolts, are self-cleaning, can be dismantled and are interchangeable. Their thickness varies from 2 to 4 mm, and standard dimensions are 940 x 1940 mm. Robust, sealed silos resulting from over 50 years’ experience, complying with European standard EN 1991-4 and with all specific static and dynamic storage criteria. Prefabricated silos, cheap to transport, meaning that: -It is possible to install the silos within an existing complex since they arrive on site in component parts, without needing extensive access as required by a classic, welded-construction silo; -Rapid assembly techniques do not require heavy infrastructure on site.

Modular, extendable silos, adapted to industrial storage capacities for all bulk products and allowing for complete emptying and refilling with another product without requiring any intermediate cleaning. DOHOGNE SYSTEM silos are constructed from curved panels with external bolts, are self-cleaning, can be dismantled and are interchangeable. Their thickness varies from 2 to 4 mm, and standard dimensions are 940 x 1940 mm. Robust, sealed silos resulting from over 50 years’ experience, complying with European standard EN 1991-4 and with all specific static and dynamic storage criteria. Prefabricated silos, cheap to transport, meaning that: -It is possible to install the silos within an existing complex since they arrive on site in component parts, without needing extensive access as required by a classic, welded-construction silo; -Rapid assembly techniques do not require heavy infrastructure on site.

Modular, extendable silos, adapted to industrial storage capacities for all bulk products and allowing for complete emptying and refilling with another product without requiring any intermediate cleaning. DOHOGNE SYSTEM silos are constructed from curved panels with external bolts, are self-cleaning, can be dismantled and are interchangeable. Their thickness varies from 2 to 4 mm, and standard dimensions are 940 x 1940 mm. Robust, sealed silos resulting from over 50 years’ experience, complying with European standard EN 1991-4 and with all specific static and dynamic storage criteria. Prefabricated silos, cheap to transport, meaning that: -It is possible to install the silos within an existing complex since they arrive on site in component parts, without needing extensive access as required by a classic, welded-construction silo; -Rapid assembly techniques do not require heavy infrastructure on site.

Modular, extendable silos, adapted to industrial storage capacities for all bulk products and allowing for complete emptying and refilling with another product without requiring any intermediate cleaning. DOHOGNE SYSTEM silos are constructed from curved panels with external bolts, are self-cleaning, can be dismantled and are interchangeable. Their thickness varies from 2 to 4 mm, and standard dimensions are 940 x 1940 mm. Robust, sealed silos resulting from over 50 years’ experience, complying with European standard EN 1991-4 and with all specific static and dynamic storage criteria. Prefabricated silos, cheap to transport, meaning that: -It is possible to install the silos within an existing complex since they arrive on site in component parts, without needing extensive access as required by a classic, welded-construction silo; -Rapid assembly techniques do not require heavy infrastructure on site.

Functional tool used during welding, soldering, assembly, etc. Strong magnets ensure good grip of workpieces at different angles. Very helpful at the welding stand, it can replace an extra pair of hands. Technical data: Catholog number: 0700 014 016 EAN: 7330725013447 Brand: ESAB Horizontal lifting capacity (load capacity): 36 kg Lifting capacity: 12.5 kg Allows mounting at an angle of: 45, 90, 135 degrees

Functional tool used during welding, soldering, assembly, etc. Strong magnets ensure good grip of workpieces at different angles. Very helpful at the welding stand, it can replace an extra pair of hands. Technical data: Brand: ESAB EAN: 7322371426849 ESAB code: 0700 014 015 Horizontal lifting capacity (load capacity): 20 kg Lifting capacity: 7.5 kg Allows mounting at an angle of: 45, 90, 135 degrees

Our steel construction is certified according to the current standards DIN EN 1090-2 and DIN EN 3834-2. We manufacture welded parts, welded constructions and welded assemblies up to execution class 3 (EXC3). Steel construction components such as: - Assembly devices for aircraft or automobile construction - Machine frames for compressor construction - Welded frames such as track systems and transfer tables - High-precision vacuum clamping plates for high-pressure presses - Complete rudder systems We produce both: individual components and small series. Do you have any questions about our techniques, capacities or prices? Contact us, we will be happy to give you direct information.

We have a production hall at disposal, offering welding services where we can undertake welding projects and perform welds or joints for our clients. We offer a comprehensive range of welding services tailored to meet the unique needs of our clients. Our highly skilled welders are proficient in MIG/MAG, TIG, and spot-welding techniques, ensuring expertise across diverse welding complexities. From precision welds to intricate joints, we specialize in working with various steels and stainless steels. Our commitment to quality craftsmanship and attention to detail make us the ideal partner for your welding requirements. Trust us to bring your vision to life, as we seamlessly execute welding projects and deliver flawless welds and joints.

Turned parts with mechanical finishing. Ground, hardened, welded, soldered. Pre-assembled with sealing elements and O-rings.

Material: Steel: carbon steel, stainless steel, alloy steel Non-ferrous metals: Alu, brass Plastic Process: Machining/stamping/welding Surface treatment Assembly Testing Application: Agricultural & farm machinery Animal feeding device

The shutter mod. Marte – CLASS 4 is the reinforced version of the class 3 product. The technical solutions adopted on this particular model have allowed it to successfully pass the severe tests that the new UNI EN 2011 regulation imposes. The SHUTTER MOD. MARS – CLASS 4 is composed of: PERIMETER FRAME made of press-bent galvanized sheet metal, 20/10 thick, assembled by welding, equipped with an adjustment and anchoring system, with a 60mm cover fin and a minimum depth of 47mm. DOOR made from 50×50 finned tubular profiles of 15/10 thickness with recess for anti-noise perimeter gasket, Internally REINFORCED SLATS with added 40x8mm steel plate. 40x8mm steel PLATE welded internally overlapping the slats for further reinforcement. BUNKERLOCKS LOCK with anti-drill safety cylinder HINGE in galvanized steel diameter 22mm to screw, adjustable in height with steel ball pin; Black balloon SEAL positioned along the entire perimeter of the door, helps to minimize noise during closing.

The shutter mod. SATURNO is the classic line of armored security shutters. The SHUTTER MOD. SATURN is composed of: PERIMETER FRAME made of press-bent galvanized sheet metal, 20/10 thick, assembled by welding, equipped with an adjustment and anchoring system, with a 60mm cover fin and a minimum depth of 45mm. DOOR made from 60×40 finned tubular profiles 15/10 thick, base plinth and spacer band (only on French windows) in 20/10 thick galvanized sheet metal, 20mm diameter tear-proof bolts in galvanized steel. Horizontal oval slats in galvanized iron, thickness 12/10, blocked with a 6mm diameter passing rod anti-slip system applied inside the uprights and welded; HINGE in galvanized steel diameter 22mm to screw, adjustable in height with steel ball pin; Tilting mortise LOCK with three locking points. Rotating the handle activates the two locking tips

Frame: Telescopic on two sides made with horizontal tubular steel profiles 40x30mm thickness 20/10 located in the upper and lower parts, anchored to the wall using L-shaped telescopic brackets. Door: made with 40x30mm galvanized steel profiles, 20/10 thickness, assembled by welding. Horizontal tubular crosspiece 30x20mm, filler chosen from our models. Pivot hinges: Composed of a die-cast insert structure within which the cut-resistant solid steel rotation pin with a diameter of 16 mm is controlled. Lock: Mortice lock applied on each door. The lock controls 2 locking tips in solid anti-cut steel, 1 upper and 1 lower. The tips are made of full galvanized steel with a diameter of 16mm and have a stroke of 30mm. Standard anti-drill European safety cylinder is equipped with construction site key + 3 master keys + duplication card. Joint (optional) obtained through mechanical processing of solid steel and carefully welded to the tubulars/crosspieces. The upper