Foil products - Import export

Ti Grade 9 is a near alpha, alpha-beta alloy, sometimes referred to as “half-6-4.” It offers 20 to 50% higher tensile strength than the commercially pure titanium at room and elevated temperatures. It is much more amenable to cold working than Ti 6AI/4V alloy and can be cold worked 75 to 85% to result in moderately high strength and good ductility The alloy can be formed from the annealed temper. Severe forming may be aided by an intermediate stress relief. Stress relieving may be appropriate after severe cold forming to remove residual stresses. Weldability and corrosion resistance is very similar to commercially pure titanium. Welding should be performed with inert gas shielded arc or spot welding.Welding with active gases, coatings, or fluxes must be avoided to prevent embrittlement.

CP Titanium is selected for its favorable strength to weight ratio and excellent corrosion resistance. Two levels of purity permit a choice of finish strength. The alloy can be formed from the annealed temper. Severe forming may be aided by an intermediate stress relief at 1000°F. Stress relieving may be appropriate after severe cold forming to remove residual stresses. Welding should be performed with inert gas shielded arc or spot welding. Welding with active gases, coatings, or fluxes must be avoided to prevent embrittlement. Available Sizes: CP Titanium is available from Hamilton Precision Metals as strip product from 0.0005” to 0.025” (0.0127 mm to 0.635 mm) and widths up to 12.0” (304.8 mm). A foil product is available as thin as 0.000085” (0.002159 mm) and widths of 4.0” (101.6 mm) maximum. The material conforms to ASTM F67, ASTM B265, AMS 4902 and UNS R50250,R50400.

Constantan® is a copper-nickel alloy that contains specific minor amounts of additional elements to achieve precise values for the temperature coefficient of resistivity. Careful control of melting and conversion practices results in a very low level of pinholes at ultra-thin thicknesses. The alloy is used extensively for foil resistors and strain gauges. The TCR can be adjusted from the furnished cold rolled values by using a low temperature heat treatment to achieve compensation for all types of spring elements. The foil is normally supplied with 90% cold reduction and a smooth bright surface. The foil is reasonably flat at 4” wide and nearly free of pinholes. The cold rolled foil can be produced with a TCR between +10 to –35 PPM/°C. The heat treatment will shift the foil TCR to the desired value. A typical heat-treat curve for Constantan® shows decreasing resistivity but increasing TCR with increased heat-treating temperature.

Titanium exhibits a unique combination of properties including excellent corrosion resistance, high temperature resistance, and outstanding strength to weight ratios. Titanium is produced as commercially pure or alloyed. Commercially pure titanium is typically used in implantable medical applications whereas the titanium alloys are produced with the addition of vanadium or aluminum for applications such as aerospace. Hamilton Precision Metals processes strip and foil products in Titanium CP (Grade 1, Grade 2, Grade 4) and Titanium 3Al-2.5V (Grade 9).

Evanohm® R is a unique resistance alloy with high electrical resistivity and very low temperature coefficient of resistivity (TCR). The alloy is produced by melting and conditioning practices which result in a low level of pinholes at ultra-thin thicknesses. This combination of attributes with inherent corrosion resistance makes it suitable for a variety of strain gauge, foil heaters and airbag igniters. The alloy is supplied with 90% cold reduction which has a positive TCR of about 70 PPM/ºC. A stabilizing heat treatment (approximately 475ºC) during manufacture of finished parts adjusts the TCR to a desired value. The heat treatment virtually eliminates any drift tendency of the resistivity. A heat-treat curve for each melt is developed at Hamilton and is made available as a guide in regulating TCR. Sizes Evanohm® R is available from Hamilton Precision Metals as foil and strip product in thicknesses from 0.0005” to 0.010” (0.0127 mm to 0.254 mm) and in widths up to 12.0”

HPM® 80/20 A is a resistance alloy used in electric heating applications. It is recommended for use in dry air applications up to 2150°F with good hot strength. Such as, flexible metal foil heaters and airbag igniters. The alloy forms rather well and has good welding characteristic. Caution should be used to avoid extended exposure to elevated temperature in marginally oxidizing or partially reducing atmospheres as it would be susceptible to “green rot” corrosion, carburization and sulfurization. Available Sizes: HPM® 80/20 A is available from Hamilton Precision Metals as strip product in thicknesses from 0.0005” to 0.050” (0.0127 mm to 1.27 mm) and width up to 12” (304.8 mm). The material conforms to ASTM B-344. Foil product may be supplied in thickness to 0.0001” (0.00254 mm) in width up to 4.0” (101.6 mm).

HPM® Beryllium Nickel is a Beryllium-Nickel alloy capable of high strength through precipitation heat treatment. The excellent spring characteristics to 550°F make it suitable for many of the most demanding electromechanical devices. The alloy can be readily formed and even deep drawn from the annealed temper. Cold rolled tempers prior to heat treatment can be blanked and folded provided a radius to thickness ratio approaches 2.0. The optimum heat treatment for highest strength is 925ºF for 2 hours. The material can be joined using conventional TIG methods, silver brazed and soldered. Available Sizes: HPM® Beryllium Nickel is available from Hamilton Precision Metals as strip product in thicknesses from 0.0005” to 0.025” in (0.0127 to 0.635 mm) widths up to 7.0” (177.8 mm). A foil product is available as thin as 0.000085” (0.002159 mm) and widths of 4.0” (101.6 mm) maximum. The material conforms to UNS N03360.

Havar® is a heat treatable Cobalt base alloy that provides very high strength. The alloy has excellent corrosion resistance and is non-magnetic. Applications have included metal diaphragms for aerospace sensors, metal diaphragms for burst discs, power springs, gap spacers in magnetic heads, and target foils in nuclear physics. Forming cold rolled Havar requires large radius (90° Bend – 8 X thickness) prior to age hardening. The joining can be accomplished using both welding and soldering techniques.The ultimate endurance life is achieved by heat treating the alloy at 1000°F after 80% cold work. The alloy will retain 75% of room temperature strength up to 950°F (Figure 1). Available Sizes: Havar® is available from Hamilton Precision Metals as strip product in thicknesses from 0.0005” to 0.025” (0.0127 mm to 0.635 mm) and widths to 7.5” (190.5 mm). A foil product is available in thicknesses down to 0.000060” and widths of 4.0” (101.6 mm). The material corresponds to UNS R30004.

HPM® 965 is a high purity Nickel-Iron alloy that exhibits moderate electrical resistivity and a high temperature coefficient of resistance. This combination of electrical characteristics makes it suitable for use as a self-regulating heating element or temperature sensor, such as use in flexible metal foil heaters. The alloy can be readily formed in the annealed temper and can be joined by standard welding methods. Available Sizes: HPM® 965 is available from Hamilton Precision Metals as foil and strip product in thicknesses from 0.0005” to 0.015” (0.0127 mm to 0.38 mm) and in widths up to 12” (304.8 mm). It is also available as thin as 0.000100” (0.00254 mm) and in widths up to 4” (101.6 mm) maximum.