Moulding rubber - Import export

As a rubber moulding company, engineered bespoke rubber mouldings are developed on-site in collaboration with mould designers. The range of injection, compression, and transfer moulding presses on-site enables us to provide clients with various solutions. Rubber, alongside woven fabrics and custom made inserts, are regularly used in mouldings.

The well known under-bonnet temperature increase has been resolved mainly by using high-performance polymers with the capability of withstanding temperatures in excess of 200°C. Some of the rubber mouldings commonly encountered in a car include O-rings, seals and grommets. Rubber mouldings are required to resist oils and greases as well as dirt, water, and weathering. Many custom rubber moulding solutions are subject to dynamic loading, including engine mounts and exhaust hangers. Applications requiring the best oil and chemical resistance and good ageing in hot fuel vapours are accommodated using high-performance fluoro (FKM) and fluorosilicone (FVMQ) elastomers. The bonding of rubber to other substrates is a crucial part of being able to offer novel solutions.

At DLR Elastomer, we pride ourselves on offering a bespoke custom rubber moulding service, understanding application requirements, designing the parts, tooling & process to deliver the product to the clients’ exact and demanding performance needs. Our technical team is happy to advise on materials best suited for your application. Where necessary, we can modify the existing compound and/or develop new compounds keeping the service performance conditions of your product in mind. In addition, we monitor and apply current developments in polymer technology and we use this knowledge to develop even more advanced materials which will benefit our customers. Dlr Elastomer Engineering Rubber component design can be critical to its performance. We offer advice on all aspects of product design, helping to enhance performance & service life. Working from a sample, sketch or drawing, we can quickly select the materials required to provide a quotation for parts and associated tooling.

Whatever your requirements, J-Flex can help with a vast array of bespoke rubber mouldings, large or small and in a wide range of polymers. We guarantee you top quality mouldings every time using our ISO9001 batch traceability procedures. We sample new moulds to your complete satisfaction and approval before we commence bulk supply. Our polymer range is vast – we can offer: Natural, Neoprene, Nitrile, EPDM (including EPDM conforming to EN45545:2013 + A1:2015), Butyl, Hypalon®, HNBR, CXNBR, Silicone, Fluorosilicone, Viton™, Fluoroelastomers, Aflas® and Perfluoroelastomer. We mould by compression, transfer and injection moulding techniques. Bellows Discs Covers Gaiters Boots Vibration Mounts Grommets Diaphragms Sheets Rubber / Metal Bondings Cups Suckers Balls Gaskets ‘O’-Rings Rubber Seals J-Flex – for rubber mouldings, including Silicone, FKM, EPDM and much more.

Sorbothane is the trade name of one of our polyurethane products. Our rubber mouldings provide good vibration isolation and vibration damping characteristics, making them a very effective acoustic damper. This material can also be bonded to other materials such as PTFE & metals.

Custom Cut Gaskets, Inflatable Seals, Rubbber Bellows, Expansion Joints, O-rings, Vulcanised RIngs. Also, Fabricated Rubber Sleeves - including Mandrel Built Rubber Sleeves, Hand Fabricated Rubber Sleeves, Moulded Convoluted Sleeves and Bellows, High Frequency Welded Polyurethane and Stitched (sewn) Connectors.

Rubber to metal bonding where high performance and longevity in hazardous environments are of paramount importance

DP Seals manufacture precision custom rubber mouldings designed and manufactured to the highest possible tolerances. This includes simple products right up to hugely complex dual material, conductive and semi-conductive rubber components. We specialise in transfer and compression moulding and also have expertise in rubber to metal bonded seals and mouldings.

Our standard coil bobbins, coil formers, insulation covers, housings, clips, terminals and toroid mounts are available in a comprehensive selection of imperial / inch and metric sizes to suit a combination of uses. Where required, we also have the knowledge, capability and flexibility to design and manufacture brand new, custom products. Here, we work closely with customers as a trusted partner throughout every stage of the development process. Standard products include - Coil Bobbins for UK Format Laminations Coil Bobbins for USA Format Laminations Coil Bobbins for Metric Format Laminations Coil Bobbins for Encapsulation Toroid Mounts AMCC Bobbins Gas Ignition Terminals Clips & Accessories