Mines - Import export

The distinctions among various jig types is related to the methods employed for generating pulsation and the manner in which the heavy fraction is extracted from the jig. The screen’s role is to provide support to the particle bed, and the space beneath it is referred to as the hutch. Typically, the tank is divided into two primary sections: one housing the support screen with the ore bed and another responsible for generating the fluid flow. The heavy discharge from the jig can exit in two ways: either passing through the screen or flowing over the screen. When employing jigging through the screen, every particle in the input is smaller than the screen openings, allowing them to potentially fall through the screen and gather in the hutch. Novelty Structures supplies Mining Jigs for various materials.

As a sector; We serve General Machinery Manufacturing, Valve and Pump Manufacturing, Iron and Steel Rolling Mills, Railway Sector, Mining and Crushing, Energy Sector and Shipbuilding Sectors. As production; We produce castings in Unalloyed Carbon Steels, High and Low Alloy Steels, High Manganese Steels, Stainless Steels, Gray Cast Irons, Spheroidal Graphite (Sphero) Cast Irons, and Ni-Hard Casting Heads.

Novelty Steel is an experienced fabricator of structural steel fabrications for bulk handling and mining projects. With our modern CNC Machinery Park and experienced engineering team, Novelty Steel produces bespoke steel frames according to the EN 1090-2 European Norms. Some examples of the bulk material structure fabrications are : Steel frame for Conveyor Belts Feeders Transfer Towers Chutes Hoppers Our modern steelwork fabrication shops have computer-aided design and detailing (CAD), which is linked directly to factory floor computer numerically controlled (CNC) machinery, creating a genuine seamless CAD/CAM environment. The accuracy of the computer-generated details being transmitted directly to the CNC machinery increases the quality standards of the production. Novelty Steel has adapted EN 1090-2 standards into its manufacturing processes supervised by experienced quality management team.

Various minerals are found in nature either in a dispersed state, where they exist as separate entities, such as native gold particles in silica rock, or in a combined form, where they are bound within a host rock. Dry material separations using screens and sieves are typically attempted down to particle sizes of about 75 microns. Finer materials have a tendency to block the sieve openings. In such cases, screening in the presence of water can be helpful. Separating even finer-sized materials becomes challenging using traditional sieves. For such fine materials, alternative processes like classification need to be employed. Screen Types: * Grizzly Screens * Inclined Vibrating Screens * Horizontal Vibrating Screens * Dewatering Vibrating Screens Novelty Structures supplies various type of Screens for Mineral Processing Plants.

A screw feeder is primarily designed for handling very low-tonnage outputs, with a critical requirement for positive and controlled material discharge. This type of feeder offers the advantage of easy enclosure, making it effective at preventing the release of dust. Consequently, it allows for a sealed hopper and chute arrangement from the hopper to the delivery point. The basic structure of a screw feeder includes a helical screw that rotates below the hopper outlet and is driven by an external power source. The screw can have a fixed pitch or a variable pitch with smaller spacings in the rear and gradual increases in pitch towards the discharge end. This design ensures that the material moves efficiently within the rear portion of the hopper. Novelty Structures supplies various type of Feeders for Mineral Processing Plants. * Belt Feeders * Screw Feeders * Apron Feeders * Rotary Table Feeders

A belt feeder is comprised of an uninterrupted rubber belt that is supported by closely spaced idlers and propelled by end pulleys, commonly known as the head and tail pulleys. This entire assembly is enclosed within a single framework. The motor can be installed on the ground or on a separate frame and drive the feeder through the use of V-belts. Typically, the belt feeder is positioned beneath a hopper with a long, narrow slot-like opening. It allows the material to be fed along the length of the hopper. Belt feeders typically come in a range of widths from 0.6 to 1.8 meters and lengths spanning from 1.5 to 4.6 meters. The capacity of a belt feeder is determined by the width of the belt and the speed at which it moves. In practice, the capacity of belt feeders generally falls within the range of 4.5 to 2,270 tons per hour. Novelty Structures supplies various type of Feeders for Mineral Processing Plants.

Various minerals are found in nature either in a dispersed state, where they exist as separate entities, such as native gold particles in silica rock, or in a combined form, where they are bound within a host rock. Dry material separations using screens and sieves are typically attempted down to particle sizes of about 75 microns. Finer materials have a tendency to block the sieve openings. In such cases, screening in the presence of water can be helpful. Separating even finer-sized materials becomes challenging using traditional sieves. For such fine materials, alternative processes like classification need to be employed. Screen Types: * Grizzly Screens * Inclined Vibrating Screens * Horizontal Vibrating Screens * Dewatering Vibrating Screens Novelty Structures supplies various type of Screens for Mineral Processing Plants.

A Skipper Conveyor is probably the most novel and technological advancement attributed to conveyor systems meant to streamline handling and distribution exhaustively used across a wide array of industries. Unlike the traditional style of conveyor systems, Skipper Conveyors are designed with diverter chutes or gates along the conveyor line. These chutes can be actuated to selectively direct materials to diverse discharge points or processing areas based on stipulated criteria such as size, weight, or destination. The capability of selectively distributing therefore makes Skipper Conveyors very useful; for instance, the separation and the direction of materials to many various stages of the production process are needed. An automated control system can also be integrated into the design of a Skipper Conveyor, which can control a diverter chute based on real-time data or according to an instruction that has already been programmed.

Pre-screening feeders are specialized equipment used in various industries to separate and classify materials before they enter the primary processing machinery. These feeders are designed with screening mechanisms that allow them to filter out oversized or unwanted materials, ensuring that only the desired particle sizes reach the next stage of the process. By pre-screening the feed material, these feeders help optimize the efficiency of the processing system, prevent damage to downstream equipment, and improve overall productivity. The operation of pre-screening feeders involves passing the raw material through a screen or grizzly mechanism that separates it into different size fractions. Larger materials that exceed the predetermined size limit are redirected away from the main flow, while smaller materials pass through the screen and continue along the feeding pathway.

For the purpose of crushing large rocks ores and other materials into smaller more manageable pieces the mining and aggregate industries frequently use cone crushers a specialized type of crushing equipment. These crushers have a cone-shaped crushing chamber into which the material is fed. The material is crushed against the concave surface of the chamber by a rotating mantle. Cone crushers are primarily used in the mining and aggregate industries to efficiently break down materials into a variety of crushed product sizes that can be used in infrastructure and construction projects or for additional processing. Because of their exceptional efficiency dependability and adaptability in processing a wide range of materials cone crushers are an essential piece of machinery in both mining operations and aggregate production facilities.

A dewatering screen is an apparatus primarily used in mining, aggregate processing, and recycling industries for ridding water from sand, gravel, and other solid materials. This becomes necessary in removing water from a substance to reduce the moisture content so that it can be handled and transported with ease, processed further, or even possibly stored. It operates on high-frequency vibrations, which drive out the water from the screens, leaving the solid material at the surface of the screens. The material is conveyed along the vibrating screen deck and the expelled water separates away, leaving a drier, more manageable product in its wake.

The bucket washer/dewaterer is specialized machinery used in agriculture, food processing, and recycling industries for cleaning and separating materials. It features a rotating drum or a series of buckets that dips in the water, agitating the materials to free them from dirt and debris, and lifts them out of the water for dewatering. These effectively wash the materials, dewater them for further processing or packaging. Bucket washers/dewaterers have gained prominence in the production of fruits, vegetables, nuts, and any other small, solid products that require washing effectively and drying prior to processing or resale to the consumer.

The log washer is a unique, heavy machinery equipment used in mining, aggregate processing, and mineral processing to clean and scrub ores, rocks, and minerals. This machine comprises an enormous shaft shaped like a log with paddles or blades which turn and shake the material in a container that can be filled with water or washing solution. The log washer paddles turn to generate a scrubbing action, thus driving their fruit, while lubricating forces remove the contaminants in the form of clay, silt, and other impurities. Supported by an aggressive action, the log washer acts to break down and remove unwanted materials while delivering a cleaner and more refined product. These particular applications have proven to work quite well with log washers, taking into consideration material preparation for further processing or to meet required quality specifications that call for thorough cleaning and scrubbing.

For the purpose of crushing large rocks ores and other materials into smaller more manageable pieces the mining and aggregate industries frequently use cone crushers a specialized type of crushing equipment. These crushers have a cone-shaped crushing chamber into which the material is fed. The material is crushed against the concave surface of the chamber by a rotating mantle. Cone crushers are primarily used in the mining and aggregate industries to efficiently break down materials into a variety of crushed product sizes that can be used in infrastructure and construction projects or for additional processing. Because of their exceptional efficiency dependability and adaptability in processing a wide range of materials cone crushers are an essential piece of machinery in both mining operations and aggregate production facilities.

Optimize mining operations with durable spare parts. From trucks to specialized equipment, our high-performance components ensure reliability in rugged environments. Trust us for quality parts like engines, transmissions, and hydraulics, maximizing productivity and safety.

Pylons for mining companies

Technical Data Motor Type : Electric - Diesel Diesel Motor : 46 kW Electric Motor : 30 kW Compressor : 10 bar Drilling Diameter : 95 mm Drilling Speed : 2 m / 5-12 min Accessories : 2 m - 10 Drill rod Total Weight : 5500 kg

Flotation Tank Capacity a: 0.25 m3 0.37 m3 0.65 m3 1.20 m3 2.00 m3

Ball Mill Dimensions: Labratuar φ90×150 Cm φ120×150 Cm φ120×300 Cm φ150×150 Cm φ150×300 Cm φ200×150 Cm φ200×300 Cm

Technical Data Main Motor Power : 55 kW Main Motor Operating System : Inverter controlled speed Pulley Diameter : 80/90 cm Cutting Stroke : 400 cm Rotation : -5/185 degree Length of Wire : 80-150 m Cutting Capacity : 12-25m^2 / hour